OME0524018-03D

Direct Core Monitoring Optical Fiber Fusion Splicer

“MicroCore™”
TYPE-39FH
Guide to operation
This product has been designed and manufactured to assure personal
safety. Improper use can result in fire, electric shock or injury to persons.
Please read and observe all warnings instructions given in this operation
manual.
Use your splicer only for its intended purpose.
♦ The meaning of these symbols
In the product and this operation manual, symbols are used to highlight warnings and cautions for
you to read so that accidents can be prevented. The meanings of these symbols are as follows:
{Symbol used in the product
This symbol, where it appears on the unit, indicates that hazardous voltage
is present inside of the splicer.

{The meaning of these symbols

This symbol indicates a warning, caution, or danger and alerts you important
instructions have been included on the product or in the manual.

This symbol indicates actions that are prohibited.

This symbol indicates actions that must be taken.

{The meaning of Warning and Caution

This symbol indicates explanations about extremely dangerous matters. If
users ignore this symbol and handle the splicer the wrong way, serious injury
Warning
such as fire or electric shock, or death could result.
This symbol indicates explanations about dangerous matters. If users ignore
this symbol and handle the splicer the wrong way, bodily injury and damage
Caution
to the equipment could result.

Be sure to read all the following warnings and cautions before use.

[Warning]
<Setting up and using splicer>
1. This fusion splicer performs an arc discharge. Do not use the splicer in a hazardous
location in which inflammable gas can generate or only electrical apparatus for
explosive gas atmosphere can be used.
2. Never use spray cleaners such as Freon or Flammable gas on the splicer.
Decomposition of arc by heat will cause toxic gas, or abnormal arc may result in
damage or fire.
 3. Do not use and store the splicer out of the locations defined in a brochure and this
manual. Doing so may cause splicer malfunction or deterioration, resulting in fire or
electric shock.
4. To reduce the risk of fire, electric shock or malfunction, do not allow the splicer to be
exposed to rain and get liquid such as water or a metallic object inside the splicer.
Doing so can cause a fire, electric shock or malfunction by shorting out internal
components.
5. Never use the battery module, the AC power supply module and the battery charger
for the machines other than the specified splicer. Doing so may cause these items to
damage, resulting in fire or heat generation.
6. Do not make mechanical or electrical modifications to the splicer since this may
expose you to dangerous voltage or other hazards.
7. Do not touch the electrodes during and after arc discharge. Doing so may cause
personal injury or electric shock.
8. The heating plate of the heat shrink oven may be hot during heating. Do not touch
the protection sleeve directly after heating. Doing so may cause burn.
9. Do not operate the splicer in the rain. Doing so may cause power supply module or
battery module to be short-circuited.
10. Do not expose the splicer to extremely high temperature and high humidity or to
direct sunlight for prolonged periods.
11. Do not continuously use the heat shrink oven for long hours, keeping it high
temperature. Doing so may cause heat shrink oven to malfunction.
The following case is the exception for repairing and replacing the product free of
charge:
The Heating duration is set to a long time (e.g. 180sec.) and the Finish temperature is
set to a high temperature (e.g. 150°C). The heat shrink oven is continuously used for
long hours by pressing the Heat key shortly after the heat cycle is completed.
12. Avoid places with too much dust or dirt. Dirt or dust that can accumulate in the fusion
splicer causes short circuit and insufficient cooling, which may lead to splicer
malfunction or deterioration, resulting in fire or electric shock.
13. Always use the connection method as defined in this manual. Failure to do so may
cause a fire or electric shock.
14. Only use a voltage within the indicated power voltage. Failure to do so may cause a
fire or electric shock.
15. Check for condensation before operating. If necessary, dry the splicer with a hair
dryer before operation. If water or other liquid, a metallic object or other foreign
substance gets inside the splicer, immediately turn off the power and disconnect the
power plug. Contact qualified service personnel.
16. In a high location, take safety measures to prevent fall of operators. Dropping the
splicer could result in personal injury or damage to the splicer. Fix the splicer to a
worktable or a tripod with the screw on the bottom of the splicer.
17. If an abnormal condition such as unusual noise, smoke or unusual odor occurs,
immediately turn off the power and disconnect the power plug. Next, contact our
maintenance service center.
18. Be sure to turn off the splicer and unplug the power cord or remove the battery
module before replacing the electrodes.
19. The heating plate of the heat shrink oven may be hot during and after heating. Avoid
touching it directly.
20. Only use original Sumitomo electrodes (ER-10). And use the splicer with electrodes
installed. Failure to do so may cause the splicer to malfunction.
<Handling of power cord and plug >
1. To reduce the risk of electric shock, do not plug/unplug the power cord or remove the
battery module with wet hands.
2. Disconnect the power cord by grasping the plug, not the cord. Failure to do so may
cause damage to the power cord, resulting in fire, electric shock or malfunction.
3. Before charging the battery, make sure that the pins of the battery charge cord are
not bent or broken. Using the battery charge cord with a bent or broken pin will cause
internal short circuit, resulting in fire or electric shock.

