NSFORMER ai eee Partner POWER TRANSFORMABOUT US TENTANG KAMI PT. BAMBANG DJAJA is 2 National Transformer Manufacturer company in Indonesia, established since 1985 in Surabaya, started by design and manufacture of oil immersed distribution transformers using B&D trademark, serving domestic and international market. CONTINUOUS dso ENE bs ay Long experience in transformers design and manufacture has enabled us to produce high quality products, Fueled by high commitment for continuous improvement and innovation, PT. Bambang Djaja manufactures a lot of product variants such as: Oil Immersed Distribution Transformers, Cast Resin Distribution Transformers. | (dry type), Power Transformers up to 275 KV, | Instrument Transformers (CT & PT), Overhead Solutions (Isolator, Lightning Arrester, Fuse Cut Out) and also Service Centre. z= CUSTOMER Cea e We understand that each customer hés different fequirement that need specific solution. So instead of giving one size fits all products, we take the time ‘to sit with our clients together and giving our best solution to meet te spectc needs. GROWING TOGETHER ‘Customer is our grea Foeus. We Blouse the best product and solution for our customers, so they can be the best in their field, B&D Transformer can be designed according to IEC 60076 Standard; ANSI C57 / NEMA Standard, SPLN T3 (for. Power Transformer in Indonesia) and also certified by PT PLN (Persero) Puslitbang (LMK Certificate). PT BAMBANG DJAJA merupakan perusahaan Nasional pembuat transformator di Indonesia yang berdiri sejak tahun 1985 di Surabaya, dimulai dengan desain dan Pembuatan transformator distribusi jenis cil immersed dengan merek dagang B&D untuk memenuhi. permintean pasar dalam neg ‘Perislanan’ panjang a bidang-idetain|“dan, produksi transformator menjadiken kam}-mampur—menghasilkan \produk-produk berkualitas tinggi, Dengan Komitmen yang “4 tinggi’ untuk terus- mengembangkan— iri dan ae /ménjedikan-PT Bambang Djaja memiliki banyak lamproduk hingga saat ni, yaitu: Transformator Distribusi — type Oll, Transformator Distribusi Dry Cast Resin (dry type): | Tran sformator Tenaga sid 275 KV, Instrument Transformator CT) & PT; Se aatSprition (isolator, Lightning Arrester, “Fuse Cut Out), serta Service Center, Bie CLA NG od cidonen reetid soldsi yang berbeda, Jadi, kami tidak memberikan satu solusi yang dapat di aplikasikan pada setiap produk, namun kami berdiskus) dengan pelanggan untuk memahami dan memberikan solusi yang tepat untuk kebutunan mereka. Pelanggen PHAARITPAS tage Karwl. Gafni menvediokan produk dan solusi yang terbaik untuk pelanggan kami, agar mereka dapat menjadi yang. terbaik di bidangnya. Transforrmator B&D di desain berdasarkan standard IEC 60075; ANSI C57 / NEMA; serta SPLN T3 (untuk Power ‘Transformator di Indonesia), dan telah memiliki Sertfikat Uji yang dikeluarkan oleh PT PLN (Persero) Puslitbang (sertifikat LM).DAFTAR ISI 03 B&D POWER TRANSFORMER Tange uen) er) MATERIAL EEL (e}-3 B&D FACILITIES OLN LT) a) B&D SERVICES eae) als) PRODUCT STANDARD & CERTIFICATION aly CONTENTS POWER TRANSFORMER B&D | SNP ee Ris sta Cena rei PROJECT REFERENCES i agata\ yah 4POWER TRANSFORMER B&D | B&D POWER TRANSFORMER B&D POWER TRANSFORMATOR Basic requirement for 2 power transformer is to have 2 high efficiency and reliability, a5 this Is 9 significant investment over along period of time. Each transformer is uniquely designed according to customer requirement and type of application (le: voltege, power rating, efficiency, networt, generator etc), to specific standard (ie: IEC, ANSI J NEMA, SPLN 3), to specific locations lie: ambient temperature, pollution evel, altitute, ete) PT Bambang Ojaja manufactures power tarsformer following the specitication require by customer accorcing to the application and standard, up to 275 KV and capacity ‘upto 200MvA (ur Power Transformer product variants are 1 Medium Power Transformer 2 Step up Power Transformer 2 Auto Transformer 2 Booster Transformer 2 Mobile Transformer 2 Reactors In order to provide a good quality andreliable Power ‘Transformers products, we depend on safe design