Manual de Mantención 08

Chieftain 1800
Issue 01EG
Maintenance 120 00 009
Page 1
Table of contents Page
8.1 Safety Information............................................................................... 4
8.2 General information ............................................................................ 7
8.3 Feed conveyor

8.3.1 Clean & check conveyor belt.................................................................. 9
8.3.2 Tensioning the feeder conveyor belt....................................................... 10
8.3.3 Feeder conveyor alignment ................................................................... 11
8.4 Main conveyor

8.4.1 Clean & check conveyor belt................................................................ 13
8.4.2 Tensioning the main conveyor belt ......................................................... 14
8.4.3 Main conveyor alignment ...................................................................... 15
8.5 Tail conveyor

8.5.2 Tensioning the tail conveyor belt ............................................................ 18
8.5.3 Tail conveyor alignment......................................................................... 19
8.6 Side conveyor

8.6.2 Tensioning the side conveyor belt .......................................................... 22
8.6.3 Side conveyor alignment ....................................................................... 23
8.7 Screen unit

8.7.1 Re-tuning screen unit ............................................................................ 25
8.7.2 Changing the screen mesh ..................................................................... 28
8.8 Power unit (Engine operation manual, section 10, Appendix) .......... 32
8.8.1 Fuel system
8.8.1.1 Check fuel level .................................................................................... 33
8.8.1.2 Adding fuel ........................................................................................... 34
8.8.1.3 Empty fuel filter water trap .................................................................... 35
8.8.1.4 Change fuel filter................................................................................... 36
Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

Chieftain 1800
Issue 01EG
Page 2
8.8.2 Air cleaner

8.8.2.1 Changing the outer air cleaner element ................................................... 37
8.8.2.2 Clean the precleaner ............................................................................. 39
8.8.2.3 Check both air cleaner elements............................................................ 40
8.8.2.4 Change inner air cleaner element ........................................................... 41
8.8.3 Electrical safety instructions(wiring diagrams, Sect 10, Appendix) .......... 42

8.8.3.1 Check battery ...................................................................................... 43
8.8.3.2 Battery removal .................................................................................... 44
8.8.3.3 Battery installing ................................................................................... 45
8.8.4 Radio remote control (for tipping grid) .................................................. 46

8.8.4.1 Replacing the battery ............................................................................ 46
8.8.4.2 Reprogramming the radio remote tipping grid ........................................ 47
8.9 Chassis
8.9.1 Chassis ................................................................................................ 49
8.9.2 Tracks .................................................................................................. 51
8.9.2.1 Tensioning the tracks ............................................................................ 51
8.9.2.2 Release tension on the tracks ................................................................ 53
8.9.2.3 Cleaning the tracks ............................................................................... 54
8.10 Hydraulic system ............................................................................... 55

8.10.1 Hydraulic oil
8.10.1.1 Check hydraulic oil level ....................................................................... 56
8.10.1.2 Adding hydraulic fluid ........................................................................... 57
8.10.1.3 Change hydraulic oil filter ...................................................................... 58
8.10.2 Return line filter

8.10.2.1 Check return line filter........................................................................... 60
8.10.2.2 Change return line filter ......................................................................... 61

Chieftain 1800
Issue 01EG
Page 3
8.11 Maintenance schedules

8.11.1 Daily or 10 hour maintenance schedule.................................................. 62
8.11.2 Weekly or 50 hour maintenance schedule .............................................. 64
8.11.3 100 hour maintenance schedule............................................................. 65
8.11.6 1000 hour maintenance schedule........................................................... 68
8.11.7 2000 hour maintenance schedule........................................................... 69
8.12 Lubricants and fluids ......................................................................... 70
8.13 Capacities - Fluid ............................................................................... 71
8.14 Adjustment Data ................................................................................ 71
8.15 Pressures ........................................................................................... 71
8.16 Greasing schedule ............................................................................. 72

Chieftain 1800
Issue 01EG
Page 4
8.1 Safety information
In-running nip points can cause

serious injury or even death.
Do not reach into an

unguarded machine.
Your arm could be pulled in and

amputated.
Switch off and lockout machine

before opening or removing
guards
Hydraulic fluid under pressure

can penetrate the skin causing
serious injuries.
Always relieve pressure from

the hydraulic system before
carrying out any kind of
maintenance or adjustment.
Always use a piece of

cardboard to check for leaks.
Do not use your hand.
If fluid is injected under the

skin, it must be surgically
removed or gangrene will
result.
Get medical help immediately.

Chieftain 1800
Issue 01EG
Page 5
WARNING When carrying out maintenance

or adjustment to a machine the
following procedure must be
followed.
1. Switch off engine and remove
ignition key.
2. Implement “Lockout Procedure.”
3. Never work alone.
LOCKOUT PROCEDURE
a. Close Control Panel door.
b. Insert padlock through the
antiloose fastener.
c. Lock padlock.
d. Keep key on person during
lockout.
Falling from and/or onto a

Powerscreen machine can
cause serious injury or even
death.
Do not climb on the machine.
Always use the walkways/

platforms provided or a safe
and secure platform approved
by the regional safety
enforcing authority.
Always use a EN/ANSI

approved safety harness when
reaching any points 7 ft (2 m)
or more above ground level.

Chieftain 1800
Issue 01EG
Page 6
WARNING Loose or baggy clothing can

get caught in running
machinery.
Always wear correctly fitting

(E.N./A.N.S.I. approved)
protective clothing.
Protective clothing includes

Hard Hat, Safety Glasses, Ear
Protection, Close Fitting
Overalls, Steel Toed Boots,
Gloves and a High Visibility
Vest.
Explosive separation of a tyre

and rim parts can cause
serious injury or death.
Always maintain the correct

tyre pressure. Do not inflate
the tyres above the
recommended pressure (See
Maintenance Section).
When inflating tyres, use a

clip-on chuck and extension
hose long enough to allow you
to stand to one side and not in
front or over the tyre
assembly. Use a safety cage if
available.

