Professional Documents
Culture Documents
13MSPT
ANSI 31210001
October 24, 2007
FOREWORD
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
IMPORTANT
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO
AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS THE OWNER OF RECORDS OF THIS MACHINE. CONTACT JLG
DECAL WILL HAVE AN ORANGE BACKGROUND. INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER
RECORDS ARE UPDATED AND ACCURATE.
For:
• Accident Reporting • Standards and Regulations Compliance Information
• Product Safety Publications • Questions Regarding Special Product Applications
• Current Owner Updates • Questions Regarding Product Modifications
• Questions Regarding Product Safety
CONTACT:
REVISION LOG
Original Issue - January 16, 2006
Revision - May 11, 2007 - ANSI
Standard A.96-2006 update
Revision - October 24, 2007 -
MAD and Rear cover
• Use the machine in a manner which is within the • Never operate a machine that is not working prop-
scope of its intended application set by JLG. erly. If a malfunction occurs, shut down the
machine.
• All operating personnel must be familiar with the
emergency controls and emergency operation of • Never slam a control switch or lever through neutral
the machine as specified in this manual. to an opposite direction. Always return switch to
neutral and stop before moving the switch to the
• Read, understand, and obey all applicable next function. Operate controls with slow and even
employer, local, and governmental regulations as pressure.
they pertain to operation of the machine.
• Park the machine in stowed position when not in
Workplace Inspection service.
• The operator is to take safety measures to avoid all
hazards in the work area prior to machine operation.
• Do not allow personnel to tamper with or operate removable tube to restrain parcels and bullky mate-
the machine from the ground with personnel in the rials positioned on the shelf.
platform, except in an emergency.
• Do not sit or climb on the shelf.
• Do not carry materials directly on platform railing
unless approved by JLG. Electrocution Hazards
• Always ensure that power tools are properly stowed • This machine is not insulated and does not provide
and never left hanging by their cord from the plat- protection from contact or proximity to electrical cur-
form work area. rent.
• Before operating the machine, make sure all gates • Maintain distance from electrical lines, apparatus, or
are closed and fastened in their proper position. any energized (exposed or insulated) parts accord-
ing to the Minimum Approach Distance (MAD) as
shown in Table 1-1.
• Allow for machine movement and electrical line
swaying.
Training Supervision
Training must be done under the supervision of a qual-
ified person in an open area free of obstructions until
the trainee has developed the ability to safely control
and operate the machine.
Operator Responsibility
The operator must be instructed that he/she has the
responsibility and authority to shut down the machine
in case of a malfunction or other unsafe condition of
either the machine or the job site.
TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS OFF. 7. Mast Assembly - No visible damage; all pins and
DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE hydraulic hoses undamaged, no leaks.
BEEN CORRECTED.
8. Shelf Assembly - No visible damage; all pins and
INSPECTION NOTE: On all components, make sure hydraulic hoses undamaged, no leaks. Good con-
there are no loose or missing parts, that they are dition of the lifting cables.
securely fastened, and no visible damage, leaks or
9. Steering Assembly - No visible damage. Steer-
excessive wear exists in addition to any other criteria
ing spindles : see inspection note.
mentioned.
10. Lifting Chains, Chain Yokes and Clevis Pins -
1. Shelf, Platform Guardrails and Gates - No visible
Must be installed and in good condition. Chains
damage. The gates open and close properly.
must be correctly tensioned and lubricated.
2. Platform & Ground Control Consoles - Switches
and levers return to neutral, decals/placards
secure and legible, control markings legible. Trig-
ger works properly, not modified, disabled or
blocked.
Control Consoles Check the tilt sensor, located at the center of the
machine under chassis cover, to ensure proper opera-
1. From the Ground Control Console :
tion. Wedge a block (P/N : ST2741 located in the man-
• Operate all functions; ual storage container) as illustrated above to activate
the tilt sensor and keep it tilted. Raise the mast by
• Ensure that all machine functions are disabled
approximately 1.6 ft (0.5 m). The system is functioning
when the Emergency Stop Button is pushed in;
properly if :
• Raise the mast by approximately 3.3 ft (1m).
1. From the Platform Control Console :
Simultaneously operate a mast lowering and
raising movement : • An acoustic alarm sounds.
- Only the mast lowering movement shall occur.