criteria, high quality materials. proven production methodology supported by latest autometed equipments, skiled and experienced personnel, accurate and complete test facility and also manufacture wth the 1 T1 oc. 4 _f Ws, th Permintaan mendasar akan produk transformator tenoga ‘adoloh memilki efficiency yang tings! don quality yang dopat diondalkon dkorenokan untuk investesi jangka panjone. Setiop transfermer memilii design yang unie yong disesuaitan dengan permintoan pelonggan sesual dengan aplitasi yang ada (mis: tegangan, power rating, ‘efficiency, untuk networl, penmbangkit, dl), stordord (mis: IEG, ANSI / NEMA, SPLN T3} serta fokus’ tertentu (mis: shu sekitor,polusi, ketinggian oreo, situosi area, dl). PT Bombany Ojaja dopat memprodutst wonsformotor tenaga sesuai dengan spesifikssi yang ditehendaki oleh pelaragan sesuei dengan oplikasi don stondord yong ‘dibutuhkan sampar dengan 275 KY don kapasitas sompo! dengan 200 MVA. Varian produk Power Transformer kam odatah + 1 Medium Power Transformer 2 Step up Power Tronsformer 2 Auto Transformer 4 Booster Transformer 1 Mobile Tronsformer , Reactors un eration rod Paver Tra ton banat Wlifoning poco Sse penopunoan i! bervees th prods yong tn et dei nein precokly comp tv Sioeqotmeidgerttor sta = CeeB&D POWER TRANSFORMER FC mareriat Silicon steel, at material for core ie the basic element for a transformer. BRD adopts stacking system with step lap joint method to organize silicon steel in core assembly. Step lap joint isthe way to go te organize silicon steel to form a core with low losses & noise. Bottom side of 2 core will be clemped with yoke clamp, to strengthen the core construction step fap joint untuk p re, Metode Step top Joint dengan menogunokon besi mperkuat korstrukWINdINGS mareniat Windings, a the part that is subjected to high electrical current flow. windings are expected to have high mechanical stength. This strength is achieved by choice in winding method, kind of material used, and winding equipment used. Dise and cylindrical type winding with isolated rectangular copper wires will have a high mechanical strength, and can sustain for a long period of operation time. Disc type winding 's positioned in the high voltage side, and is divided by radial and axial cooling channels. Multi layer type wincing is positioned in the low voltage side, and consist of concentrically superimposed cylindrical winding ard separated by axial oil duct, Aftor winding, the coils 2r@ pressed and driod under constant pressure, measured and geometrically ajusted if required. POWER TRANSFORMER B&D | Belitan edolah bagion yang akan dialiri oleh arus fstrik yong bbesar, don belton dinaropkan juga mem kekuaten mekonie yang tinggi, dimano kekuaton mekanik tersebut akan dopetian dari metoda penggulungan, jenis material yong diperqurakan don mesin guluna yong dipergunakan. tenis belitan isk dan cylind:ical dengan merggunakan penghantar tembaga jenis rectanguler yong berisolasi akon memberikan has beitan yang memiliti kekuaton mekonik yong tingoi dan mampu beroperast untuk jangha wakty yong fama. Belitan {Jenis disk okan ditempatkan pods posisi tgangan tinggi yang ipsarkan oleh axial channel. Belton jenis multi lever itempatkan pade tegangan rendah, terdiri dar belitan jen's concentically superimposed cylindrical yang dipisahlan oleh xiel oil duet Setelah proses penggulungan, belitan okon di press, dan ikeringkon dengan mengguncken tekonen yang Konstan, Gukur dan a odjust opabla dipeslukan untuk mendapatkan ‘ukuran yarg tepat. Insulation sarees Allinsluation materials (oress board, kraft paper, impregnated paper, thermally upgraced paper) ha: the best quality, and supplied by world class insulation manufacturer such a: Weidman, Pucaro, Munksjo, krempel. B&D as standard use cate A inaulation clas, but ean folow other claze if requires, Semue bahan insulation material (press board, kaft paper, limpregnated caper thermally upgraded paper) adalah ‘memitki huolites terbok yang di supply oleh pembuat Insulation kelas dunia seperti : Weidman, Pucoro, Munksio, Krempel. Standard materia insulation yang kam’ pergunakan adalah Class A Kami dapat memenuni standard yang Jain ‘pabila ada permintaan dari customer.6 | B&D POWER TRANSFORMER Tanks waren. Our tank is designed with 2 special software which could Provide optimum size and support needed. The objective is 10 produce tark with optimum size dan weight for ease of transport and ite installation, Tank is designed to withstand load and vaccum condition, and is manufactured from high ‘quality steel materia Accessories available for tank includes: lifting lug, jacking pad, ladder, etc. Tank cover can be designed with fully welded or bolted tyee. In order to guarantee the quality, tank will be tested for leakage and, pressure Tonks kami di design dengan menggunakan softwore yarg husus yong dapat memberikon ukuran optimum don ebutuhon support yong diperlukan. Tujvannya adalah untuk ‘membuat tank memiliti ukuran yarg optimal don beret eringan mungkin agar memudabkan dolam transports, 4erta instolesi oi lapangan. Tonk di design untuk dopat ‘menohon beban don kondisi vaccum serta diouat dari meta! yang berkuaitas tinggi Aksesor's tambanan tank jugo tersedia seperti: lifting 1ug, Jacking ped, tango, etc. Untuk penutup tank depot di desion dengan merggunalon finishing las, o1av dengan ‘menggunokon baut. Guno merjamin kuolitas, tank mengalor serongkaion proses test seperti: test kebocoran, test tekanan Tap Changer suru ‘There are two kind of type of Tap Changer for transformers: Off Load Tap Changer (OCTC) & On Load Tap Changer (OtTC) Meanwhile, based on arc quenching methodology, OLTC ‘consists of oll type & vacuum type. A transformer using OLTC, «can be equipped with AVR (Automatic Voltage Regulater) unit for automatic operetion, neverthelles the transformer sil can be operated manually, B&D capable to produce a transformer using elther Off Load / On Loaé Tap Changer using worldwide class productTerdopet dua mecom pilihon penggunaen tap chenger pode setuoh transformator yoitu, Off Load Tap Changer (OCTC) & On Load Tap Changer (OLTC), Sedenakon OLTC terciri dari dua macam tipe berdaserkon metoda pemadaman busur opi, yoita oll type & vacuum type. Transformator dengan OLIC dopat dilengkopi dengan unit AYR (Automatic Voltage Regulator) untuk dapat beroperasi secara etomats, serte memungkirkon untuk operasi perutahan tap changer secara manual. B&D mampu memproduks! transformeter dengan Off Load / ‘On Load Tap Changer dengan menggunckan produk Kelas dunia, Bushing & Accessories waren HV bushing is one of critical part of power transformer and we need to pay attention for the material, There are 2 types of KV bushing for power transformer: Oil impragnated Paper (OI) and fesin impregnated Peper (RIP) Bushing, ceremic type or polymer type. 8&D can provide customer need forall type of bushing with worldwide class product Accessories, protection and metering need high accuracy 10 ‘ensure the protection and metering. 8&0 Transformer utilize worldwide class product, au:hing HV merupokon salah satu _perlengkopon twansformacor tenage yong Tank design & analysis, etc SRC T SURGE Bi URSA as ilusteation of transformer condition before i is even manufactured Controlled Working Environment ‘acu Cleartiness and low humidity are important factors to support g00d transformer manufacturing process. Our factory Is HVAC controlled for temperature, humidity, and pressure, The goal isto achiove low relative humidity and floating dust particle inside manufacturing hallPOWER TRANSFORMER B&D | 9 Winding Machine FACILITY10 | B&D POWER TRANSFORMER Isostatic Pressing Machine sscuv Isostatic pressing machine will be used for coi siing before core coll ssembiy, to get a call with correct dimension from the beginning. It importent not to continually adjust the coil In later stage, as t will versely affectits insulation integn Isostotic pressing mecting dipergunokon untuk coll sizing recess sebelum dilokukan core coll ossemby, Hal ini dilekuken ntuk mendopatken coil dengan ukuran yarg pre sejok owal, Adolan penting untuk tidak melokukon adjustment vkuran coll secara’ erlang yang memungkinkon ‘menimbulkon kerusakan pode bahae