<Handling of battery module>

1. Do not burn the battery module or throw it into a fire. Doing so may cause heat
generation, bursting and fire.
2. Do not place the battery module in microwave ovens, high-pressure containers.
3. Do not let water or sea water wet or soak the battery module. Safety and protective
devices to prevent danger are built in the battery module. If these devices are
damaged, excessive current flow may cause abnormal chemical reaction in battery
fluid, heat generation, bursting and fire.
4. Do not throw or impact the battery module. Safety and protective devices to prevent
danger are built in the battery module. If these devices are damaged, excessive
current flow may cause abnormal chemical reaction in battery fluid, heat generation,
bursting and fire.
5. Do not pierce the battery module with nails, strike the battery module with a hammer,
or step on the battery module. Doing so will cause internal short circuit, heat
generation, bursting and fire.
6. Do not disassemble or modify the battery module. Safety and protective devices to
prevent danger are built in the battery module. If these devices are damaged,
excessive current flow may cause loss of control during charging or discharging of the
battery module, heat generation, bursting and fire.
7. Make sure the polarities are correctly connected. Do not attempt to connect the
battery module or other equipment when you cannot do. Reversed connections may
cause abnormal chemical reaction in battery fluid, heat generation, bursting and fire.
8. Do not solder any lead wires directly to the battery module. Do not directly connect the
positive and negative terminals with a conductive material such as a wire. Do not carry
or store the battery module together with any personal jewelry, hairpins or other
Metallic objects. Doing so can cause an electrical short circuit. Also excessive current
flow may cause abnormal chemical reaction in battery fluid, heat generation, bursting
and fire.
9. Do not use or leave the battery module under high temperature conditions such as
near fire.
10. Only use a specified battery charger. Failure to do so can cause the battery module to
be overcharged or excessive current flow may cause abnormal chemical reaction in
battery fluid, heat generation, bursting and fire.
11. Use the battery module only for the application for which it was designed. Failure to do
so will result in a loss of performance and a shortened life expectancy. Also excessive
current flow may cause loss of control during charging or discharging of the battery
module, heat generation, bursting and fire.

[Caution]
<Transportation and storage>
1. The TYPE-39 is a precision instrument. When transporting the splicer, use its
specified transport case and do not shock or impact it.
 2. Do not use and store the splicer out of the locations defined in a brochure and this
manual. Failure to do so may cause splicer malfunction or deterioration, resulting in
fire or electric shock.
3. Only use alcohol to clean the splicer. To prevent malfunction and damage, do not use
any other kind of chemicals.
4. Never use spray cleaners such as Freon or Flammable gas on the splicer. Heat by
arc will cause chemical reactions to occur to gas component, which will deteriorate a
microscope lens, resulting in a loss of splicing capability.
5. Avoid places with too much dust or dirt. Dirt or dust that can accumulate in the fusion
splicer causes short circuit and insufficient cooling, which may lead to splicer
malfunction or deterioration, resulting in fire or electric shock.
6. If you are not going to use the splicer for a while, remove the battery module before
storing it. Failure to do so will shorten a battery life.
7. Unplug the fusion splicer or remove the battery module before attempting any
electrical maintenance or if not using the splicer for a prolonged period. Failure to do
so can cause a fire.
8. We recommend your splicer to be annually over-hauled to keep it in good condition.