Chieftain 1800
Issue 01EG
Page 7
8.2 General information
When performing maintenance, The machine has been designed to

always observe rules provided in the facilitate easy routine maintenance
safety section. without the removal of any fixed
guards.
Breakdown caused by insufficient or
improper maintenance will cause high All greasing points can be accessed
repair costs and long term standstill. from the ground level or any
Therefore, regular maintenance is walkways provided and all belt
imperative. adjustments can be made without
removing any protective guards.
In addition to several other factors,
the reliability and life of the If it is necessary to remove any guard
CHIEFTAIN depends on regular doors, all are fitted with captive nuts
and proper maintenance. and bolts to ensure that they are
replaced before the machine is
The following section contains restarted.
maintenance instructions as well as
maintenance schedules for normal
operating conditions.
When the CHIEFTAIN is

Notice operated in extreme climatic
conditions (e.g. below -15°C
or above 33°C) or in very
dusty conditions for a long
period of time, the
maintenance schedules will
change.
Ask your local
POWERSCREEN dealer or
POWERSCREEN Technical
Department for advice.

Chieftain 1800
Issue 01EG
Page 8
PRACTICE SAFE
MAINTENANCE.
Read and understand all A raised part of the machine

service and operation can fall causing serious injuries
procedures before performing or death.
maintenance or operating the
machine. Always fit the safety support
strut provided if any part of
Keep work area clean, dry and the machine, such as a guard
free from obstacles. door, must be raised for any
reason.
Never lubricate, clean, service
or adjust machine while it is Never work under
running. unsupported equipment.
Keep hands, feet and clothing Keep all parts in good

clear of power driven parts condition and properly
and in-running nip points. installed. Fix damage
immediately. Replace worn
Before preforming and broken parts.
maintenance or repairs:
Remove any build up of
(1) Disengage all power and grease, oil or debris.
operate controls to
relieve all pressure. Disconnect battery ground
cable (-) before making
(2) Stop the engine. adjustments on electrical
systems or welding on
(3) Implement lockout machine.
procedure.
(4) Allow the machine to cool.

Chieftain 1800
Issue 01EG
Page 9
8.3 Feeder conveyor
8.3.1 Clean & check the conveyor belt

WARNING
WARNING Do not unfasten or remove any LOCK-OUT MACHINE.
Refer this Section, Safety information
guard while the machine is for Lock-Out procedure.
running or start the machine
while a guard is unfastened or WEAR PERSONAL PROTECTIVE
EQUIPMENT.
removed. Refer this Section, Safety information
for relevant warning.
Procedure
1. Observe all safety warnings.
2. Stop the engine.
3. Open the guard doors, (G.)
4. Clean the conveyor belt using a G

high pressure hose. Ensure that
eyes are protected by wearing
safety glasses. G
G
5. Check the belt for cuts, tears,
rips or any other physical
damage.
6. Close and secure the guard

doors in the correct position.
WARNING If any damage to the belt is

found, do not operate the
machine until it is repaired or
replaced entirely by your local
POWERSCREEN dealer.

Chieftain 1800
Issue 01EG
Page 10
8.3.2 Tensioning the feeder conveyor

belt
DANGER
Procedure NIP POINT HAZARD.
Refer this section, safety information

WARNING
WEAR PERSONAL PROTECTIVE
2. Start the feeder conveyor. EQUIPMENT.
(Refer to Section 6, “Operating Refer this section, safety information
instructions.”)
3. Run the feeder conveyor at

desired speed.
4. Tighten the belt by adjusting

both belt adjusters evenly, 2
turns at a time until slippage
stops.
Do not overtension the belt as

Notice this will damage the drum
bearings.
The main conveyor will only

Notice operate when the screenbox
control valve is engaged.

Chieftain 1800
Issue 01EG
Page 11
8.3.3 Feeder conveyor alignment
DANGER

WARNING
EQUIPMENT.
2. Move up feeder conveyor

lever to start feeder conveyor.
3. Turn control knob of the

variable-speed control valve
COUNTER-CLOCKWISE to
run the feeder conveyor at
maximum speed.

Chieftain 1800
Issue 01EG
Page 12
4. Observe the conveyor through

the viewing apertures and
determine to which side the
conveyor is “tracking off. ”
WARNING Do not unfasten or remove any

guard while the machine is
while a guard is unfastened or
removed.
5. The conveyor is tracking off to

the right side.
Solution
Operate the right side
adjuster - one turn at a time
until the belt tracks correctly.
The conveyor is tracking off

to the left side.
Solution
Operate the left side adjuster
- one turn at a time until the
belt tracks correctly.

Chieftain 1800
Issue 01EG
Page 13
8.4 Main conveyor

WARNING
WARNING Do not unfasten or remove any LOCK-OUT MACHINE.
guard while the machine is for Lock-Out procedure.
while a guard is unfastened or WEAR PERSONAL PROTECTIVE
EQUIPMENT.
removed. Refer this Section, Safety information
Procedure
2. Stop the engine.
4. Clean the conveyor belt using a

safety glasses. G
damage.
6. Close and secure the guard

doors in the correct position.

POWERSCREEN dealer.

Chieftain 1800
Issue 01EG
Page 14
8.4.2 Tensioning the main conveyor

belt
DANGER

WARNING
2. Start the main conveyor. EQUIPMENT.
(Refer to Section 6, “Operating Refer this section, safety information
instructions.”)
3. Run the main conveyor at

desired speed.

both belt adjusters evenly, 2
turns at a time until slippage
stops.

bearings.
The main conveyor will only

Notice operate when the screenbox
control valve is engaged.

Chieftain 1800
Issue 01EG
Page 15
8.4.3 Main conveyor alignment
DANGER
WARNING
EQUIPMENT.
1. Observe all safety warnings. Refer this section, safety information
2. Move up main conveyor lever

to start main conveyor.

the viewing aperatures and
conveyor is „tracking off.“

Chieftain 1800
Issue 01EG
Page 16


removed.

the right side.
Solution

to the left side.
Solution

Chieftain 1800
Issue 01EG
Page 17
8.5 Tail conveyor
WARNING Do not unfasten or remove any DANGER

guard while the machine is NIP POINT HAZARD.
running or start the machine for relevant warning.
removed.
WARNING
Procedure EQUIPMENT.
2. Stop the engine.
G
safety glasses.

damage.

