MICRO-TEMP™ Operation, Service and Technical Manual SMS-1000 and SMS-2000 ef © os) DSeabisok, mpl wanna ronnie ge | | | |1 Introduction. a Purpose ‘The purpose of this manual is to Thou provide operation, maintenance, repair, service, and and SMS aoe ct0ns for MICRO-TEMP® Heat Therapy Pumps, Cat.No’s SMS-1000 iasiarn tpt hosptal The primary Indeations Yr healt therapy os ase oe itecom semnereemsaen cic, ‘skin initation a Pravent encrustation of tissue ase! senang/ ee cetacean seat cat es a ye ee tery sai prastonatr sn auns races are ae et el = ee ee Se teh i Ss eae ah lerapy Is empl in the early stages of treatment for same gasp condions tate above, limes he sppaten of Cay ase see sci bevoaesesaktn tna aan Fiang oes am wlan fetes cpstoes ee, Areas of use of heat/cold therapy i : Seis my ae thopaedics ikeieeiae™ soit = ta Eeeetignc Say Heche eee Gomer Home PostAneshosia Recovery LV. Theray Heat and cold therapies are also used extensively cusia Physicians’ offices, nursing homes, and in home. foaled fle 1.3 Description ‘The MICRO-TEMP Heat Therapy System consists of pump, connecting hose, and other a ane oter&viny pad with or witout foam on one side or lt heat arp off aecdenaly tos over: ted power switch; and a 10 foot power cord with hospital grade, ext FO-TEMF SMS-1000 liza sold stato temperature omits via an Sa att ce sas wm wwe MICRO-TEMP SMS-2000 utlizes a microprocessor-based; control based ter Scruing cot readout of vator and expat tamper sla to deals grado . The temperature rangais 78*-107°F or 25 Sweeps cocina eran {ie ow war, tpover, and open sensor mal along with visual ineicators for {ealingand open sensor. Forcolatherapy application, the dsplay wil relator down rarer ee ‘Seabrook Medical Systoms, inc, 1.4 Accessories Essential accessories for the MICRO-TEMP® ar HOSE®, The vinyl TEMP-PAD consists of two la toprovide multiple passageways for wator flow i ‘occlusion. Vinyl pads ara available with or without a lay side to allow moist heat therapy when the foam is wett variaty of sizes. ‘Pads are connected to the pump via an eight foot TEMP-HOSE (Cat. No, SMS- ‘A08G0) with quick-connact” couplings featuring automatic shut-otfs at each end. One- hand shut-of clamps are provided on the pad tubing to prevent leakage when disconnected from the hose. Other available accessories are as follows: Gat. No. ‘Desorption SMS-A012CL Floor Stand with Lock ‘SMS-A0122 Flow Rato/Temperature Te ‘SMS-A0802 Dual Pad Connecting Hos ‘SMS-A0801 Connecting Hose (TEMP-PAD® to Baxter K-Module) ‘SMS-A1066Quick-Connect Couplings (Adapts Gaymar T-Pump Hose to TEMP-PAD) ‘SMS-A1026 Test Plug 4.5 Incoming Inspection Shipping cartons should be inspected upon receipt. It goods are damaged from shipping, make a claim immediately to the carrie ‘Merchandise retumed to Seabrook must have a Return Authorization Number. ‘See Warranties, 1.6, for instructions about retuming goods to Seabrook. 1.6 Warranties 12 1.6.1 MICRO-TEMP® Pumps (SMS-1000 and SMS-2000) Both products are warranted'o the user against defoctive matorials and workman- ship, nder normal use, fora period of one year from the date of purchase. Alliabor wil be performed and parts supplied, fro of charge, provided the equipment is retumed with prior authorization from Seabrook Medical Systems, Inc., Freight Prepaid. Factory ‘epairs may be handled on an exchange basis at the discretion of ‘Seabrook. I such cases, at the customer's request, the exchange unit can be shipped prior to receipt by Seabrook of the defective unit. A Purchase Order Number wil be required to effect shipment prior to receipt of the customer's ‘eturmed unit. An inewarranty exchange pump will carry a warranty equivalent to that remaining on the original pump. An out-of-warranty exchange pump will carry a six month warranty. unparayb repaid tyoulcly by qualified sonic persona in fichease pars onl be provided re of charg, dung he waranty paid ona yea rom {ate ofpurchaso, To intiat shipment of partsto yourinsttion, simply callthenumber listedin Pare 1.6.4. Itwillbe necessary to provide a Purchase Ordernumberlfyoudesie shipment prior to receipt by Seabrook ofthe detective part. 4.1.8.2 MICRO-TEMP Pads and Accessories ‘Seabrook wil replace any produc, free of charge, where defects in materials and! ‘or workmanship are evident, under normal use, within three months from date of dalivery, provided the product is retumed, with prior authorization (See Para. 1.6.4), Fraight Prepaid, to the factory. A Purchase Order Number must be supplied if re- jplacoment isto be made prior to receipt by Seabrook ofthe defective product. ‘4.1.8.3 MICRO-TEMP Replacement Parts ‘Ater expiralion of warranty, Seabrook wil exchange a defecve replacement part, ree efchars woe deletsneioal andor wokunanhip acu whin sont rom dat provided thepartisretumed, with prior authorization (SeePara. 