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Nigerias Refining Revolution
Nigerias Refining Revolution
Revolution
Content
Refining in Nigeria 3
PwC 3
Refining in Nigeria
Refining in Nigeria began a decade after
oil was discovered in the oil-rich Niger 4th
Delta region in the 1950s. Initially 1965 largest
refining capacity in Africa
starting out in 1965 with a refining
of 38,000 (bpd),
capacity of 38,000 barrels per day (bpd),
Nigeria's refining capacity has grown 4 refineries
over the years and is considered the 4th Rivers, Delta
largest in Africa. The nameplate capacity and Kaduna.
of 445,000 bpd is housed by 4 refineries
strategically located in various states
around the country: Rivers, Delta and
Kaduna. Despite having a nameplate inconsistent supply of feedstock. As a Nigeria become a net exporter of
capacity that should meet domestic case in point, Nigeria's per capita refined products and the refining hub
demand, Nigeria still imports over 80% refining capacity is 0.002 bpd/capita, of West Africa by the start of the next
of refined products to meet its current low even by Africa standards. Libya by decade.
needs. Unlike the production of crude, comparison is 0.06 bpd/capita, and
Per capita refining capacity
the production of refined products has South Africa 0.01 bpd/capita.
been suboptimal and Nigeria has
consistently struggled to keep its However, recent events such as
advancement of the Nigerian National 0.002 bpd/capita
refineries functioning optimally. The
outlook for refining has been tainted Petroleum Policy and the sustained
depression in crude oil prices are 0.01 bpd/capita
with uncertainty due to the adverse
effects of subsidies, poor maintenance, ushering in fresh waves of optimism for
general operational failure and the sector and we predict a paradigm 0.06bpd/capita
shift from a “net imports” to “net
exports” structure. This shift will see
Product Analysis
Premium Motor Spirit (PMS): Nigeria Imported PMS is primarily sourced
consumes over 17 billion litres of PMS from North Western Europe and
annually. Transportation and power United States. West Africa consumes
are the major drivers of demand for over 22 billion litres of PMS annually. Nigeria consumes
PMS in the country. Imports currently Imports currently account for over over 17 billion litres
account for over 90% of PMS supplied 90% of PMS supplied to the region. of PMS annually.
in the country and this is likely to
continue in the future.
Aviation Fuel: Nigeria consumes over 400 million litres of and this is primarily due to the shortage of
aviation fuel annually, most of which is foreign exchange and less to do with
primarily sourced from the United States. availability of the product.
“over 400 million litres
In 2014, Nigeria was the 2nd largest
of aviation fuel annually.”
importer of US aviation fuel in the world. West Africa consumes over 1 billion litres
Imports account for 100% of the aviation of Aviation fuel annually with imports
fuel supplied in Nigeria due to the inability currently accounting for over 80% of
of existing refineries to produce the fuel. Aviation fuel supplied to the region. SIR
There is a current deficiency in supply (Ivory Coast) is responsible for a
which is likely to continue in the short to significant portion of locally refined
medium term Aviation fuel within the region.
(West Africa)
45
40
35
Billion Litres
Refinery 30
Production 25
20
VS 15
10
5
(Nigeria)
27
24
21
Billion Litres
18
Refinery
15
Production
12
9
VS 6
3
With oil prices expected to remain low in export market and weak demand, the
the medium to long term, the focus on market for Nigerian crude is tainted with
ramping up domestic refining capacity uncertainty. A shift from crude
should become imperative. Lower oil production to crude value realisation will
prices would mean cheaper crude see Nigeria becoming a net exporter of
feedstock and higher refining margins for refined products by start of the next
refiners. Separately, following the decade.
combination of rising shale production in
the US, continued oversupply in the
PwC 5
Taking the Leap
Figure 2: Scenario 1
2023 2026
Nigeria exports over West Africa’s imports from US
150,000 barrels daily and Europe decline by 80%
Figure 3: Scenario 2
2023 2026
Nigeria exports over Nigeria exports over 390,000
240,000 barrels daily barrels daily and supply exceeds
the regional demand by over 20%
PwC 7
Our Assumptions: Dangote refinery producer of refined petroleum products in
Scenario 3- (650,000 bpd) opens its gates mid-2019, Africa. Its exports exceed 300,000 bpd
Upside operating at 60% utilization, existing (approximately 48 million litres daily) by
refineries (445,000 bpd) are operating at 2019.
exports exceed
20% utilization and modular refineries
300,000 bpd (combined capacity of 300,000 bpd) also In the same year (2019), West Africa
(approximately come onstream early 2019, operating at becomes self-sufficient, eliminating the
48 million litres 90% utilization. These ramp up to 90%, need to source for refined products from
daily) by 2019. 70% and 90% respectively by 2030. US and Europe. Nigeria becomes an
international trading hub similar to Asia
Net effect: By the turn of the decade, Pacific, North West Europe and US Gulf
Nigeria assumes the status of the largest Coast (USGC).