<Battery handling and charging>

1. Make sure the polarities are correctly connected. Do not attempt to connect the
battery module or other equipment when you cannot do. Reversed connections may
cause abnormal chemical reaction in battery fluid, heat generation, bursting and fire.
2. Do not carry or store the battery module together with any personal jewelry, hairpins
or other Metallic objects. Doing so can cause an electrical short circuit. Also
excessive current flow may cause abnormal chemical reaction in battery fluid, heat
generation, bursting and fire.
3. Do not miss usage of the battery modules differing in capacity, type, and
manufacturer.
4. The battery's optimum charging temperature range is 0 to 45˚C. Whenever possible,
place the charger in a location that is within this temperature range. Avoid charging
the battery module at extremely low temperature (below 0˚C). Failure to do so may
lead to deterioration in performance and battery leakage.
5. Always turn off the power to the splicer after use. Failure to do so can cause the
battery to be overcharged and deteriorated in performance.
6. In the event the battery module leaks and the fluid gets into one's eyes, do not rub
the eyes. Immediately wash them thoroughly with clean water enough from the tap
and consult a doctor urgently.
7. Unplug the fusion splicer or remove the battery module before attempting any
electrical maintenance or if not using the splicer for a prolonged period. Failure to do
so can cause a fire.
8. The battery module for the TYPE-39 is heavier in weight than those for other models.
Pay attention not to drop the battery module when installing and removing it.

<Handling of optical fiber >

1. Never look into optical fibers or the end of an optical cable attached to the optical
output when the device is active. The laser radiation can seriously damage your
eyesight.
2. Wear safety glasses at all times for protection from glass fibers.
RoHS Directive (2002/95/EC)
The TYPE-39 optical fusion splicer is RoHS-compliant.

WEEE Directive (Waste Electrical and Electronic Equipment; 2002/96/EC)

The European Union has enacted a Directive 2002/96/EC on Waste

Electrical and Electronic Equipment (WEEE Directive). This directive is
applicable in the European Union member states. The crossed out
wheelie bin symbol found on our products indicates that it should not be
disposed of together with household waste.
To prevent possible harm to human health and the environment, waste
electrical equipment must be disposed of in an approved and
environmentally safe recycling process.
For further information on how to dispose of the product correctly, please
contact the product supplier, or the local authority responsible for waste
disposal in your area.
IMPORTANT : TYPE-39 SOFTWARE USER LICENSE
Copyright © 2006 SUMITOMO ELECTRIC INDUSTRIES, LTD. All rights reserved.

ATTENTION : The software installed in the TYPE-39 SPLICER (“this software”) is the property of
SUMITOMO ELECTRIC INDUSTRIES, LTD. The usage of this software is granted by a license.
CAREFULLY READ AND THIS LICENSE BEFORE USING THIS PRODUCT.
The copyright and all other rights to this software, its documentation and the writings concerning this
software (“the writings”), which contain CD-ROM, operation manual, guiding document, data tables,
command lists, writing information (photos, images, drawing, text) on appended other printed
materials, shall remain with SUMITOMO ELECTRIC INDUSTRIES, LTD. By commencing the use of
this software, you acknowledge that you have read the following license and indicate that you agree to
its terms. In case of disagreement, contact SUMITOMO ELECTRIC INDUSTRIES, LTD. or our product
supplier.