POWERSCREEN dealer.

Chieftain 1800
Issue 01EG
Page 18
8.5.2 Tensioning the tail conveyor belt
DANGER
1. Observe all safety warnings. WARNING

EQUIPMENT.
2. Start the tail conveyor. Refer this section, safety information
(Refer to Section 6,
“Operating instructions.”)

both belt adjusters, 1 off
evenly, 2 turns at a time until
slippage stops.

bearings.

Chieftain 1800
Issue 01EG
Page 19
8.5.3 Tail conveyor alignment
DANGER
NIP POINT HAZARD.
Procedure Refer this section, safety information

EQUIPMENT.
2. Move up tail conveyor lever to

start tail conveyor.

Chieftain 1800
Issue 01EG
Page 20


removed.

the right side.
Solution

to the left side.
Solution

Chieftain 1800
Issue 01EG
Page 21
8.6 Side conveyor

DANGER
guard while the machine is NIP POINT HAZARD.
running or start the machine for relevant warning.
removed.
WARNING
Procedure EQUIPMENT.
2. Stop the engine.

safety glasses.

damage.

POWERSCREEN dealer.

Chieftain 1800
Issue 01EG
Page 22
8.6.2 Tensioning the side conveyor belt
DANGER

Tensioning rods are on the EQUIPMENT.
Notice opposite side, to the side
conveyor, which is being
tightened.
2. Move up side conveyor lever

to start the side conveyors.

both belt adjusters, 1 off
evenly, 2 turns at a time until
slippage stops.

bearings.

Chieftain 1800
Issue 01EG
Page 23
8.6.3 Side conveyor alignment
DANGER

WARNING
EQUIPMENT.
2. Move up side conveyor levers

to start the side conveyors.

Chieftain 1800
Issue 01EG
Page 24
Veiwing aperatures are on the

Notice opposite side, to the side
conveyor which is being
tightened.


removed.

the right side.
Solution
Operate the right side adjuster

to the left side.
Solution

Chieftain 1800
Issue 01EG
Page 25
8.7 Screen unit
8.7.1 Re-tuning screen unit
Notice
Re-tuning should only be DANGER
performed by personnel NIP POINT HAZARD.
trained in accordance with Refer this section, safety information
instructions provided in this
manual or by trained
POWERSCREEN personnel. WARNING
When altering the flywheel WEAR PERSONAL PROTECTIVE
Notice EQUIPMENT.
counter weights, always act on Refer this section, safety information
both sides of the screen shaft. for relevant warning.
FALLING HAZARD.
Procedure for relevant warning.
2. Set up the machine to it‘s

working/operating position.
3. Fit meshes and speed harps

as required.
(Refer Section 8,
“Maintenance,” relevant
paragraph.)
4. Move up side conveyor levers,

to start side conveyors.
This will warm up the hydraulic

oil before starting the screen
and main conveyor, since the
screen is very slow to pick up
speed when the oil is cold.

Chieftain 1800
Issue 01EG
Page 26
5. Move up screen and tail

conveyor lever, to start
screenbox and tail conveyor.
6. Move up main conveyor lever

to start the main conveyor and
vibrating grid.(If fitted)
7. Set the screen speed at 1180

rpm. using a digital tachometer.
8. Let the machine run for 45

minutes to allow the
hydraulics to warm up
properly.
9. Set screen speed at 1140 rpm.

Engine speed should be about
2200 rpm.
WARNING
10. Stop the machine and
LOCK-OUT MACHINE.
implement “Lockout ” Refer this Section, safety information
procedure. for Lock-Out procedure.

EQUIPMENT.

Chieftain 1800
Issue 01EG
Page 27
11. Open the flywheel guards, 1

off Lhs\Rhs, as shown.
12. Add or remove flywheel

counter weights from both
sides as deemed necessary.
13. Close the flywheel guards and

start the machine.
14. Check for vibration in the

subframe.
15. If any vibration is detected,

repeat steps 10 to 14 until
there is no vibration in the
subframe & walkway.
Do not operate machine if

there is any vibration present
in the sub-frame.

Chieftain 1800
Issue 01EG
Page 28
8.7.2 Changing the screen mesh
WARNING Never allow unqualified WARNING

personnel to attempt to FALLING HAZARD.
Refer this Section, safety information
operate, maintain, remove or for relevant warning.
replace any part of the machine.
Never allow anyone to remove WEAR PERSONAL PROTECTIVE
EQUIPMENT.
large or heavy components Refer this section, safety information
without adequate lifting tackle. for relevant warning.
If the machine is free to move (i.e. not

connected to any other machine etc.) follow
the procedure laid out below.
Only lifting equipment capable

of lifting 500 Kg or more may
be used for this operation.
Procedure
2. Lower the tail conveyor

(T) to position shown & Pin in
position
T
3. Retract the main conveyor to
its lowest point.
4. Lower the screen box to its

lowest point & pin in position
WARNING Tail conveyor must not be used

as platform unless :
1.Tail conveyor has been
pinned in position,
2.Screenbox has been pinned in
position and
3.Engine Lockout procedure
has been implemented
Chieftain 1800
Issue 01EG
Page 29
4. Move the screen tension

hydraulic cylinder, from under
the main conveyor support
strut to the appropriate
positions on the screen box
and secure in place using pins.
6. Move up lever, of screen

tension cylinder control valve
(G6,) to extend screen tension
cylinders so that they can be
pinned\bolted, at both ends
(CB.)
7. Move down lever, of screen

tension cylinder control valve
(G6,) so that the tension bar
moves clear of the retaining
pins (A.)
8. Remove the retaining pins (A)

and retract the hydraulic
G6
cylinders by moving the lever
of the control valve(G6,)
down. This will retract the
tension bar from the screen
hooks.
CB
9. Switch off engine and
implement lockout
procedure. Once Lockout
has been implemented Tail
Conveyor may be used as a
platform for changing
meshes.
10. Remove the bolts (CB.)
11. Remove Screen tension bar

Chieftain 1800
Issue 01EG
Page 30
12. Push screen mesh back until it

is free to lift up.
13. Lift up using a prise bar and

slide the old mesh out.
14. Check rubber cushions and

replace if necessary.
15. Clean the screenbox to remove

any material build up of
material.
16. Insert new screen mesh

ensuring the hooked end of the
mesh is in the correct position
around the tension bar.
17. Insert screen tension bar (B)

ensuring it is fitted as shown.
18. Restart engine

Note : Tail Conveyor cannot
be used as platform when
engine is running. Lockout
procedure must be
implemented
19. Insert the safety pin and move

lever up to extend the hydraulic
cylinders and push the tension
bar far enough forward
totension the meshand to allow
retaining pins to be inserted.