1.6.4), sive Fret Popad. the factory. A Purchass Order Number must be proved the TEMP-PAD® and TEMP- inyl,heat-sealed together random-‘low pattem to prevent 9 of foam bonded to one |. Pads are available in a Seabrook Medical Systems, inc. 3replacoment ‘eeizcament at Ta to be shippod before receipt by Seabrook of the defective 44 1.64 Retumed Goods Procedure ‘All morchandlse being retumed to Seabr Almerchandise bing rook must include a Retum Authorization Soraee eh may be obtained by ealing Seabrook Customer Service at (600) 2. Operation ee ee area sya nnn anager, sb creo visa ameter savage, nce tunel ent eee Warnings Road tho “Operation” portion of thia manual before Water q fomperaturo must bo sat a8 prescribed by physician. Covers paler’ akin {andition frequent, due to individual difarenes in sonality, and euscopt bitty to injury from haat andor externally applied ehemlca( or pronotre. fatlente at groatast risk are those unconscious, on prolonged therapy, abot: {co, children, and persons Incapacitated or with Inoenelive akin areas or poor ‘nourgery, heating may affecttoxicity of cortain solution Teer att ocr grpeshong hav ban Prolonged heat. For moist heat therapy, use dletlled or tap water only Fk of explonon fused into presence of ammo neste. ; lecric shock hazard. Do ni ‘cover. erformed auaiied personnal oniy. “eV? COVE. Service to bo ps a Far continued protection againatrak of fe, replace only with sametype and Senta gee ee eee ceca sik acera arenas ct eu st owe. ath rate a cui tee a Er ees rele eee eae esata eles Cs eet a fy Pace. Gunde, sted wi ees Caution: Do not oper clamps inthe “CLOSED postions "Pas connected or with pad SS ee — ——o———_ . ‘Seabrook Medical Systems, inc, Note: ‘Optimum operation is obtained whan watar levels visite in window. The low Wwator cutoff switch wil activate whan water level reaches the bottom of the window. 2.3 Setting Temperature—SMS-1000 Using tho Key provided withthe pump (ora small screwehive) set temperature by ‘aligning the red ine on the adjustment dial wth the desired temperature marking ‘onthe front panel, Remove Kay to pravent unauthorized adjustment. (SaoFig. 21.) Caution: Set temperatura as prescribed by physician. 2.4 Setting Temporaturo—SMS-2000 MMICRO-TEMP* PUMP SMS-2000 must be filed with water and connected toa pad before attempting to sat tamperature, (See Para, 2.2) ‘Press power swtchtothe"ON (lighted) poston. The digital clepay wilflash "1886" tudble alarm once, flash sotpoint temperature four times, and display wator temperature as unit begine to un. ‘The reaton for displaying "1868" isto check for proper operation ofall display segments, As an exampl, If an upper horizontal segment bumed out, a soven ‘would become a one, The operator should watch that all segments are operating ‘umed on. Ifa segment doos not iluminate, remove from service and rep ‘The audible alarm will sound once to check its operation. Ifthe alarm does not ‘sound, remove from service and rapair. “The setpoint temperature at which the pump last operated wil flash fourtimes. The first time a new pump is tured on, the selpoint will be 105°F. Afterwards, tho ‘setpoint will flash the same temperature at which it was last set, even if a unit has been unplugged. "To prevent inadvertent or unauthorized rasatting of the setpoint temperature, a “hidden switch” has been incorporated into the front panel. This switch is the ball- shaped symbol to the left of the Seabrook name. (See Fig. 2.1, Item 13.) Depressing the symbol will cause the digital display to flash the setpoint tempora- ture and “unlook’ the Increment Cup" arrow) and decrement ("down’ arrow) Kays. ‘Setpoint temperature will flash to distinguish itfrom watertemperature as those will ‘eventually be the same. Cautlon: Set temperature as prescribed by physiciar Set temperature as follows (1) Select centigrade or Fahrenholt readout by pressing “C/*F switch. (2)Press and hold Seabrook symbol switch. Display will lash. (@)Press increment or decrement switch to raise of lower setpoint temperature. Release Seabrook switch. ‘Tochack setpoint temperature, press the Saabrook symbol switch. The arrow keys may only be activated while this switch is held. 2.8 Operating The MICRO-TEMP Heat Therapy System 428.1 Powor Plug power cord into grounded receptacle providing proper AC voltage and frequency as indicated on rear of pump. ‘Warning: Risk of explosion if used In the presence of flammable anesthetics, Warning: Power cord has “HOSPITAL GRADE" plug. Grounding relablty can only be acholved when connected to an equivalent receptacle marked “HOSPITAL GRADE.” —_———— ‘Seabrook Modical Systemes, Inc. 8Fig. 2.1 Hor SPxomeene! Description Fuseholder Lighted power switch Sutput hose coupling Return hose coupling Power cord with hospital grade plug Suction foe! Reservar fil cap Foiging handle Water teservoir ear) vy) ee 1 Seer Asano iar ture dleplay ‘Seabrook Medical Systems, ine, 4.28.2 Filling ‘Seo Para. 2.2. Maintain water level at mid to upper window level, Refill with distilled water as necessary. 4.25.3 Sotting Temperature Soo Para. 2.3 for SMS-1000 or Pat ‘4.2.5.4 Operating Press power switch to the "ON" position. A lighted power switch indicates the unit Ison, The pump will now begin to circulate water. (Note: SMS-2000 goes through an eight second operational check before allowing the pump to star.) Allow ten to fiftaen minutes for the water to reach selactad temporature. 