LICENSE AGREEMENT
This license is the entire agreement between SUMITOMO ELECTRIC INDUSTRIES, LTD. and you.
1. LICENSE
The following restricted rights are granted. YOU MAY :
a) use on a splicer in which this software is installed.
b) create or distribute a construction manual based on the writings on condition that you clarify
their source.
c) create an execution report of construction based on displayed information, and the writings.
d) create a document (manual or execution report) concerning the maintenance of the splicer in
which this software is installed or control its splice-quality upon displayed information and the
writings.
e) make one copy of the writings for archival or backup purpose.
2. RESTRICTIONS
The following act is forbidden on this license, except our prior written consent. YOU MAY NOT :
1) sell, distribute, rent, lease, transfer, or disclose the whole or part of the writings to the public or
unidentified parties and transfer, disclose or display the electrical format of the writings through
online media.
2) make copy of the writings except as permitted in this license.
3) reverse engineer, decompile, disassemble this software and analyze, modify or merge the
program.
3. CONTRACTING PARTIES
If you rent, lease, transfer, or resell the splicer, in which this software is installed, to a corporation or
other entity, then this agreement is formed by and between SUMITOMO ELECTRIC INDUSTRIES,
LTD. and such entity. You shall be liable for such entity to agree to the same all conditions of this
license.
4. TERM AND TERMINATION
This agreement shall continue in effect until terminated. You may terminate the agreement at
anytime by stopping the use of the splicer in which this software is installed. If you fail to comply
with any of the provision of this license, your license will be automatically terminated. Upon
termination, you shall transfer the writings to the owner of splicer (In the case that you transfer the
splicer to other corporation or entity) or return them to us, otherwise erase or destroy them by
appropriate means. You shall forever hold in confidence all trade secrets brought by this license.
Further you agree not to disclose to any third party.
5. LIMITATION OF LIABILITY
SUMITOMO ELECTRIC INDUSTRIES, LTD. and our supplier shall not be liable for consequential,
incidental or accidental damages in connection with this software or this agreement and whether
this software shall meet your special requirements, special efforts or special method beyond the
range described in the operation manual concerning this software.
6. GENERAL
If any provision of this agreement is declared by the court of competent jurisdiction to be invalid,
illegal, or unenforceable, such provision shall be severed from the agreement and the other
provisions shall remain in full force and effect.
The followings are a registered trademark or trademark of Corning Incorporated.
Corning®, LEAF®, MetroCor® ,ClearCurve™

TrueWave® is a registerd trademark of Furukawa Electric North America, Inc.

BendBright® and TeraLight™ are a registered trademark or trademark of Draka holding.

The followings are a registered trademark or trademark of Sumitomo Electric Industries, Ltd.
MicroCore™, Sumitomo Z™, PureGuide®, PureMetor®, PureAccess®, UltraAccess®

Notification of North American patents on the TYPE-39

U.S. Patents
5,777,867
6,437,299
6,518,551
6,966,708
7,140,786

CANADA Patent
2,183,840
 Table of contents
IMPORTANT SAFETY PRECAUTIONS
IMPORTANT: TYPE-39 SOFTWARE USER LICENSE

1. General •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1
Product overview ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1
Optical fiber requirement ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1
Features overview •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1
Standard package ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2
Optional accessories ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 3
Consumables •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 4
Structure •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5
Fusion splicer •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5
Keypad •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6
V-grooves, electrodes, other components •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7
Heat shrink oven •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 8
Input/output panel •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 8
2. Splice / protection ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 9
Preparing power supply •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 10
AC operation ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 10
Battery operation •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 11
Battery level check •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 12
Battery charging ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 13
DC operation (car battery) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 14
Battery refreshing ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 14
Precautions for battery module ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 14
Operating procedures ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 16
Turning on the TYPE-39 ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 16
Initial screen •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 17
Fiber type and protection sleeve settings ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 17
Stripping the fiber coating / Cleaning the bare fiber ••••••••••••••••••••••••••••••••••••••••••••••• 18
Cleaving the fiber •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 19
Inserting fibers into the splicer •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 21
Arc calibration and arc test ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 22
Arc environment compensation ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 22
Arc test procedure ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 23
Fiber preparation •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 25
Starting the automatic splice •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 26
Splice protection ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 29
3. Maintenance ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 31
Cleaning ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 31
Names of components ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 31
Cleaning V-grooves ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 32
Cleaning LEDs and mirror protection glass •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 32
Cleaning bare fiber pads ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 33
Cleaning microscopes (objective lenses) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 33
 Cleaning heat shrink oven ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 34
Cleaning fiber holders •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 34
Replacing electrodes •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 35
Electrode replacement procedures •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 36
Replacing monitor protection panel ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 37
Packing and storage instructions •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 38
4. Functions •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 40
Splice and heater conditions settings •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 40
Function settings •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 45
Maintenance settings ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 48
5. Other convenient functions•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 49
Back monitor type ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 49
Dual heat shrink oven •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 49
Detachable/attachable bare fiber pads •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 50
Auto start •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 50
Splice data storage function ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 51
Tripod fixing screws ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 52
6. Troubleshooting •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 53
Arc problems ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 53
Fiber breaking •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 53
Splicer does not power up ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 53
Warranty and repair service ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 54
Error message list •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 55
Product specifications ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 59
1. General
Thank you very much for purchasing the TYPE-39 MicroCore™ Fusion Splicer
(hereinafter called “the TYPE-39”).