Chieftain 1800
Issue 01EG
Page 31
20. Insert retaining pins. C CB

21. Remove the pin or bolt (CB.)
Retract hydraulic cylinders,
remove them from the
screenbox and secure them
back in position on the screen
subframe using the pins
provided.
22. Tighten screen tension bolts

(C.) if required.
23. The centre, of the mesh,

tensions first and the
appropriate tension is reached
when the outside edges of the
mesh are taut.
24. Absolute maximum tension is

obtained when the screen
tension bar is parallel with the
hook on the screen mesh as
shown.
This amount of tension is not
Notice
always required.
25. Check for vibration in the (M)

screen unit and retune if
necessary.
Do not operate machine if
there is any vibration present
in the sub-frame or Walkway.
26. To release side tension mesh

slacken the nuts(N) until the
mesh (M) can be removed (N)
from under the clamps.

Chieftain 1800
Issue 01EG
Page 32
8.8 Power unit
For any maintenance on the power

unit see engine operation manual in
Section 10, “Appendix,” “List of
attached documentation.”

Chieftain 1800
Issue 01EG
Page 33
8.8.1 Fuel system
8.8.1.1 Check fuel level
WARNING
LOCK-OUT MACHINE.
Procedure Refer this Section, safety information
for Lock-Out procedure.

EQUIPMENT.
1. Observe all safety warnings. for relevant warning.
2. Check the level indicator (A.)
3. Fill the tank at the end of each

day, where possible, to reduce
overnight condensation within
the tank.
WARNING Diesel fuel is highly flammable.
Never remove filler cap or

refuel, with the engine
running.
Never add gasoline or any

other fuel mixes to diesel
because of increased fire or
explosion risks.
Do not smoke or carry out A

maintenance on the fuel
system near open flame or
sources of sparks, such as
welding equipment, etc..

Chieftain 1800
Issue 01EG
Page 34
8.8.1.2 Adding fuel
Notice
DO NOT fill the tank to
capacity.
WARNING
LOCK-OUT MACHINE.
Monitor gauge on tank side. for Lock-Out procedure.
Allow room for expansion and WEAR PERSONAL PROTECTIVE

wipe up spilt fuel immediately, EQUIPMENT.
otherwise paintwork will be for relevant warning.
damaged.
Procedure
2. Clean the area around the

filler cap.
3. Remove the filler cap.
4. Fill the tank with diesel.

running.

explosion risks. A
Do not smoke or carry out

Chieftain 1800
Issue 01EG
Page 35
8.8.1.3 Empty the fuel filter water trap
WARNING
Procedure LOCK-OUT MACHINE.

EQUIPMENT.
1. Observe all safety warnings. Refer this section, safety information
2. Unscrew the drain bung at the

bottom of the water trap and
allow the water to drain out.
3. Tighten the drain plug when

pure diesel starts to come out.

running.

explosion risks.


Chieftain 1800
Issue 01EG
Page 36
8.8.1.4 Change the fuel filter
WARNING
1. Observe all safety warnings. WEAR PERSONAL PROTECTIVE

EQUIPMENT.
2. Unscrew the fuel filter. for relevant warning.
3. Replace fuel filter.
Fill up the new fuel filter with

Notice diesel.
This will make the restart of the

machine easier.
4. Tighten new fuel filter.

running.

explosion risks.


Chieftain 1800
Issue 01EG
Page 37
8.8.2 Air cleaner
8.8.2.1 Changing the outer air cleaner

element WARNING
LOCK-OUT MACHINE.
Always obey the air cleaner Refer this Section, safety information for
Lock-Out procedure.
restriction indicator
immediately if the control WEAR PERSONAL PROTECTIVE
EQUIPMENT.
panel light illuminates. Refer this Section, safety information for
(Never attempt to clean and relevant warning.
reuse an element.)
During normal service, the
outer element (C) will re-
quire replacing only when the
restriction indicator is
illuminated.
Procedure
1. Observe safety warnings.
2. Release the three clips (A).
3. Remove cover (B).
4. Carefully remove outer filter

(C).
A B C D E
Do not run the engine with the
dust cover (C) removed as this
will result in dust ingression
and subsequent engine failure.
5. Lift the tabs on the outer edge

and remove inner element (D).

Chieftain 1800
Issue 01EG
Page 38
6. Clean the inside of the air-

cleaner casing using a damp,
lint free cloth, paying particular
attention to the element seals.
7. Replace the existing inner

element (D).
A B C D E
8. Insert outer element (C) into
place.
9. Re-fit cover (B).
10. Fasten the three clips (A).
If the outer element has not

been changed for 500
operating hours, a leak in the
induction system must be
suspected. Check that the air
cleaner casing and hoses to the
engine are not damaged.
Check that all hose
connections are airtight.

Chieftain 1800
Issue 01EG
Page 39
8.8.2.2 Clean the air cleaner
Always obey the Air Cleaner

restriction indicator WARNING
immediately if the control LOCK-OUT MACHINE.
panel light illuminates. Refer this Section, safety information for
Lock-Out procedure.
(Never attempt to clean and
reuse an element.) WEAR PERSONAL PROTECTIVE
EQUIPMENT.
Refer this Section, safety information for
relevant warning.
Procedure
1. Observe safety warnings..
2. Release the three clips (A).

(C).
5. Wipe the bowl clean. Remove

oil or grease by washing in hot
water with a mild detergent.
6. Refit the outer filter (C).
7. Refit cover (B).