4.2.5.5 Cleaning The MICRO-TEMP® Pump casa is constructed of plastic, Wipe outer surface with a loth soaked in a solution of water and mild detergent. Rinse cloth of excess ‘solution before applying to unit 4.25.6 Pads ‘The Seabrook TEMP-PAD® is recommended for best results with your MICRO-TEMP, Ithas been designed to allow maximum fiow while resisting restriction or kinks. The unique foam layered side offers maximum patient comfort while retaining moisture far longer than other brands when used for moist heat therapy. 2.4 for SMS-2000. Caution: Always chack clamps to make sure they are fully open. Check hose couplings to be certain they are properly locked together. Make sure hose and pads are free of kinks that might restrict flow. 4.25.7 Cold Therapy MICRO-TEMP Pumps may also be used forthe application of cold therapy by filing the reservoir with ice water. On SMS-1000 turn the dial to the “HEATER OFF position. On SMS-2000 lower the selpoint temperature until “OFF” appears on the digital display. ‘4.2.5.8 Hospital .0. Label This label on the rear of the pump contains an imprintabla ink area which accepts ball point or felt tip peniink, etc. Thisis provided asa convenient place to add any additional Fospital information, such as dates of preventative maintenance, 4.25.9 Storage MICRO-TEMP Pumps can be stored with or without hoses connected. If storing the hose separately rom the pumps preferred, simply insert tha mala connectors fram the pump end of the hose into tha female connectors from the pad end, ‘The MICRO-TEMP may bo slored full of water or empty for shorterm storage. It ong- fem slorage i contemplated, 2 is best to drain the pump. Any commonly available antibacterial solution may be added tothe reservo'rto csinfectit prior to prolonged storage. 3. Specifications Physical ‘SMs-2000 ‘SMS-T000 Bie w x BISEX BH ame 525 be. 47 be. Hose length st same Portability fold-down metal carving handle, samo cordstrap Connectors fuick-connect, selfsealing same Case Material GE Noni same Case Color oftwnite same ‘Seabrook Medical Systems, Inc. 7ee Contral System Setpoint Headout Seat Anal Water Temp. Display digital, none? Same eermare i ipsa Kgtnar STs Serer ie 08 $< ie ae = Loakage Currant Undor 30 meroamp sams Steg St ee ere ny Se males i se bids teas ees wat or dry same Safety System ‘Qvorheat Protection Pamary High Unt 110" 116°F (43.5°- 46.6°C) samo Secondary High Limit 112° 12°F (44.4% 50° aconday Hi 2. 122°F (44.4°- 50°C) Warning Ligne ‘Gren one hon wee gs sues STURT 4. General Maintenance and Checkout Procedures 4.1 Genera is section provides recommended preventative maintenance and checkout proce dures end caltration insricon for Soatrook MIGHO-TEMP® Aunee Aig oots ‘and equipment required for maintananca and checkouts lstedin Table 4 Maintenance and chockout procedures must be performed by qualified person- nal, such as a ceried biomedical electronic tachniclan ora cariigd sini epatroey familar with good practice for macieal dovieos. een nae Caution: Repairs of Seabroo! al equi jualltie Gaution:, Fears of Seabrook Medical equipment by unqualified persone ——/—_ — a Seabrook Medical Systems, inc. 4.2 Proventative Maintonance ‘complete chock of al HIGRO-TEMP Pump parameters should bo mado on a ‘equialy scheduled basis. Frequoncy of checkout shoud folDw your hosptare {uldelines fer is ype equipment usually al three to six month intervals, Emergency Gare Reseaichinsttuto(E.C.F1,) recommends onemajerandoneminoreeckout per year at six month intervals. Seabrook Masoal Systoms suggests praveniatve main- {nance every three montis if posse “Tho importance of propery documenting tast results cannot be oversressed. Folow your hospi’ inspection form or flow the Sampo form shown in Fi. 4.1. 4.3 Checkcut Procedures It's suggested you perform the following procedures in their order of listing and document te results on a Preventative Maintainance Inspection Record. To repair or replace any damaged, missing, or otherwise inoperative component, seo Component Removal and Replacement, Section 5. 1. Exterior Physical Inspection. Look for cracked, bent, missing, or otherwise damagad pers. Careully inspect the power cord for cus or exposed wire. Check the plug for missing or bant pins. Famovo the fuse and make sure tis the same type and rating 8 described on top ofthe uni Connectthe pump tothe flow ratetemperatura tester, Cat. No, SMS-AO122 and toa TEMP-PAD®, as shownin Fig. 4.2. Filthe pump with distilled waterand plug into a grounded’ oullet providing the correct voltage and frequency. Set the temperature tots maximum 107°F (42°C). Turn on pump. 2.Flow Test. Maximum fowratais obtained with water temperatura at 107°F/42°C, with tho pad laying fat on a smooth surface. If no flow rate is cbsarved, check for Teversed-connactions to pump, Kinked pad or hose, clamps closed on pad, or couplings fot properly soated. and locked together. Allow water temperature to reach ils maximum, and check flow rate Iles than 9 G.P-H, chock pump andlor pad for restrictions, Seo Trouble Shooting Guide, Section 6. '3. Temperature Test. Let pump run 60 minutes it possible to allow intemal operating omporatures to stabilz bafore porforming steel. Teke readings fromthe lal thermometer or ade watorto the thermometer wellandinserta glass thermometer wih appropilaa range such as 25"0 125°F (0" to 50°C). Note temperature every 20, Seconds for five mnutes, (10 readings). Record the average of these readings. 