The TYPE-39 automatically pre-inspects and aligns a pair of optical single fibers with
equipped microscopes, and then fuses them together with heat from an electric arc to
form a low-loss splice. A protection sleeve is applied over the bare glass and cured in
the built-in heat shrink oven.
Before using the TYPE-39, read all instructions completely.

Read this manual carefully in its entirety to fully understand

machine capabilities. Save this manual in a location in which you
Caution
can easily get to see.

Product overview

Optical fiber requirement

The TYPE-39 can splice the following optical fiber types.

Material Silica grass

Profile type SMF (ITU-T G.652), MMF (ITU-T G.651)
DSF (ITU-T G.653), NZDSF (ITU-T G.655)
and other SMF including ITU-T G.657 fibers
Fiber diameter 125µm
Fiber coating diameter* 250µm, 500µm, 900µm
Fiber count Single fiber
Cleave length 10mm

*Appropriate fiber holders should be used.

Features overview
The TYPE-39 key features are:

• Dual heat shrink oven (For more information, refer to page 49.)
2 heat shrink ovens are equipped with the fusion splicer. The ovens run individually
and splicing operation can be improved more effectively.

• Auto start (For more information, refer to page 50.)

In addition to the function that automatically starts the splicing process when the
hood is closed, the function that automatically starts the heating cycle when fiber is
placed into the heat shrink oven is provided.

1
 • Fully automatic splice mode (For more information, refer to page 41.)
Using Auto fiber profiling check and Detection System (APDS), the TYPE-39
recognizes fiber core profile and automatically chooses a correct splice program,
and proceeds to splicing.

• Arc environment compensation (For more information, refer to page 22.)

The TYPE-39 automatically compensates arc power with temperature and
pressure sensors.

Standard package

Here is an example of TYPE-39 standard package.

Package contents (example)

No. Description Part number Quantity
1 Fusion splicer TYPE-39 TYPE-39 1 pc
2 Power supply module (Battery charger) PS-66 1 pc
3 Power cord PC-AC<X> 1 pc
4 Cooling tray - 1 pc
5 Battery charge cord BCC-66 1 pc
6 Spare electrodes ER-10 1 pair (2 pcs)
7 Operation manual* OME0524018-03 1 pc
8 Quick reference guide* OME0624020 1 pc
9 Carrying case CC-39 1 pc

*The latest version is provided.

The above package is an example. The package contents vary depending on the customers’ requests.

TYPE-39 Operation manual

Power supply module Quick reference guide

Cooling tray Fiber cleaver

Spare electrodes (Optional*)

Power cord Jacket remover

Battery charge cord (Optional*)

*Sold separately

Battery module (Optional*) Carrying case

2
Optional accessories
The following optional accessories are provided for the TYPE-39. For further details,
please contact our sales personnel.