A B C D E


Chieftain 1800
Issue 01EG
Page 40
8.8.2.3 Check both air-cleaner elements
Procedure
WARNING
LOCK-OUT MACHINE.
Lock-Out procedure.
1. Observe safety warnings..
EQUIPMENT.
2. Release the three clips (A). Refer this Section, safety information for
relevant warning.

(C) and inner filter (D).
5. Discard the elements if they are

distorted or the bonded
gaskets are loose.
6. Hold each element up to the

light to check for damage to
the paper.
The elements should be
discarded if pin pricks of light
can be seen or if there are
areas of paper that appear thin.
7. Refit new or existing elements
as required.
A B C D E


Chieftain 1800
Issue 01EG
Page 41
8.8.2.4 Change inner air-cleaner element
Procedure
WARNING
LOCK-OUT MACHINE.
1. Implement lockout procedure Refer this Section, safety information for
Lock-Out procedure.
2. Release the three clips (A). WEAR PERSONAL PROTECTIVE

EQUIPMENT.
3. Remove cover (B). relevant warning.

(C).

5. Remove inner element (D).
6. Clean the inside of the air-

cleaner casing using a damp,
lint free cloth, paying particular
attention to the element seals.
8. Replace the existing inner

element (D) and fit a new outer
element (C).
A B C D E
9. Re-fit cover (B).

Chieftain 1800
Issue 01EG
Page 42
8.8.3 Electrical safety instructions
WARNING Switch off the machine WARNING The electrical equipment of

immediately if malfunctions the machine is to be inspected
occur in the electrical system. and checked at regular
intervals. Defects such as
Before beginning work on any loose connections or scorched
of the machine‘s electrical or otherwise damaged
components, any power components must be rectified
supplied to the machine immediately.
(whether the battery or a
power line) must be cut-off
by disconnecting or WARNING Work on the electrical system
de-energizing. and equipment of the machine
must be carried out by a
Before starting any work, skilled electrician or by
check the machine and the instructed persons under the
electrical parts to be worked supervision and guidance of a
on for the presence of power. skilled electrician and in
Ground or short-circuit the accordance with electrical
parts to be worked on to engineering rules and
prevent the possibility of an regulations.
electrocution hazard.
Insulate any live parts which

Wiring Diagram see Section
cannot be de-energized to Notice
10, “Appendix.”
prevent the possibility of an
electrocution hazard.
Always use insulated tools

when working on the electrical
systems.

Chieftain 1800
Issue 01EG
Page 43
8.8.3.1 Check Battery
WARNING Always disconnect battery

leads before carrying out any
maintenance to the electrical
WARNING
LOCK-OUT MACHINE.
system. Refer this Section, safety information
The battery contains sulphuric for Lock-Out procedure.
acid, electrolyte which can
cause severe burns and WEAR PERSONAL PROTECTIVE
EQUIPMENT.
produce explosive gasses. Refer this section, safety information
Avoid contact with the skin, for relevant warning.
eyes or clothing.
Procedure
2. Ensure that all electrical

connections are clean and
tight and coat the terminals
with petroleum jelly to
protect them from corrosion.
3. Remove the battery filler

plugs and check that the
electrolyte level is between 6
and 9 mm (0.25 - 0.37 ins)
above the tops of the B
separators.
4. If necessary, fill up with distilled

water.
In cold weather, distilled water
Notice should only be added
immediately before starting
the engine, to prevent it
freezing.
5. Where batteries have trough

fillers, add distilled water to
the filling trough until the
trough just begins to fill with
water.

Chieftain 1800
Issue 01EG
Page 44
8.8.3.2 Battery removal
WARNING

EQUIPMENT.
2. Ensure all electrical circuits for relevant warning.
are switched off.
3. Disconnect the ground (-)

lead from the battery (B.)
4. Disconnect the positive (+)

lead from the battery.
5. Loosen bolts from the battery

retaining frame.
6. Remove the battery retaining

frame.
7. Lift the battery (B,) from the

machine. B
WARNING Always disconnect battery

leads before carrying out any
maintenance to the electrical
system.
The battery contains sulphuric
acid, electrolyte which can
cause severe burns and
produce explosive gasses.
Avoid contact with the skin,
eyes or clothing.

Chieftain 1800
Issue 01EG
Page 45
8.8.3.3 Battery installing
Procedure
WARNING
LOCK-OUT MACHINE.

EQUIPMENT.
2. Ensure all electrical circuits for relevant warning.
are switched off.
3. Lift the battery (B,) onto the

machine.
4. Fit the battery retaining

frame.
5. Tighten bolts on the battery

retaining frame.
6. Connect the positive (+) lead.
7. Connect the ground (-) lead.
When installing the battery the B

Notice positive (+) lead must be
connected first.
These machines are wired

Notice
negative ground. Always
observe correct polarity.

Chieftain 1800
Issue 01EG
Page 46
8.8.4 Radio remote control

(for tipping grid.)
8.8.4.1 Replacing the battery

WARNING
LOCK-OUT MACHINE.

EQUIPMENT.
2. Remove the two screws, from for relevant warning.
the back, of the radio
transmitter (RT.)
3. Pull the two covers apart.

RT
The key will detach from the
Notice
unit also.
4. Carefully remove the printed

circuit board (CB).
5. Carefully remove the battery

(B), by pulling it from it‘s
holder.
6. Carefully insert the battery.

(Refer Section 1, “Technical B
information.“ Ensure battery is
the correct way round.
The polarity “+ “ and “-“ are
Notice
shown on the inside of the
cover. CB
7. Insert the circuit board back
into place. The LED slots into
a guide.
8. Attach the key back into it‘s

correct place.
9. Replace the remaining cover

and screw both back together.