• The corresponding red warning indicator (tilt)
• Position the brake release selector to "Brakes lights up on the Platform Control Panel.
unlocked". Try to use the Ground Control Con-
• The drive function is disabled.
sole and ensure that no movement occurs.
• The mast raising function is disabled.
• Position the selector switch to Platform Control
Console. Try to use the Ground Control Console • All other functions are working normally.
and ensure that no movement occurs.
2. From the Ground Control Console :
• Position the Brake Release Selector to "Wheel - All functions work normally.
Motor Brakes Locked".
2. From the Platform Control Consoles (Platform and IMPORTANT
Auxiliary Consoles) : THIS FEATURE IS OPERATIONAL WHEN THE MACHINE IS CON-
TROLLED FROM THE PLATFORM CONTROL CONSOLE AND
• Ensure that the platform control consoles are
WHEN THE PLATOFRM HAS LEFT ITS STOWED POSITION.
firmly secured;
• Ensure proper operation of horn; NOTE: See section 8 for verification of the system settings.
• Ensure proper operation of all functions;
• Ensure that all machine functions are disabled
when the Emergency Stop Button is pushed in;
• Ensure that no functions can be operated unless
the trigger on the function enable switch is
pressed, except the shelf functions.
• Simultaneously operate a drive movement and
mast movement. Only the mast movement shall
occur;
• Drive the machine on a grade, not to exceed the
rated gradeability and stop to ensure the brakes
hold;
Check the mast sensor located under the last mast sec- Check the gate sensors to ensure proper operation. Open
tion to ensure proper operation. Raise the mast by the right platform gate. The system is functioning properly
approximately 1.6 ft (0.5 m). The system is functioning if :
properly if :
1. From the Platform Control Console :
1. From the Platform Control Consoles :
• The driving function is disabled.
• Every drive movement of the machine is per-
• The steering function is disabled.
formed at slow speed.
• The mast function is disabled.
2. From the Ground Control Console :
• The shelf function works normally.
• All functions work normally.
2. From the Ground Control Console :
• All functions work normally.
3. Repeat steps 1 to 2 for the left platform gate sen-
sor.
3.1 GENERAL
5. Charger Indicator.
See § 4.6.
6. Circuit Fuses.
Protection of the control circuit.
7. Hourmeter / Battery Discharge Indicator.
As the battery discharges, the bar lit in (1) moves
from the right to the left (5 green bars followed by
3 orange bars).
IMPORTANT
1. Platform / Ground Selector Switch. A TOTAL DISCHARGE WILL RESULT IN IRREVERSIBLE DAMAGE
TO THE BATTERY.
Movement Control From The Platform
Controls
Manual Lowering Control
Control Circuit Off Position
4. Steering control.
Push the top side of the thumb switch to steer the
wheels to the left. Push the bottom side of the
thumb switch to steer the wheels to the right.
5. Horn.
Sounds when the button is depressed.
( ).
4.4 ALARMS
Horn LEAD-ACID BATTERIES MAY EMIT HIGHLY EXPLOSIVE GASES.
THE EMISSION IS GREATLY INCREASED DURING CHARGING.
Activated when the corresponding push button located on NEVER INTRODUCE FLAMES, SPARKS, OR OTHER SOURCES OF
the Platform Control Console is depressed. IGNITION TO BATTERY AREA. FAILURE TO COMPLY WITH THIS
WARNING COULD RESULT IN DEATH OR INJURY TO PERSON-
Motion Alarms NEL. ALWAYS CHARGE BATTERIES IN A WELL-VENTILATED
AREA.
The machine is fitted with 2 lights (beacons) and with an
acoustic alarm that come on as soon as a function is con-
trolled (not including shelf) from the platform control pan-
els.
DO NOT DISCONNECT BATTERY PLUG WHEN THE CHARGER IS
Tilt Light And Alarm ( ) ON. THE RESULTING ARCING COULD CAUSE BATTERY TO
EXPLODE AND BURNS TO THE OPERATOR.