Battery
Description Part No. Remarks
Battery module BU-66S Nominal capacity: 4500mAh
BU-66L Nominal capacity: 9000mAh
Car battery cable PC-V66 Plugged into a car’s cigarette lighter jack to supply
electric power to splicer

Tools (Jacket remover, Fiber cleaver, and etc)

Description Part No. Remarks
Precision fiber cleaver FC-7R-F Applicable coating diameter: 250 - 900µm
FC-6M(-C) Applicable fiber diameter: 125µm
Replacement blade for cleaver: FCP-20BL
*Appropriate fiber holders should be used.

Jacket remover JR-M03 Applicable coating diameter: 250µm, 900µm

Applicable fiber diameter: 125µm

Dispenser HR-3 Dispenser for alcohol

Fiber holders FHS-025 For single fiber with 250µm coating
FHS-05 For single fiber with 500µm coating
FHS-09 For single fiber with 900µm coating

[ FC-6M ] [ JR-M03 ]

3
Consumables
Fiber protection sleeves
FPS-1 60mm (50 pcs per package)
FPS-40 40mm (50 pcs per package)
SPS-40 40mm (50 pcs per package) thin sleeve.
SPS-60 60mm (50 pcs per package) thin sleeve.

Battery module Battery modules, electrodes and mirror protection glass

Electrodes (ER-10)
Mirror protection glass(MPG-3)
Monitor protection panel
Monitor
are considered a consumable that degrades with time
and usage and is replaceable by a customer. Therefore
they will not be covered under warranty.
Monitors are considered a component that degrades
and is deteriorated with time and usage. Sumitomo
maintenance service center should replace the
monitors and the parts cost for replacement is charged.
They might not be covered under warranty.

• Regarding standard equipment, consumables, or optional accessories, please order

the new item you need with the item description and part number to our sales
personnel.

• For repair, please read “Warranty and repair service” at page 50 and contact our
maintenance service center.

4
 Structure

Fusion splicer

4 5

3 7

1 Main body 5 Heat shrink oven

TYPE-39 fusion splicer
2 Keypad
Keys are used to turn on/off the power,
perform a splice and heat shrink
protection, and setup functions.
3 Monitor
Displays fiber image, splice data and
menu.
4 Hood
Provides protection from the
environment.
Used to heat and shrink fiber
protection sleeves. 2 heat shrink
ovens (front and rear) are equipped.
6 Power module bay
Power supply or battery module is
installed.
7 Input/output panel
DC output terminal for heated jacket
remover and USB port
8 Monitor protection panel
An acrylic panel protects a LCD
monitor from impact and water.

5
Keypad

Brightness control key Power key / LED

Adjusts monitor brightness.
Up arrow key
Used to move cursor and enter
numeric values.
Left arrow key
Used to access the menu screen
and go back to Ready screen.
Down arrow key
Used to move cursor and enter
numeric values.
Right arrow key
Used to select items and accept
changes.
Square key
Used to access the condition
screen and perform manual
re-arcing of a completed splice.
Diamond key
Used to advance to a next page
and display key guidance after a
splice.
Used to turn on and off the splicer.
LED illuminates while the splicer
is on.
SET key
Starts a splicing operation.
RESET key
Used to cancel a splicing
operation. Initialization
HEAT key 1 / LED
Starts/cancels the heating cycle of
the rear heat shrink oven. LED
illuminates during the heat cycle.
HEAT key 2 / LED
Starts/cancels the heating cycle oｆ
the front heat shrink oven. LED
illuminates during the heat cycle.
LED illuminates during heating
and blinks during cooling.

Do not press the keys on the keypad with a sharp object ( e.g. a ballpoint pen,
Caution screwdriver, or nail ) Doing so will damage the keypad.

6
V-grooves, electrodes, other components

1 V-grooves
Keep bare fibers aligned.
2 Fiber holder stage
A fiber holder is placed on the stage.

3 Electrodes
Arc is generated between the
electrodes.
Electrode cover plate
4
Holds the electrode seated into the
retaining groove.

5 Microscope objective lens

Fiber is observed with the lens.

V-groove illumination
6
Illuminates the V-groove. Lit when the
hood is opened.

7 Mirror
Reflects the illumination for a
Microscope. (Located below the
mirror protection glass.)

8 Bare fiber pads

Hold fibers seated into the V-grooves.
Normally they are attached to the
hood.