Chieftain 1800
Issue 01EG
Page 47
WARNING
LOCK-OUT MACHINE.
8.8.4.2 Reprogramming the radio remote WEAR PERSONAL PROTECTIVE

EQUIPMENT.
tipping grid. Refer this section, safety information
Procedure SP
2. Open the control panel (SP.)
3. Unscrew the panel of the black

box (BB.) BB
4. Carefully remove the back of

the black box (BB), to expose
the circuit board (CB.)
CB
5. Locate the programming switch

(PW.)
PW

Chieftain 1800
Issue 01EG
Page 48
6. Hold down the programming

switch (PW), for the steps 7-9.
7. Depress the radio transmitter

(RT) once, the LED on the
circuit board will flash.
8. Wait for LED to stop flashing.
9. Depress the transmitter again,

the LED will turn off.
RT LED PW
10. Release the programming
switch (PW.)
11. Carefully reinsert the circuit

board and replace the screws.
12. The transmitter is now ready

for operation.
To completely erase the

Notice transmitters, press
programming switch (PW), five
times in succession.
The LED will remain on for
approximately 5 seconds
while the transmittor(s) are
being erased.

Chieftain 1800
Issue 01EG
Page 49
8.9 Chassis
WARNING
Check that all bolts and pins are in LOCK-OUT MACHINE.
place and secure. Refer this Section, safety information for
Lock-Out procedure.
Check that all guards are fully WEAR PERSONAL PROTECTIVE

EQUIPMENT.
secured in the closed position. Refer this section, safety information
EXPLOSIVE SEPERATION OF TYRE

Refer this Section for relevant warning.
8.9.1 Wheels
Check wheel nuts before every
journey.
Check wheel nuts every 150 miles.
After a wheel change, nuts should be

checked several times a day until they
maintain their correct setting.
(For wheel nut tightening torques,

refer to this Section, “adjustment
data.”)

Chieftain 1800
Issue 01EG
Page 50
8.9.2 Tyres
Check tyres for damage and deterioration

before every journey. WARNING
Check tyre pressures before every journey. LOCK-OUT MACHINE.
The tyre pressures must be checked when the Refer this Section, safety information
tyres are cold.
EQUIPMENT.
(For Tyre pressures, refer to this Section Refer this section, safety information
“pressures.”) for relevant warning.
EXPLOSIVE SEPERATION OF TYRE

WARNING Explosive separation of a tyre Refer this Section for relevant warning.
and rim parts can cause
serious injury or death.
Check wheels for low pressure,

cuts, bubbles, damaged rims or
missing lug bolts and nuts.
Always maintain the correct

tyre pressure. Do not inflate
the tyres above the
recommended pressure (See
this Section, “Pressures. “)
When inflating tyres, use a
clip-on chuck and extension
hose long enough to allow you
to stand to one side and not in
front or over the tyre
assembly. Use a safety cage if
available.
Do not attempt to mount a tyre

unless you have the proper
equipment and experience to
perform the job.
Never weld or heat a wheel

and tyre assembly. The heat
can cause an increase in tyre
pressure resulting in a tyre
explosion. Welding can also
structurally weaken or deform
the wheel.

Chieftain 1800
Issue 01EG
Page 51
8.9.3 Tracks
Check that the tracks are tensioned at all WARNING

times. To tension the tracks follow the LOCK-OUT MACHINE.
following steps. for Lock-Out procedure.
8.8.3.1 Tensioning the tracks WEAR PERSONAL PROTECTIVE

EQUIPMENT.
Procedure
1. Observe all safety warnings. B
2. Stop the engine.
3. Remove cover (B.)
4. Place a 90o bend onto the end

of a grease pipe.
5. Insert grease pipe onto the

grease nipple (C,) situated
behind the cover (B.) C
6. By pumping grease via this

grease nipple, a ram is being
actuated and extends the
tracks until taut.

Chieftain 1800
Issue 01EG
Page 52
7. Place a straight edge (SE,) long

enough to reach from one end
of the tracks to the other, on
SE
top of the tracks.
8. Between the centre of the track

and the edge of the track (P),
measure the track slack.
Adjustment should be between P
40-55mm.
Notice Maximum amount of track

slack is from bottom of straight
edge to highest point of track.
B
9. Replace the cover (B.)
Notice Tracks tensioned correctly at

all times will increase the life
of the tracks.

Chieftain 1800
Issue 01EG
Page 53
8.9.3.2 Releasing tension on the tracks
Procedure
DANGER
FLUID INJECTION HAZARD
WARNING
2. Remove cover (B.) LOCK-OUT MACHINE.
Refer this Section, Safety information,
for relevant Lock-Out procedure.
WARNING Grease exiting the relief valve WEAR PERSONAL PROTECTIVE

EQUIPMENT.
is under high pressure. Grease Refer this Section, safety information
can penatrate the skin. Ensure for relevant warning.
correct personal protective
equipment is worn.
B
3. To release tension unscrew the
grease nipple (C,) slowly until
grease flows out.
Notice Ensure a suitable container is

available to collect rejected
grease.
4. When the tracks are at the

required position, tighten the
grease nipple (C.)
5. Replace cover (B.)

Chieftain 1800
Issue 01EG
Page 54
8.9.3.3 Cleaning the tracks WARNING

LOCK-OUT MACHINE.
Refer this Section, Safety information,
1. Observe all safety warnings. for relevant Lock-Out procedure.

EQUIPMENT.
2. On a daily basis the tracks for relevant warning.
should be hosed down in the
position shown (P), to dislodge
any build up of material on the
tracks.
P

Chieftain 1800
Issue 01EG
Page 55
8.10 Hydraulic system
The air vents in the cap must

Notice
be kept open to allow the DANGER
hydraulic system to “breathe.” FLUID INJECTION HAZARD.
Always use the correct grade
of oil, otherwise overheating
will occur. (Refer this Section, WARNING
“lubricants and fluids.”) LOCK-OUT MACHINE.
Notice If the hydraulic system

requires filling up on a regular EQUIPMENT.
basis, all hydraulic parts and Refer this section, safety information
hoses should be inspected for
leaks. Any repairs should be
made prior to continued
operation of the machine.
ALWAYS practice extreme

Notice
cleanliness when servicing.
A Hydraulic Oil Level Indicator

F C
C Filler Cap
D Drain Plug
E Suction Filters
F Return Line Filter
E D A

Chieftain 1800
Issue 01EG
Page 56
8.10.1 Hydraulic oil
8.10.1.1 Check hydraulic oil level
DANGER
FLUID INJECTION HAZARD.