'SMS-1000 should averaga 107°F =1.5°F atts maximum (Iuly clockwis) eating. Temperature swings should not exceed two degrees Fahrenhnet from minimum to maximum, SMS-2000 should average 1°F of reading on digital readout. Tempera {ure swings should not exzoed one dograe Fahrenheit rom minimum to maximum. ‘out of calibration refer to Para 4.4 4, Tilt Snitch Test. With pump running, tit unit in any direction, At approxi- mately 35° om horizontal, SMS-1000 should shut off the pump and heater and iluminate the "LOW WATER" pilot light. SMS-2000 should shutoff the pump and heator and sound the audible alarm. If tit switch does not operate, replace switch orP.C. boards), 5. Low Water Switch Test. To perform ths tes, frst determine which tubs onthe pad relume weter the pump. (Tha oft coupling on the pump is output, the ight Eoupling, eum) Tum thepump off lamptheretum tube onthe pe, disconnect rom Fosa, and pace end of tube from pad into a containar capable of holding atleast aint cofwator. Release th clamp and um pump on. water does not gush from pad tube, you hava Selected the wrong tuba. As water level reaches the bottom of window area the pump and haater wil shut of and tho"LOW WATER ight wil luminata. SMS-2000 Wil also sound an aucble alam, Reconnect pad to hese and pour water back into reservoir. The pump should resume operation. '. Leakage Current Test. Connect ground lead clamp of leakage current taster to the hande ferrulo an the right side othe unit Plug pump into tester, Test unit 9 ‘Seabrook Medical Systems, Inc.Table. fools and 1. Seabrook flow and tomporature tester, Cat. No, SMS-AOT22. 2 (Optional themamoor, gas, 25°10 125, o acu. 3. Loakage current taster~‘Bio-Tak Cat, No. 170 or equi. . Digital VOM. ‘Seabrook test plug, Cat. No. SMS-Ato28, PPatchcord with micro-gator ep, 12" length. 7 Screwdiver, philips, no, 2 point. Scrowdriver Fegular, 1 tip. Nutcriver, 4" hx. Wronch, open end, 9/16, |. Wrench, open end, 21 mm, ‘Socket, 3/4", six point. |. Socket, 1 Piers, needionose, Por, strain relist bushing, Heyco, Part No, 0022 (no. 28). ‘Terminal extraction tool~AMP, Part No. 91685-1. . Pipe joint compound-Permatax Tack and Soa, PartNo, 9A 3. Thermal compound--Wakeliold, PartNo. 120 or equiv. equ. in all combinations of power switch off and on, heater off and on, normal and reverse polarity, and normal and open ground. Record highest reading. if more than 100 microamperes, refer to Troubleshooting Guide, Section 6. Disconnect ‘current leakage tester set-up. Note: For the remaining tests, the pump cover must be loosened and/or removed. secondary high-imt thermostat must operat botwoon 1127-122". oureidornas range, i et be replaced. See Component Removal and Feplace- ‘mont, Section & a Note: itis possible fr the scandary thermostat to operate at alowor tap than: ‘ne pine ‘thermostat. if this happens, simply jumper across the secondary thermostat and retest he primary thermostat. aes ump of, lsconnect power cod, and rernave cover. 1p, place te four potion connector, (Nat th oeing tabs, Th aa plarad Eorector) Do not replace cover ull next procedure has been comp 10. Intrnal Physica! napertion, While the covers removed, crf nspat the unit for any signs of leaks, loose components, or damage. ng for Drake nino, axpaed wien, nea eonnacons, Rapa aa nocoscar it bl sevice, Once ‘apbalniscompta, epee cov Aerts codanough 9 slow tame Stal fo rose, Tun uni fong enough fo assure all connections have been p tage andthe pump isn good working order. Fig. 4.2 a Caution: Flak of electric shock. Only qualified service personnel should remove cover 7. Ground Continuity Test. Using an chmmeter, measure the resistance between the heater mounting plate andthe ground pin ofthe powerplug, This value hall not exceed 0.2 ohm. If higher than 0.2 ohm, see Troubleshooting Guid ection 6. ‘The following tests require the removal ofthe top for set-up. Referto Component Removal and Replacement, Section 5, These tests should be performed in a room. fomperature not less than 70°F (21°C) with a pump which has been running and ‘wan, 8. Primary High-Limit Thermostat Test. Disconnect the four position connec- {or containing the temperature sensor and float switch leads, from the P.C. board. Install the test plug, Cat. No. SMS-A1026 in this same location. {Note the locating tabs. Thisis a polarized connector.) Replace cover, connect power plug and tum pump ‘on. Garefully observe rising temperature on the dial or glass thermometer and record {ha reading at tho moment the pump stops and the “OVER TEMP ight luminates, Tho. high-limit thermostat must ‘botwoon 110". 