9 Mirror protection glass

Protects the mirror from damage and
dust.

7
Heat shrink oven

3
2 1

1 Heating plate 3 Heat shrink oven lid

Heats fiber protection sleeve.

2 Heat shrink oven clamps

Hold fibers straight.

Input/output panel

1 3

1 DC output terminal 3 Video output terminal

Used to supply DC power to a Used for an external monitor.
heated jacket remover.

2 USB port
Used to download stored splice loss
data when connected to a PC.

8
2. Splice / Protection
[Preparation for splicing]
Before splicing, collect all of the necessary equipment.

• TYPE-39 • Pure (more than 99%) alcohol

• Optical fiber being spliced • Lint-free gauze wipes
• Jacket remover • Fiber protection sleeves
• Fiber cleaver • Fiber holders

[Operating procedures]
The following is a summary of the steps required to make a splice with the fusion
splicer. For further information on each step, please see the page described below.

Turning on the TYPE-39---Page 16

Initial screen---Page 17
Starting the automatic splice---Page 26

Splice and heater conditions

settings---Page 40
Splice protection---Page 29

Stripping the fiber coating/Cleaning

the bare fiber---Page 18
Maintenance---Page 31

Cleaving the fiber---Page 19

Packing and storage instructions
---Page 38
Inserting fibers into the splicer---Page 21

Arc calibration and arc test---Page 22

Fiber preparation---Page 25

9
 Preparing power supply
The TYPE-39 operates on a power supply module, or a battery module.

AC operation
Insert the power supply module (PS-66) into the module bay.

Installation
Insert the power supply module (PS-66)
into the module bay and slide forward
until it locks into space.
Removal
<1> While pressing the release button
located on the rear of the splicer,
<2>slide the module out of the module
bay until it is free from the splicer.

Release button

<2>
<1>

10
 Plugging
Insert the power cord into the power supply
module completely. POWER LED lights up
green when the AC power is supplied.

Power cord

Check the voltage of AC power before use. The splicer should be grounded to
earth.
If voltage or frequency beyond the range stated flows in the power supply
module, a safety and protective device to prevent danger is activated and the
Caution
power supply module will stop. In that case, a new power supply module
should be purchased. Please contact our maintenance service center.

Battery operation
Insert the battery module (BU-66S/L) into the module bay in the same way as inserting
the power supply module. (See “AC operation” at page 10 regarding installation and
removal of the battery module.)

Before inserting the battery module, ensure that the battery is charged enough. (See
“Battery level check” at page 12.)

[Reference]
The splice cycles (splice + protection) per fully charged battery module (BU-66S) is
approximately 100 cycles.
(Condition: Using an unused battery module, 1 splice cycle shall be completed in 90
seconds in room temperature, without using a heated jacket remover.)

If the power is turned on after the battery module is installed in the splicer, the “Select
power supply” will be displayed. Select the power supply that you would like to use.

Select Power Supply

Battery Battery operation
BU-66S/BU-66L
バッテリユニットリフレ
DC Adapter Cable Car battery operation (Refer to page 14.)
PC-V66

MOVE SELECT

11
Battery level check

Press the battery check button. The LED will light up for a few seconds to indicate
the battery status in one of four levels.

Battery status
indication

Battery check button

100% (Full)
Approx. 50%
Approx. 25%
Low
(Charge the battery module.)

Indicator Battery level The battery level is also displayed

by the battery level indicator on
100% the monitor.

50% Be sure to charge the battery

before use when the battery level
is low.