WARNING
LOCK-OUT MACHINE.
forLock-Out procedure.
2. Machine must be on level
ground. EQUIPMENT.
3. Always have the hydraulic

oil at normal operating
temperature.
4. Always have all cylinders

retracted (where possible).
5. Check the level indicator (A.)

The oil level must be
between the red and black
marks on the gauge.

Chieftain 1800
Issue 01EG
Page 57
8.10.1.2 Adding hydraulic fluid
Procedure
DANGER
FLUID INJECTION HAZARD.
2. Machine must be on level

ground.
WARNING
LOCK-OUT MACHINE.
3. Raise the main conveyor belt for Lock-Out procedure.
to its full height and pin
securely. (Refer to Section 5, EQUIPMENT.
“ Set up.” ) Refer this section, safety information

retracted (where possible). F C
5. Implement lock-out
procedure.
6. Clean the area around the

filler cap (C.)
7. Open the filler cap (C.)
8. Fill the tank to midway

between red and black marks
on the level indicator.
(Correct grade of hydraulic E D A
oil see this Section,
“lubricants and fluids.”)
Never overfill the hydraulic

Notice tank as this will cause leakage
from the filler cap.

Chieftain 1800
Issue 01EG
Page 58
8.10.1.3 Change hydraulic oil
DANGER
Procedure FLUID INJECTION HAZARD.
2. Always have the hydraulic oil

at normal operating
WARNING
LOCK-OUT MACHINE.
temperature. Refer this Section, safety information
retracted (where possible.) EQUIPMENT.
ALWAYS practice extreme for relevant warning.
Notice
cleanliness when servicing.
F C
4. Drain the tank by removing the
drain plug (D.)
Before removing the drain plug
Notice
(D.)
a) Release any pressure in the

hydraulic tank by slowly
unscrewing the filler cap (C.)
b) Ensure a suitable container

is placed on the ground to
catch the full capacity of oil in
the tank.
E D A
c) Remember to stand on one
side to avoid oil which will spill
from the drain hole.
5. Remove the cover plate under

the filler cap (C.)
Discard the gasket.

Chieftain 1800
Issue 01EG
Page 59
6. Remove the suction filters

(E) by unscrewing them from
the suction pipes.
7. Flush out the tank with

clean hydraulic oil taking
extreme care to remove all
dirt and foreign matter.
8. Fit new suction filters (E) to

the suction pipes.
Change the suction elements
Notice
when an oil change is being
carried out.
9. Re-fit cover plate to the tank
using a new gasket and refit
drain plug (D.)
F C
10. Change the return line filter
element (refer this Section.)
11. Refill the tank with clean

hydraulic oil to midway
between the red and black
marks on level indicator.
(Correct grade of hydraulic
oil see this Section,
“lubricants and fluids.”)
12. Run the engine to circulate the

oil. Operate the hydraulic
E D A
controls to purge any air from
the system.
13. Stop the engine and fill up the

system as required.

Chieftain 1800
Issue 01EG
Page 60
8.10.2 Return line filter
8.10.2.1 Check return line filter
DANGER
2. Always have the engine

WARNING
LOCK-OUT MACHINE.
running at maximum speed. Refer this Section, safety information
3. Always have all hydraulic
equipment working. EQUIPMENT.
4. Always have the hydraulic
oil at normal operating
temperature.
C D
5. Check the return line filter
blockage indicator (A.)
6. Change the filter element

immediately when the green
sector of the blockage
indicator goes to red.
Notice Red indicates no filtration.
Always change the filter

element immediately when the
indicator shows red.
B E A

Chieftain 1800
Issue 01EG
Page 61
8.10.2.2 Change return line filter
DANGER
2. Release any pressure in the

WARNING
LOCK-OUT MACHINE.
hydraulic tanks by slowly Refer this Section, safety information
unscrewing the filler cap. for Lock-Out procedure.

3. Clean the outside of the filter EQUIPMENT.
housing (C.) Refer this section, safety information
4. Remove the filter by
unscrewing the retaining bolts
(D.)
C D
5. Lift out the old element (B) and
discard it safely.
6. Wash out the filter cap and dry

with an air hose.
DO NOT USE A RAG.
7. Re-fit new filter ensuring seal

ring (E) is in good condition
and correctly positioned.
8. Tighten cap securely.
B E A

Chieftain 1800
Issue 01EG
Page 62
8.11 Maintenance schedules
8.11.1.1 Daily (10 hour) maintenance schedule
Construction unit/ object Job Remarks Sign
VIEW CONTROL
Guards check/ replace
Pipelines check/ replace
Valves check/ replace
Bolts and pins check/ fasten/
replace
ENGINE See engine operation manual

Coolant level check/ top up
Engine oil level check/ top up
Hydraulic oil level check/ top up
Fuel tank level check/ top up
MOVING PARTS
Material build up remove
Moving free check/ ensure
SCREEN UNIT
Material build up remove
Screen meshes, wear check/ replace
Screen meshes, tension check/ tune
Rubber cushions check/ replace

Chieftain 1800
Issue 01EG
Page 63
8.11.1.2 Daily (10 hour) maintenance schedule (machine stopped)
Construction unit/ Job Remarks Sign

object
POWER UNIT
Return line filter check/ replace
BELTS
Alignment check/ align
Tension check/tension
SCREEN UNIT
Operation check
Vibration check/ tune
Screen shaft speed check/adjust

Chieftain 1800
Issue 01EG
Page 64
8.11.2 Weekly (50 hour) maintenance schedule (machine stopped)

object
FIRST
Carry out daily (10 hour)
maintenance schedule
FEED HOPPER
Skirting rubbers check/ adjust/
replace
Belt cleaners check/ adjust
MAIN CONVEYOR
Belt cleaners check/ adjust/
replace
SIDE CONVEYORS
Belt cleaners check/adjust/
replace
TAIL CONVEYOR
Belt cleaner check/adjust/
replace
SCREEN UNIT
Inner bearings grease
Outer bearings grease
POWER UNIT See engine operation manual, section 10