The alarm is triggered by a tilt sensor located on the
center of the chassis under the chassis cover. This NOTE: When the charger is connected to the power sup-
alarm is active once the mast has left its lowered posi- ply, all functions are cut out.
tion, as soon as the machine is over 2 degrees off the
horizontal. It consists of a light on the platform control NOTE: If power supply is stopped during the charge cycle,
panel and an audible alarm. The alarm and light indi- the charger switches to a waiting mode and restarts
cate that the work platform is at its maximum out of automatically as soon as the power returns.
level limit and is nearing an unstable position. Drive
and mast raising function are disabled. Do not activate
Charger voltage :
any function other than those necessary to return the
machine in a more stable configuration. It is recom- The charger is designed to work with a network voltage of
mended to lower the platform and reposition the 110 VAC or 220 VAC. It is fitted with an automatic switch-
machine on a level surface. ing device function of the applied network voltage.
Charging phase indicator on the ground control station : MACHINE HAS NO TOWING BRAKES. TOWING VEHICLE MUST
BE ABLE TO CONTROL MACHINE AT ALL TIMES, ON-HIGHWAY
TOWING NOT PERMITTED, FAILURE TO FOLLOW INSTRUCTIONS
COULD CAUSE SERIOUS INJURY OR DEATH. MAXIMUM TOWING
GRADE 20%.
SECTION 5. DECALS
1 AU1996
2 1703785
3 1703786
4 1704366
E-mail:ProductSafety@JLG.com
Failure to notify the manufacturer of an incident involv-
ing a JLG Industries product within 48 hours of such an
occurrence may void any warranty consideration on
that particular machine.
IMPORTANT
FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE
MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND
CONTROLS, THEN FROM THE PLATFORM CONTROLS. DO NOT
CONTINUE TO OPERATE MACHINE UNTIL YOU ARE SURE THAT
ALL DAMAGE HAS BEEN REPAIRED, IF REQUIRED, AND THAT
ALL CONTROLS ARE OPERATING CORRECTLY.
Date Comments
Name :______________________________________
Signature :____________________________________
The maintenance portion of this section is intended as Maximum Work Load On The Platform 285 lbs 130 kg
information to assist the machine operator to perform Maximum Work Load On The Shelf 150 lbs 70 kg
daily maintenance tasks only, and does not replace the Maximum Number of Occupants for Machine 1
more thorough Preventive Maintenance and Inspection
Max. Platform Height 13’1" 4m
Schedule included in the Service and Maintenance
Manual. Max. Hydraulic System Pressure 2175 Psi 15 Mpa
Maximum Horizontal Manual Side Force 50 lbf 222 N
Other Publications Available :
Electrical System Voltage 24 VDC 24 V
Service and Maintenance Manual .............. 31210003
Gross Machine Weight (Platform Empty) 2270 lbs 1030 kg
Illustrated Parts Manual .............................. 31210004 Overall Length 5’5" 1.65 m
Overall Height 5’10" 1.79 m
Overall Width 2’7" 0.78 m
Maximum Wheel Load 1212 lbs 550 kg
Maximum Travel Grade (Gradeability) 20% 20%
Tilt Sensor Setting 1.8° ± 0.2°
Turning Radius
I nside : 0’ 0
Outside : 5’5" 1.64 m
Fluid Capacities
Table 8-2. Capacities
Maximum Maximum
2175 Psi 150 Bar
Power 1 kW 1 kW
Main Motor
Voltage 24 VDC 24 VDC
Power
Unit Flow rate 1.3 Gal/min 4.8 l/mn
Pump
Displacement 0.076 cu.in/rev 1.25 cm³/t
Power 0.8 kW 0.8 kW
Steering Motor
Voltage 24 VDC 24 VDC
Unit
Pump Displacement 0.03 cu.in/rev 0.5 cm³/t
Batteries
Table 8-4. Battery Specifications
Voltage 24 Volt
Amp Hour Rating 180Ah (5h rate)
1. Batteries
Cleaning - Battery maintenance
• Allow to dry and wipe the battery top with a dry non- Voltage measures are the most important checks to be
fluffy rag. performed on a vented battery.
• Ensure connections are clean and tight. Voltage readings must be performed at least once a
month and recorded in a battery service log.
NOTE: Coat the terminals and connections with an anti-
corrosion compound or grease.
• Keep the metallic containers clean. in case of corro- BATTERY ELECTROLYTE MUST NOT BE ALLOWED TO CONTACT
sion, clean, neutralize corrosion and apply anti-acid THE SKIN OR EYES. IF IT DOES OCCUR, FLUSH THE CON-
paint on the affected area. TACTED AREA WITH WATER AND CONSULT A DOCTOR IMMEDI-
• Drain the water that can accumulate at the bottom of ATELY. APPROPRIATE EQUIPMENT MUST BE WORN (GLOVES,
the container (battery cleaning...) GOGGLES, RUBBER APRON) TO PREVENT THE ELECTROLYTE
FROM CONTACTING THE SKIN OR ANY OTHER PART OF THE
BODY DURING ANY SERVICING OPERATION ON THE BATTERY.