116°F. it outside this range, it must be replaced. Removal and Replacement, Section 5. Secondary High-Limit Thermostat Test. Tur pump of, clsconnact power plug and remove cover. Using jumper toad, ahort across primary tromnecta aay, {See Fig 72) thi fe most eauly accord By kmperng Yorn te ou ard lack wire combination on the power swith tothe brown wire onthe socendany thermostat Bo sure to postion jumper to nat intrtore with B.Gboera(e) wine, coverlereplaced. Replace cover, ctmact power pup and turn pump en ooh at bsorverising temperature on tne dlr glass hermemeterandocerstioweny atthe moment the pump stops and the SOVER TEMP" light iurinatos. 10 ‘Seabrook Medical Systems, nc, ‘Seabrook Medical Systeme, Inc. "Fig. 4.1 Sampio - Preventative Maintonance inspection Proseare is | ares [aries | ns 1._Extrr phys inepeston OK 2. Flow tst—nsert val 124PH 3. Temperature ost—insen vaso | 1072°F 4. Titswc est OK Low water swith st OK 6. Loskage current st—insen valve | yma 7._ Ground conniytst—ngovaivo | 09 ohm 8 limary hii hermosa eel— Insert vatuo : ee | 8 Secondary nist hermosa os 7 Seconda it emosat ot | 707 10._Intmal physical inspection on 44.4 Caltoration See Checkout Pr SeqChockout Procedure, 4.2. funitis out of spectation, perform he folowing 4 4441 sis.to00 Tur unit i ers unplug, and remove the two phillps had sews fom the base. ‘cover and tit toward the ft it Sa ae tte tg unterclockwise to increase water temperatur decrease, Mako small adustmonts (V16" or lose) An okwiee to §, Replace cover and turn unit on, : temperature readings every 30 seconds for 7 Rapont tone 18 unl avorag rnding is 107 sare low unit to run at least 30 minutes and again record temperature readi calloration is out of specification, repeat stops 1-7. nue eacings. It 9. Replace the two philips head screws. " ‘Note:_Intemal operating temperature tamperature. ‘un atleast 30 minutes to stabzo ines emparatures, bore ‘making ta ‘Rcordings. Accurate calbraion cannot be recorded unless cover fs properly 4,442 Ss-2000 iroprocessor based SMS-2000 does not: |cannotbe calbrated tervco personel This mode cl-albrats every 18-90 sacondo atochey surg ut camponent value dis vee ag, ampere change, tc. ifthe Sh is , actry rapa or replacement may bo necessary. Seo Warrant Section .8,orcall Seabrook Technical Seroo al (200) 477-7757 or(ei3) 753.7760, 5. Component Removal and Replacement Tite ston moval ofthe major lon provides instructions for the disassembly and components eontalnod within SMS-1000 and SMS-2000 hex tnerepy pure -_-c—— ie Seabrook Medical Syatems, Inc, Performing steps in reverse order for -eassembly also means substituting racon- rnect for disconnect, replace for remove, etc. Refer to Figs. 7.1-7.4 for component Identiication. Note: Make sure unitis |andall necessary tools are available (seeTablo mph 1 sMostore tempting any of fhe folewing procedures. 5.2. Cover 1. Remove two philips head screws (60). 2. Remove fil cap [25] and lif cover clear of reservoir neck. 3.TiRt cover toward front of unit and lay on its face. 4:Disconnect the green ground wire from the P.C. board. Disconnect the six position power cable connector from the P.C. board. Disconnect the four position cable connector from tho P.C. board. To replace the cover, stops 1-6 in raverso order. Caretully positon all ting so none Is pinched of ereates interference between the cover and other ‘components. ‘Note: The P.C. board cable connecto’s are polarized. Make gure the locating tabs (on the housings align with the slots in the headers. 8.3 P.C, Board-SMS-1000 1. Remove cover. See Cover, 5.2. 2.Disconneet the pilot light connector [17] from the P.C. board. 2:Remove the four screws securing the P.C. board and remove the board. To replace the P.C. board, perform steps 1-3 in reverse order. 64 .C, Board-SMS-2000 1 Hone cop 620 82 a nongh votge PE Som 2 Bascorect he it ight connecter] fom the $0 PC. bo ‘Jontho GPU Re. board 2 43. Disconnect the cable connector [2 . & Remove the aluminum standoff ard lit out the high voltage P.C. board/bracket sembly. 5. Remove’ihe four screws securing the CPUDisplay P.C, board. Note the location of the green wires and reattach to this location during replacement. 6. Carefully ft ha P.C, board and disconnect the front panel connector from the front of the board. Lift out the P.C. board. ‘Toreplace the P.C. board, perform stops 1-6in reverse order. Make sure the frontpanel connectors comeeily and securely conrected to the P.C. board. 8.5 Plot Light 1! Remove cover. Seo Cover, 8.2. 2 Remove PC, boar). Se F.C. 3OARO-SMS-1000, 62; o P.C, Board-SMS- 2000, 5.4. 3, Extract pit light terminals from terminal housing [16] [17] using extraction tool [AMP #91065-1. Seo Flg. 8.1. 4, The pilot lights) (13} [14] [15] Is secured to the front panel with a spring metal Fo remove tho clip either bexd back the cips with a small screwdriver or using eutng ples, sip trough te op, 5, Press the pllt light out through the front panel. To replace the pilot light(s) follow stops 6-10. 6. Insert the plot light with terminals through the front panel and press firmly into pt 7, Bross and firmly seat a new spring clip over the pilot light. Make sure pilot ight remains flush to front of front panel. 