After first 50 hours carry out full
service on engine
Engine air filter pre-cleaner clean out
Battery electrolyte level check/ top up

Chieftain 1800
Issue 01EG
Page 65
8.11.3 100 hour maintenance schedule (machine stopped)

object
FIRST
Carry out weekly (50 hour)
FEEDER CONVEYOR
Tail drum bearings grease
Drive drum bearings grease
MAIN CONVEYOR
SIDE CONVEYORS
TAIL CONVEYOR

Chieftain 1800
Issue 01EG
Page 66

object
FIRST
Carry out 100 hour maintenance
schedule
POWER UNIT See engine operation manual
Air cleaner elements check/ replace

Water trap fuel system empty

Chieftain 1800
Issue 01EG
Page 67

object
FIRST
schedule
schedule
Engine oil change

Engine oil filter change
Fuel filter change
Air cleaner inner element change
V-belt tolerance check/ adjust
Engine speed check/ adjust
Hydraulic return line filter change

Chieftain 1800
Issue 01EG
Page 68

object
FIRST
schedule
schedule
schedule

Hydraulic oil change

Chieftain 1800
Issue 01EG
Page 69

object
FIRST
schedule
schedule
schedule
schedule

Engine coolant change
Valve clearance check
Fuel injectors check
Alternator and starter motor check

Chieftain 1800
Issue 01EG
Page 70
8.12 Lubricants and Fluids
Component International Spec Sample
Engine API CD CF Shell Fortisol 15W/40

CCMC D4 Shell Rimula X 15W/40
Hydraulics - up to 30°C ISO VG 46 Shell Tellus 46

Hydraulics - above 30°C ISO VG 100 Shell Tellus 100
Anti-Freeze BS6580 Shell Safe Anti-Freeze

(Ethylene Glycol Based)
ASTM D3306-74 Shell Save Premium Anti
Freeze
General Grease Shell Alvania EP2
Grease for Screen Bearings Shell Retinax EP2
Gearbox (Bonfiglioli TA series) Shell Tivella SB synthetic gear

oil
Always use lubricants and fluids that meet the above international
Notice
specifications.
The Shell grades are for reference only.

Chieftain 1800
Issue 01EG
Page 71
8.13 Capacities - Fluid
DEUTZ BF4M1012C
Engine coolant 10.0ltr
Engine oil including filter 10.0ltr
Hydraulic tank 564ltr (124 gal)
Fuel tank 345ltr (76 gal)
8.14 Adjustment Data
Engine speed 2200rpm
Screen shaft speed 1140rpm ±5rpm
8.15 Pressures
Hydraulic system 210bar (3000psi)
Hydraulic hoses Pressure rating refer to section 1, “Technical

Information.“

Chieftain 1800
Issue 01EG
Page 72
8.16 Greasing schedule (Lhs and Rhs)
AREA DESCRIPTION FREQUENCY GREASE GUN STROKES
1. Feeder Conveyor Tail Drum Bearings Lh/Rh 100 HRS 2

2. Feeder Conveyor Drive Drum Bearings Lh/Rh 100 HRS 2
3. Main Conveyor Tail Drum Bearing Lh/Rh 100 HRS 2
4. Main Conveyor Drive Drum Bearing Lh/Rh 100 HRS 2
5. Tail Conveyor Tail Drum Bearings Lh/Rh 100 HRS 2
6. Tail Conveyor Drive Drum Bearings Lh/Rh 100 HRS 2
7. Screen Outer Bearings Lh/Rh 50 HRS 10
8. Screen Inner Bearings Lh/Rh 50 HRS 10
9. Lh Side Conveyor Tail Drum Bearings (Lh/Rh) 100 HRS 2
10. Lh Side Conveyor Drive Drum Bearings (Lh/Rh) 100 HRS 2
11. Rh Side Conveyor Tail Drum Bearings (Lh/Rh) 100 HRS 2
12. Rh Side Conveyor Drive Drum Bearings (Lh/Rh) 100 HRS 2
7,8
11,12
5,6
3,4
9,10
1,2

Manual de Mantención 08

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual de Mantención 08

Uploaded by

Copyright:

Available Formats

Chieftain 1800

Table of contents Page

8.1 Safety Information............................................................................... 4

8.2 General information ............................................................................ 7

8.3 Feed conveyor

8.4 Main conveyor

8.5 Tail conveyor

8.6 Side conveyor

8.7 Screen unit

Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

Table of contents Page

8.8.2 Air cleaner

8.8.3 Electrical safety instructions(wiring diagrams, Sect 10, Appendix) .......... 42

8.8.4 Radio remote control (for tipping grid) .................................................. 46

8.10 Hydraulic system ............................................................................... 55

8.10.2 Return line filter

Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

Table of contents Page

8.11 Maintenance schedules

8.12 Lubricants and fluids ......................................................................... 70

8.13 Capacities - Fluid ............................................................................... 71

8.14 Adjustment Data ................................................................................ 71

8.15 Pressures ........................................................................................... 71

8.16 Greasing schedule ............................................................................. 72

Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

8.1 Safety information

In-running nip points can cause

Do not reach into an

Your arm could be pulled in and

Switch off and lockout machine

Hydraulic fluid under pressure

Always relieve pressure from

Always use a piece of

If fluid is injected under the

Get medical help immediately.

Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

WARNING When carrying out maintenance

2. Implement “Lockout Procedure.”

3. Never work alone.

Falling from and/or onto a

Do not climb on the machine.

Always use the walkways/

Always use a EN/ANSI

Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

WARNING Loose or baggy clothing can

Always wear correctly fitting

Protective clothing includes

Explosive separation of a tyre

Always maintain the correct

When inflating tyres, use a

Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

8.2 General information

When performing maintenance, The machine has been designed to

When the CHIEFTAIN is

Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

Read and understand all A raised part of the machine

Keep hands, feet and clothing Keep all parts in good

(4) Allow the machine to cool.

Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

8.3 Feeder conveyor

8.3.1 Clean & check the conveyor belt

1. Observe all safety warnings.

2. Stop the engine.

3. Open the guard doors, (G.)