Figure 4: Scenario 3
2020 2026
Nigeria becomes a net exporter
Nigeria exports over 650,000
of refined fuel with 620,000
barrels daily and supply exceeds the
barrels exported daily
regional demand by 60%
Based on the scenarios played out, the opportunity for modular refineries is quite clear even using the conservative
downside scenario. For the upside scenario, the impact of the modular refineries both locally and internationally is evident.
Regulations
Current situation reforms are necessary. Regulations are established.
The Nigerian oil and gas industry is pertinent to driving confidence within Increasing refining capacity remains
heavily regulated and comprises the refining sector and boosting crucial to the government's plans for
multiple regulators including the attractiveness to potential investors. the downstream sector. The Ministry
Ministry of Petroleum Resources Full deregulation of the downstream of Petroleum Resources' 7 Big Wins
(MPR), Nigeria National Petroleum sector remains the most glaring to framework to reform the industry is
Corporation (NNPC) and Department boost the attractiveness of the sector. the main vehicle to transit Nigeria
of Petroleum Resources (DPR). The Removal of price caps on PMS is the from being a large-scale importer of
effectiveness of these bodies in the key trigger. petroleum products to a net exporter
refining sector has remained debatable. of petroleum products. Focus is also
Delays in the passage of the Petroleum The current institutional construct and on increase in value-added
Industry Bill (PIB) and full policies need to be rationalized and petrochemicals to diversify its export
deregulation of the downstream sector reconstituted to drive efficiency of the base and enhance import
are major factors which have sector. Setting up institutions that will substitution. Plans within the
consistently dampened investor's be responsible for the co-ordination framework include committing about
confidence in the potential of the and regulation of all commercial USD 1.8 billion for the rehabilitation
refining sector. According to the activities relating to the downstream of local refineries through private
Nigerian Extractive Industries sector of the oil and gas industry and sector participation and promoting
Transparency Initiative (NEITI), the regulation of transportation, the set up of modular refineries.
Nigeria loses an estimated $15 billion transmission/distribution and
yearly in foreign investments due to marketing of downstream products Prima facie, these are encouraging
regulatory uncertainty. will help drive efficiency and healthy steps in the right direction which
competition within the sector. Policies increase the likelihood of a
Our Assessment which foster legal bunkering, access to revitalisation of the existing refineries
Effective Regulations will be a key feedstock for local refiners and export as well as the enactment of reforms
driver for growth within the refining of refined products into the West which will drive private investment
sector and therefore bold & decisive African sub-region also need to be into the oil and gas industry.
Security
Current Situation Our Assessment
Industrial sabotage, crude oil theft, The major security threat in the oil & Institutions, and by extension
illegal refining operations, pipeline gas industry has been the disruptive programmes need to be structured to
vandalism and piracy present activities of various militant groups. deliver specific developmental
significant challenges in the industry. Restoring security and safety would outcomes within the region.
These have adversely impacted onshore require a multi-faceted approach Interventions need to be sustainable
oil and gas production and presented involving the use of various pragmatic and address the agitations of the
challenges in delivering the same to measures. In recent past, the South-South communities; which
market. Nigeria lost over NGN 50 government has adopted various range from developmental neglect to
billion to pipeline vandalism between measures to stabilise and engender environmental degradation.
January and April 2016. The peace within the Niger Delta region. Intervention packages should be
Government and oil and gas companies These include: implementation of the delivered as part of a 'social contract'
have embarked on several initiatives to amnesty program, the creation of the with the citizens. Furthermore, these
curb instability within the Niger Delta Ministry of Niger-Delta Affairs, and the plans can be more efficient and
region, however these have not yielded establishment of the Niger-Delta effective if delivered as a mix of
the desired results. Instability in the Development Commission (NDDC). diplomacy and advanced security
region has repeatedly forced However, these institutional intelligence measures.
companies to frequently declare force arrangements have not delivered
majeure on oil shipments. effective results and therefore are
being reconsidered & fine-tuned.