insulation Coil Assembly Platform cur After siting process, coll will be ossembled in coil assembly Platform tools, to combine HY, LY and FR coil Into one drum before core col assembly process. Seteloh melalui proses sizing, coil akan oi ossembly pada coll ‘assembly plotform untue menggabungkan coll HV, LY dan FR ‘menjadi satu bagian sebelum dilatuan core coil assemblyPOWER TRANSFORMER B&D | 11 Vapor Phase Deposition Drying & Desert ROOM scan | ics ;. i RS ly | a [ , = at Fo12 | B&D POWER TRANSFORMER Testing tscurWarehouse sacur Open warehouse allow us to keep stock of transformer outside, to guarantee smooth production flow and supply to B&D SERVICES PELAYANAN B&D POWER TRANSFORMER B&D | 13 Shipment & Installation serves Shipment of power transformer is an Important matters to the project location twill be done by itor, and cil). Main tank during th reer will bere-assembled at site and of filing wll be done through purification process.14 | B&D POWER TRANSFORMER Site Acceptance Test service fo ensure the transformer in a good condition and ready to ‘operate, Site Acceptance test need to be done before comissionine > Insulation Resistance test > Transformer Turn Ratio test (TTR) > Breakdown Voltage test (BDV) > Ete (depends on customer requirement) Our field service engineers are quioped with comprehensive testing equipment which is periodically calibrated to ensure high accuration test result engoperasian, opongen kor fi dan ai hal 0 nasi test yong akurat. cara periodit, guna menj After Salles sence B&O offers a various range of after sales service from com: misioning service, routine check & maintenance, and repair. The after sales service is hendled by dedicated service division within the company, manned by trained personnel and equipped with comprehensive tools. Our service personnel and tools are available from our service centers both in Jakarta and Surabaya. Supported with a complete databe of every products that we ever supplied, B&D ic committed to provide the best after sales service to its customers. B&D menyediakon layanan purna jual yang meliputi comissioning, permeriksaon secora berkola, perawatan rutin dan reparasi Ditangeni oleh department Khusus dengan tenaga tekrisi yang mempunyai kemampuan tinggi don toleh berpengalemon di bidang transformator, serta ditunjang dengan peraiatan yang memadai don di kalibras) secara periodik. Pusot service kami tersedia di Jokarte dan Surabaya, yang memungkinkan untuk dopat hadir éi manapun lokasi pelonggan. Dengan didukung dengan customer database yang lengkap untuk setiap penjuelan praduk kori, 8&0 Service team untuk memeberkan pelayanan yang terbaik untuk setiap pelanggon, SS Po a Pos cSPOWER TRANSFORMER B&D | 15 PRODUCT STANDARD & CERTIFICATION STANDARD & SERTIFIKASI PRODUK 880 Transformers is designed to fullill ether fC 60076; ANSI C.57 / NEMA also SPLN T3. Up to know, B&D power transform: or with SPLNT3 standard, had boen certified by PT PLN (Perso- £0) Pusltbang (LMK certificate).D POWER TRANSFORMERPOWER TRANSFORMER B&D 17DARI ANAK NEGERI UNTUK INDONESIA PT. BAMBANG DJAJA POWER, DISTRIBUTION & INSTRUMENT TRANSFORMER HEAD OFFICE FACTORY 1 Surabaya Surabaya JI, Rungkut Industri 1/56 JI. Rungkut Industri 11/56 ‘Surabaya 60293- Indonesia Surabaya 60293- Indonesia Phone: +62-31-843 8703 (Hunting) Phone: +62-31-8438703 Fax 1 +62-31-8438350__ Fax :+62-31-8438350 BRANCH OFFICE FACTORY 2 Jakarta Mojokerto The Suite Tower, 6th Floor, Suites 0601-0602 ‘Ngoro Industrial Park (NIP) JI. Boulevard Pantai indah Kapuk No. 1 Kav. OFS Blok C1-2, Ngoro Jakarta Utara 14470 - Indonesia Mojokerto 61385- Indonesia Phone — : +62-21-29032778 (Hunting) Phone — : #62-321-6815322 Fax £462-21-29032781 Fax $+62-321-6815323 Medan Semarang Kompleks Centrium Business Centre No. 78, Ruko Mataram Square 3A JI Brigjen, Katamso, Kel. Aur JI. Karangwulan Utara No.2 Medan 20151- Indonesia Semarang 50136- Indonesia Phone / Fax: +62-61-4574518 Phone/Fax :+62-24-86041083 For sales inquiry sales@bambangdjaja.com For service inquiry _: service@bambangdjaja.com Customer Care }462-21-29033003 www.bambangdjaja.com