8, Insert terminals into terminal housing. 9, Replace P.C. boards and cover. se ‘Seabrook Medical Systems, inc. 185.6 Front Panel RE. 1. Remove cover. See Cover, o 52. 2, RlamoveP.C. board. S Board—SMS-1000, 5.3; oF TERMINAL HOUSING P.C, Board—SMS-2000, 5. Lance recess 3, Peei front panel from cover. To replace front panel, perform stops 4-5, 4. Rlomove the protective back- ing from a new front panel ‘and carefully attach to the cover. 8, Replace the P.C. boards and Fig. 5.1 EDGE AMP TOOL, NO: 010054 ‘See Cover, 5.2. 2 Depress power switch [46] mounting ears and push switch ou trough opening in base. 3. Disconnect wires from four terminals on power switch. Note orientation of switch for reassembly. See Fig. 6.2. To replace power switch, perform: ARE CORRECTLY RECONNECTED. 5.8 Fuscholder 1. Remove cover. See Cover, 5.2. 2. Disconnect black wire from top of fuseholder. 3, Disconnect black power cord lead from end of fuseholdor. 4. Remove retaining nut from fuseholder. 5. Push fuseholder out through hole in cover. To replace fuseholder, perform steps 1-5 in reverse order. MAKE SURE FUSEHOLDER |S INSTALLED WITH SIDE TERMINAL FACING UP. ‘Note: Fussholder removal/replacement is easier f power switch Is first removed. ‘See POWER SWITCH 5.7. 5.9 Power Cord 1, Remove cover. See Cover, 5.2. 2. Disconnect graen power cord lead from manifold, 3. Disconnect white power cordlead RED & BLAcK wines 1-3 in reverse order. MAKE SURE WIRES {rom power ewiteh, 4, Disconnect black power cord load puck ware from fuseholder. leone 5: Remove san roto busting 9) au ‘Ths e most easly accomplcned_ vf using HEYCO tool no. 28. eee wore wine 6. Pull power cord through opening POWER con in cover. Fig. 52 Toreplace power cord, perform steps! 1-6 in reverse order. MAKE SURE LEADS ARE CORRECTLY AND SECURELY RECONNECTED. ROUTE LEADS THROUGH WIRE CLIP. 5.10 Hose Coupling 1. Drain reservoir. 2, Remove cover. See Cover, 6.2, “4 $ Qamove tainioas steal hardware ftom the coupling. See Fig 6.3, 4. Using a 3/4", 6 point socket, unscrew the coupling. Be eure the manifold [42] or «tbow [39] (depending on which coupling is being removed) does nat twist, To replace hose coupling(s) perform steps 5-11. 5. Ifreplacing a new coupling, frst ramove the stainless steel hardware. See Fig. 83. Do not lose any'p 6. Either wrap the coupling threads with ton pipe tape or coat wih pipe jit compouns 7. Using 2/4", 6 point socket, scraw the coupling into the manifold [42] or elbow {89] (depending on which coupling is being replaced). Secure the manifold or ‘elbow to insure they do not tum during installation of coupling. Make sure ‘coupling is tight and the hole in the hex surface is facing up. I replacing the ‘atum (ght) couping, make sure the washer isin place between the basa and 30 elbow. 2 the stainless steel hardware, ». Replace cover. Fill reservoir and run pump for one hour. 11. Unplug uni, remove cover and inspect for leaks at the replaced coupling(s). 5.11 Primary Thermostat Fig. 5.3 1. Remove cover. Soe Cover, 5.2. 2. Carefully desolderthe brownandredwires from the primary thermostat [44] tarminals, } Waring: Exremecaremustbotakontoavald NS fouching other wiring or components with i 1 hot soldering iron. ‘3. Remove the two screws securing the primary thermostat to the manifold, being careful not to lose the washers. 4. Liftoff the thermostat. ‘Toreplace the pimary thormosta,parform steps 5-8. 5, Set a new thormostat in placo on the mani- 6. Socuro the thomastat othe manifold wth the {wo scrows removed in step 3. Mako ourothe ‘two green wires and the lockwashers are in place. SS 7, Solder the brown and rad wires to the thermostat terminals. 8. See Checkout procedures, 4.3, and perform the let to Insure proper op tion ofthe primary thermostat. 5.12 Secondary Thermostat 1. Romove cover. Sea Cover, 6.2. 2: Carefully dosoider he brown and yellow wires trom the secondary thermostat [45] terminals. Caution: Extreme care must be taken to avold touching other wiring or components with hot soldering iron. 5. Remove he two hex nuts securing the secondary thermostat [4] tthe heater ‘mounting plate (31), being caraful not to lose the lockwashers. 4. Liftoff the thermostat. To replace the secondary thermostat, perform steps 5-8. ‘Seabrook Medical Systems, Ine. 155. Sot a new thermostat in place on the heater mounting plato. Secure the thermostat fo tho heater mounting plats using the two hex nuts and lockwashers removed in Stop 3. ‘Solder the brown and yellow wires to the thermostat terminals. |: Seo Checkout Procedures, 43, and perform tn testo inure proper opera- tion of tho secondary thermostat, 5.13 Thormistor Temperature Sensor Remove cover. See Cover, 2 Using cutng pllors careflly snip tho cable tos securing the temperature sensor [43] leads to th float switch [37] 1 ‘Noto: Extreme care must be taken to avoid damage to leads. 8. Using extraction tool, AMP No. 91085-1 (SeeFig. 6.1), ramove the sensor lead terminals from the terminal housing. poraturo eancor from tho manifold, stor tomperature sensor, perform steps 5-9. . ‘of a new thermistor temperatura sensor with thermal com- pound, auch as WAKEFIELD ENGINEERING Part No. 120, and scrow the SensoF tightly Into the manifold. 