Feedstock Access
Current Situation required to keep refining output at oil and gas (onshore) producers and
Without a doubt one of the biggest optimal levels. Feedstock can be setting up close to crude sources are
challenges which local refineries will sourced from various locations, likely considerations to guarantee
be faced with is guaranteed supply of however each location will have its steady supply of crude. Sourcing for
feedstock. This can be attributed to corresponding cost implications. crude in international markets would
several reasons already cited in this Distance from source and type of be a likely option for conventional
paper, namely inadequate feedstock are two key considerations refineries which have sizeable crude
infrastructure, insecurity, unstable because they impact refining requirements. On the other hand,
production amongst others. economics. modular refineries are likely to
explore co-location within existing
Our Assessment Refiners would be required to look refineries and onshore marginal
In Nigeria, local refineries will be beyond heavy reliance on the fields.
required to explore varied options to government for feedstock. Leveraging
ensure constant access to feedstock strategic partnerships with upstream
PwC 11
Considerations for Setup:
The Investor's Guide
Refinery Options
Modular Refineries: Conventional Refineries:
These are usually available in capacities These are usually larger refineries with
ranging from 1,000 to 30,000 barrels per capacities higher than 100,000 bpd.
day (bpd). Modular refineries provide Conventional refineries are not as flexible
flexibility and can be constructed in a as modular refineries and they require
phased manner. The relatively low capital relatively high investment in resources and
cost and flexibility for upgrades can make specialised labour to run, maintain and
it a cost effective supply option for upgrade.
investors, especially if diesel is planned to
be the lightest yield.
Modular Refineries
Pros Cons
Flexible to meet demand (easy to add Fewer configuration options (usually topping
modules) or hydro skimming plant)
Lower capital requirements/ Short payback Production mostly restricted to middle
period distillates, naphtha, and lights
Conventional Refineries
Pros Cons
Multiple configuration options (topping, High initial capital outlay/long payout
coking, cracking, hydro skimming etc.)
Fewer staff per Effective Distillation One location for different markets
Capacity (EDC)
Different types of crude oil yield a A key requirement for refining Although refineries share certain
different mix of products depending on profitability is finding the sweet spot similarities, each refining asset is a
the crude oil's natural qualities. Crude between cost of inputs and price of unique and complex industrial facility,
oil types are typically differentiated by outputs in a highly volatile with some flexibility in the crude slate
their density (light/sweet and heavy). environment influenced by global, it can process and the mix of product
Heavy crude tends to produce a larger regional, and local supply and demand yields it can refine. Factors such as
yield of lower-value products (fuel oils) fluctuations. Refineries have minimal refinery configuration and complexity
and also requires significant investment influence over the price of input and directly impact refinery end products
in the refining process. On the other outputs and, therefore, must ensure while location and transportation
hand, light, sweet produces large yield operational efficiency to improve infrastructure impact energy, labour
of higher-value products profitability and gain competitive edge. and compliance costs.
(transportation fuels) and requires less This entails reducing operating costs
investment in the refining process. such as labour, maintenance, energy
Nigeria currently produces light, sweet (electricity and natural gas) etc. to the
PwC 13
Deal Structure
Transactional
Advisor Land/Feedstock
Sales
Revenue
Bank Lease/Refining profit share
Marketer Upstream Company
Regulators
Upstream
Marketer
Transactional Company
Advisor
Profit Profit
Equity Equity, Land,
contribution Feedstock
Bank
Revenue
Special Purpose Vehicle Sales
Regulators
Conclusion
Investors are constantly faced with tough decisions on For the independent producer, participating in a modular
refinery setup options which will yield the highest returns. refining project improves cashflow, ensures crude oil
Our analysis reveals that the modular refinery, an off-the- production is sufficiently optimised and delivers value
shelf solution, is a cost effective supply option for investors beyond the traditional oil production business model. For
especially when diesel is the lightest yield. The relatively downstream marketers seeking to hedge against foreign
low capital cost, flexibility and short payback period make exchange exposure, domesticate fuel supply and build local
it distinctly attractive. capacity, the modular refinery is a winning strategy.
Key contacts
Pedro Omontuemhen Darrell McGraw
Partner Partner
PwC Nigeria PwC Nigeria
T: +234 1 271 1700 T: +234 1 271 1700
M: +234 802 291 3264 M: +234 706 401 9361
pedro.omontuemhen@pwc.com darrel.mcgraw@pwc.com
Bola Adigun
Manager
PwC Nigeria
T: +234 1 271 1700
M: +234 803 470 9165
bola.adigun@pwc.com
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PwC 15
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