Low temperatures decrease battery capacity. The bat- IF THE BATTERY IS NOT USED CONTINOUSLY, IT MUST BE
tery must be fully charged when the work platform is RECHARGED BEFORE USE AND AT LEAST ONCE A MONTH,
operated in a cold chamber or in cold weather condi- EVEN IF THE ELECTROLYTE SPECIFIC GRAVITY MEASURES
tion. ARE HIGH.
Battery not working continuously or inactive battery
Battery troubleshooting
IMPORTANT
LUBRICATION INTERVALS ARE BASED ON MACHINE OPERA-
TION UNDER NORMAL CONDITIONS. FOR MACHINES USED IN
MULTI-SHIFT OPERATIONS AND/OR SEVERE ENVIRONMENTS, Lube - TYPE B
LUBRICATION FREQUENCY MUST BE INCREASED ACCORD- Interval - every 125 hours of operation or after each
INGLY. cleaning.
Comments - Clean the inside wall of mast to remove
2. Lifting Chains Lubrication the old grease. Lubricate the mast inside wall using a
brush.
Lube - TYPE D
Interval - every 125 hours or once every 30 days of 4. Shelf Section Lubrication
operation.
Comments - Lubricant can be applied manually with a
brush or by spraying. Apply lubricant :
- Longitudinally : in areas where joints are under small
load to facilitate penetration of the lubricant.
- Transversally : between the plates to enable the lubri-
cant to reach the joint and between the internal plates
and the rollers.
Lube - TYPE B
Interval - every 125 hours of operation or after each
cleaning.
Comments - Clean the inside wall of shelf to remove
the old grease. Lubricate the shelf inside wall using a
brush.
NOTE: Do not let the oil spill on the work platform or on the
ground.
IMPORTANT
TIGHTEN THE NUTS AND BOLTS USING A TORQUE WRENCH.
Front wheels :
• Tighten nuts in the following sequence :
Torque Stages
1st stage 2nd stage 3rd stage
30 ft lb 60 ft lb 88 ft lb
40 Nm 80 Nm 119 Nm
• Wheel nuts should be torqued after first 50 hours or 10. Verification of the Tilt Alarm Setting
after each wheel removal. Check and torque every 3
months or 150 hours of operation. Interval - Check after every 6 months of operation.
11. Wear Check of the Steering Brack- 13. Wear Check of the Wheel Motor
ets Thrust Washers Brakes
Check thickness of thrust washers on both steering NOTE: Before performing any maintenance on the brake,
brackets. ensure the motor is not running and the brake is not
powered. Disconnect the battery.
Replace the washers if their thickness is below 0.1"
(2.5 mm).
• The air gap (distance between the armature plate
and the brake body) is 0.008" (0.2 mm).
• The gap cannot be adjusted. It is therefore neces-
sary to periodically control the air gap and to
replace the brake when it reaches 0.015" (0.4 mm).
JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester Phone: (33) 553 883 170
Australia Phone: (55) 19 3295 0407 M24 2GP Fax: (33) 553 883 179
Phone: (61) 2 65 811111 Fax: (55) 19 3295 1025 England
Fax: (61) 2 65 810122 Phone: (44) 161 654 1000
Fax: (44) 161 654 1003
JLG Deutschland GmbH JLG Equipment Services Ltd JLG Industries (Italia) JLG Europe B.V.
Max Planck Strasse 21 Rm 1107 Landmark North Via Po. 22 Polaris Avenue 63
D-27721 Ritterhude/lhlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 2132 HJ Foofddorp
Germany Sheung Shui N.T. Italy The Netherlands
Phone: (49) 421 69 350 - 20 Hong Kong Phone: (39) 02 9359 5210 Phone: (31) 23 565 5665
Fax: (49) 421 69 350 - 45 Phone: (852) 2639 5783 Fax: (39) 02 9359 5845 Fax: (31) 23 557 2493
Fax: (852) 2639 5797
www.jlg.com