6, Insert the sensor load torminals into the terminal housin 7, Secure the sensor leads and float switch leads together using standard small cable ties. r. 8: Beto a temperature calbaton check. See Checkout Procedures, 4.3, 5.14 Heater Note: Although not necessary, this procedure may be easier to perform after sot A oa pumprfeservor assem. See PumpRoaervolr Assy. 6.18, Braneenal se ones ng, Romove cover, See Cover, Famers wo stows ean te heator mourn plat] tthe basa 2 Teme cating prs carly cop et cabl ts securing the hata loads Not: erdce aate msi bo lakon to aval Gamage fo cher wing. Garerne ation ool AMP No. 01085- (See Fig. 1), remove the heater load inals from the six Poe ee cat ‘housing. ei nr Fara roeiuat enought allow inoreaterto clear the base and unscrew tho heater om ine heater mounting plato To plac the heater, pororm steps 8-14 ' 8. Elhor wrap the new heater treads with talon pip ape or coat with pipe joint «, {i esi encugh ao he haart earth base and srw he hoster tity ito the heer mounting plato, ' 10. heute the Reater Toads along the ter wiring and secure togothor with ard smal cable tes. 11, Raa neator oad terminals ito the se poston termina housing. 12. Secure the heater mounting plate to the base using the two screws removed in Stop. Mako suro tno ookashore aro in place. 143. Fill reservoir and check for leaks around heater threads, IE Rapin wove 5.15 Pump/Resorvoir Assy. 1 alr 28000 von, 62 2. Remove cover. Soe Cover, 6.2. ‘8 Remove the output (let) hose coupling [41]. See Hor ex og Coupling, 5.10, SS 7 ‘Seabrook Modical Systems, inc. 4. Ramove the two screws securing the heator mounting plate [91] 10 the base [2 5. Disconnect tubing [38] from the reservelr [2 6. Move the pump/tesorvoir assembly up and away from the power switch to allow better access to the rear of the power switch, 7. Disconnect the green power cord wire from the manifold (42). 8: Dacennecneredandblack wires combinaenbyskdng habiack wie gy. Back connector of the upper lt temina the powor sto, As viewed ront of un 8, Disconnect ihe blue wires combination by sliding the piggy-back connector off {he lower let torminal of the power awitch, 10. Lit and remove the pump/reservoir assy. from the base. To replace the pump/reservoir assy., perform steps 1-10 in reverse order. ‘Note: Make sure the wires are correctly reconnected to power switch, Blue wires ta lowar terminal. Black and red wires to upper I S00 Fig. 6.2. 5.16 Float (Low Water) Switch 1. Remove pump/reservoir assombly. See Pump/Reservolr, 6.15. 2. Using cutting pliars, carafully snip the cable ties securing the float switch [37] leads to the temperatura sensor 43] leads. ‘Note: Extreme care must be takan to avoid damage to leads. ‘3. Using extraction tool, AMP No. 91085-1 (See Fig, 5.1), remove the switch lead terminals from he teinl housing, 4, Flemove the eight hex nuts securing the heater mounting plate [31] to the reservoir (27). ‘5. Pull the plate straight out from the reservoir until it clears the mounting studs and ‘swing itto the left out of the way. 8. Remove the retaining nut from the float switch. RESERVOR 7. Reach through the opening in the reservoir, grat the lot switch, and maneuver it out ofthe reser etd vor To replace the float switch, perform steps 8-17. ee 8. Remove the retaining nut rom a now float switch, ‘iar ee 8. Feed he switch ads through he reservor opening Sse nd tough the swieh motrin hol 10. Maneuver the switch into the mounting hole in the Fig reservoir. Position switch as shown in Fig, 5.4. ‘Note: Make sure the gasket is properly seated inthe switch mounting flange ‘before the switch is secured in place. 1 Replace and tighten th retaining rut. 12, Carefully slide the heater mounting plata over the mounting studs and secure ‘With the eight 6) hex nuts. Make sure alllockwashers are in place and the green Wire Is attached to the lower loft stud, 13: er te srt oad terminals into the terminal housing 14, Secure the float switch leads to the temperature sensor leads using standard small cable ties. 15. Replace pump/reservoir assembly into the base, 16. Fill reservoir and thoroughly inspect for leaks. 17, Replace cover. 8.17 Pump 1. Remove pump/reservoir assembly. See Pump/Reservolr, 5.15. 2 Flamave the srew attaching te green wire fom the pump [83 tothe mani 3. Disconnect the pump blue wire from the other blue wire, ‘Seabrook Medical Systoms, Inc. 74. Using cuting tor, carefully snip the cable ies securing the brown pump load {oth other snrngy “onus he . ane Fig. 8.1), remove the brown lead reservoir [271 7. Pullthe plate straight out from the reservoir unt it clears the mounting studs and swing itto tho ft out ofthe way, 8. omave tho tree mounting sorowe (6) acuring the pump th rosovok, ‘8. Separate the pump (33 om ts housing which is sil ataghed tothe reserve, To replace the pump, pertorm stops 10-20. 10. ifanew pump is being installed, ramove the three screws securing the housing to the pump and iif off the housing, 11. Carefully manouvor the new pump into place on the housing (sil attached to the reservoir), making sure the O-ring is property seated. ‘Note: The O-ring must be property installed to prevent leaking. 12, Replace the threo screws [56] securing the pump to the reservotr. 19, Caretully slide the heater mounting plate over the mounting studs and secure withthe eight hex nuts. Make sure all Iockwashers are in place and the grean Wire is attached to the lower left stud. 14. Insert the brown pump lead into the six position terminal housing, 15. Secure the brown ead to the other wiring as before, using standard small cable ti 16. Reconnect the blue pump lead to the other blue wire. 17, Reattach the green wie io the manifold (42). 18, Floplace the pump/reservolr assembly. See Pump/Reservolr, 5.15. 19. Fill resorvoir and thoroughly inspect for laaks 20. Replace cover. 6. Troubleshooting Guide 8.1 General ‘This section provides information to ald the service technician in diagnosing problems with the MIGRO-TEMP® Heat Therapy Pump. The loft column lists problems that could occur; the right column lists the most probable causes. If additional help is needed, call Seabrook Technical Service at (800) 477-7787 or (613) 753-7700. Problem Probable Cause Unit wl not tur on, 4. Unit not plugged ino proper votlge supply. (Power switch wil nat ituminate) 2. Blown use. cad Unit tums on but wil not pump 1. Terminal housingsimproperty connectodto P<. ‘or heat, No warring lights on. boards). 2 P.C. board(s), 7, Loose or defective connection In pump leads, 2 Detective pump. 7. Le0se connection or broken lead from tempera: Unit wil heat but pump wil not run. arp rane but unit wil not Rest, 8 ‘Seabrook Medical Systeme, inc. Display wit not tluminate 1. Cable between high voltage P, Die high voltage P.C. board and CPU hoard deconnacted or 2. Pron panel connector dcoratow ot ay cannacied to cplay PS boar a. Bale igh otge burt 4, Detective CPUldeplayP.- board assembly Tow water warring ight on. 4, Dolectiva P.C. boara(s). 5. Unit tiled (SS-1000). 7. Reservoir water level too low, 2 United 5 Temperate eadut iain 111 (44°) 4, Loose connection or brokan load tom float swtch. 5. Defective P.C. board(s). 1. Hose and pad not connected to pump, 2 Hose or pad coupling} nt prep lck to ‘Slams on pad closed. {Kink or other restriation in hose or pad. Water used to fil pump too hot. Dotectve thermostat. Detective P.C. boards), Detective pump. 1. Four poston connector rom temparalure sensor and tloal switch loads reveread at PC board. 2, Shorted temperature sensor. Display indicates 31°F (0°O) 1. Loose connection o broken lead from tempera: ture sonsor. 2, Opened temperature sensor. ‘Rudible alarm sounds (Sms-2000) ‘Over tomp. warning ight on, — a eres Flow rato than 9 GPH, ‘Water temperature not at maximum 107°F (42°O), Reversed connection to tost setup. Hose or pad coupling {Hose or pad couping(s) not propery locked ‘Clamps on pad closed. Kink or restriction in hose or pad. Detective pad, . Defective pump. NPE eps 1911480 Housing, impeller 10089 Label, Cat, No/Serial No. SMS-2000__9 a ii 11924 Panel, Front, Miro 9 7 410087 Label, “Hospital 1O* 7 + 1210083 Panel, Front Analog 1 0 85 10090 Label, instructions SMS-1000 T = 1s__A019 Plot Light Asay, Red Mis 3 i {00st Label Insctons SMS:2000, ° 3 1a__AAlo12 Plot Light Assy, Fed Anslog i 7 3510104 ——Serew, $8, 822 Ts w0-Fing 5 i 1 AOT Pit Light sey Ambar, Analog. a 57 __10067-1——Serow, 4-40 Pan oad W°LG 7 3 16 10027 Hovsing Receplacio, 2 Pos. 3 i $8 10067-7 Screw, 4-40 Pan Head "LG a i 17——taces—— Hovsing Recapicte, 5 Fos. i o $5 iovsess Seren. 6.32 Pan ead LG 7 aS 1810019 Brack, igh voago ba % 1 1000-5 —Serew, 6:32 Round Head WU? a 1910095 ‘Spacer, nylon, 4" Lg ° 3 61 10043 Lockwasher #4, Ext, Tooth 19 a 20 A-1001____High voltage circuit bd. assy. 0 Hi ‘6210044 _Lockwashor #6, Ext. Tooth 2 a 21 T1495 Wier Control Gre Bd ASS o i 310045 Lacowashar 4 Ex. Too 2 : ZE__1idad — ineuatr, CPU Board 3 i eee z = 23. A000_—Anaiog Corr! Creu 62 Asay. 1 ° aC ee ee “ i 24 A-1018 Power Supply Cabo Assy 3 i a Sprig eeea cone eee + : 25 10012 Gap, voriodserow, 5x6 o H es : 3510195 Torin, Fasion 250, 1 7 Le eee : e 3710000 Reser. War, o i jecatown 10030 Housing ocopiacle§ Pos H i 2810006 Gait fil apo 1 7 i i 2910008 Plat, supoo ing H 1 tecshors 10092 Ke, Tomparae Set i 2 3010005 Gat, Hoalor Nouriing Pato ‘ 7 Si 10004 Pato, Haat Houiing i i a2 Ac1016 Heater Assy. 1 7 38 ATOI4 Pump Asay, 178 VAG 1 7 310160 Washer. Nyon 3 3 3511465 oving, 9122 1 7 36 T1464 Nut Hex, Jam TE 1 fi 37 AAOTS Flea Swe A i 7 3610088 Tubing, Car, 250 OSU i 1 3910081 Ftng,Ebow, Female 1 o 4910073 Washwr, 1x 562.06 07 forte ___Wamnor' x 562 032 1 1 Fi_10065 ——Govping. hase orate NET 2 2 21a Wn, tt 7 7 431017 Temp _ Sonor Asay 1 1 410099 Thormosil 112 1 i| umes penne -2u1 ‘eworeks re2Ipeni Yoouqees z 3 5 om sy ‘ow pit & sam ee vr ‘HOSPITAL : oer ae Borne aa e i 2 oven re won 5 m 2 wst_Tasz | 2 A seromt 2h, foe tine a ¥ i 25v0C [SWS INCREMENT reat Ee ty Z ect sae. i je ee ee inethres [7 comm | $e pe Crime ie a ee Soe oo aa 2 nr ‘1S0W sae LE Be eye ea