25%
The battery level is not displayed
on AC operation.
Low

No usable

12
Battery charging
1. First connect the Power supply module (PS-66) to the battery module (BU-66S/L)
via the battery charge cord (BCC-66) with the arrows aligned.
2. Next connect the power cord to the power supply module.
3. The POWER LED of the power supply module lights up green. Then the CHARGE
LED lights up orange to indicate that battery charging starts.
4. Charging time is different depending on the remaining power in the battery module.
Typical charging time is 2 to 3 hours for BU-66S, and double this for BU-66L. When
charging is complete, the CHARGE LED goes out and the FULL LED lights up
green.
Battery module BU-66S/L

Power supply module PS-66

Battery charge cord BCC-66

POWER CHARGE
Power cord FULL

1. Never connect and disconnect the battery charge cord while the power
supply module is plugged in. Doing so may cause the battery connector
terminal to short circuit, resulting in damage to the internal components.
2. The battery module can be charged while installed in the splicer, but the
power cannot be turned on. When charging is complete, remove the
battery module from the splicer and re-install it.
3. Charge the battery module within the following temperature range. Failure to
do so may lead to deterioration in performance.
Caution
*Battery module’s required temperature range: 0°C ~ +45°C
4. BU-66S / BU-66L Ni-MH batteries first purchased or left unused in storage
for a long period can become "deactivated" and the amount of time which
"deactivated" Ni-MH batteries can be used may be short. To prevent this
problem, discharge and recharge them several times. By repeating this cycle
several times, the temporary reduction in performance caused by
"deactivation" can be remedied and the batteries can be restored close to
their original performance. Deactivation is specific to Ni-MH batteries and is
not in fact battery faults.

13
DC operation (car battery)
The car battery cable PC-V66 (option) is required to operate the splicer on DC power
(car battery). Contact a sales representative.

DC input

Battery refreshing
To extend battery life it is recommended that batteries be completely drained before
re-charging. Otherwise the battery module loses its ability to fully recharge.

• Battery refreshing can be done in Maintenance menu.

Maintenance 2 /2 If “Battery Refresh” is selected, this

Restore Data screen is displayed and battery refreshing
Self inspection
バッテリユニットリフレッシュ starts. When refreshing is complete, the
Battery Refresh
TYPE-39 is automatically turned off.
Connect the PS-66 power supply module
to the BU-66 battery module for charging.

Battery Refresh Refresh time depends on the amount of

PAGE
charge remaining in the battery module.
BACK MOVE SELECT
A fully charged BU-66S takes about 7.5
hours to refresh.
A fully charged BU-66L doubles this time.

Precautions for battery module

• Before using the battery module for the first time, charge the battery module.
(The battery is not fully charged before shipping.)
• The battery module is a consumable. Repeated charging and discharging decreases
battery life.
• Store the battery module within the following temperature range. Failure to do so may
lead to deterioration in performance.
*Battery module storage temperature range:
-20°C ~ +50°C (if stored for less than 3 months)
-20°C ~ +30°C (if stored for less than 1 year)

14
• Do not use or store the battery module at high temperature, such as in strong direct
sunlight, in cars during hot weather. This may cause leakage of battery fluid.
• Charge the battery module fully before storing it for a long period. The battery module
will lose its charge during storage.
• If you are not going to use the battery module for a long period, charge the battery
module once every 6 months.
•To extend battery life, refresh the battery module once a month.

When should the battery be replaced?

If you are getting fewer than splice cycles per fully charged battery module, refresh
the battery module. (See page 14.) If the splice cycles still do not increase after
refreshing, consider replacing the battery.

When disposing of the battery, contact our maintenance service center or follow the
local regulations.

15
 Operating procedures

Turning on the TYPE-39

1: Ensure that the electrodes are fully

inserted in the splicer.

2: Prepare the power supply, referring to

page 10-15.

3: Adjust the monitor for optimum viewing

angles.

4: Press the power ( ) key for more

than 1 second to turn on the power.

Power cord

The monitor viewing angle can be adjusted.

If you press the power key right after connecting the power cord to the power supply
module, it may take a few seconds until the splicer is powered on.

Special note on monitors

Although bright spots or dark spots may appear on the screen, this is a unique characteristic of
liquid crystal displays, and such do not constitute or imply a machine defect.

16
Initial screen
Self Inspection TYPE-39
Circuit Board Version
Good! Version 1.xx
Motor
Good!
Optical Unit
Good! INITIALIZE
Heater
SUMITOMO ELECTRIC INDUSTRIES,LTD
SUMITOMO ELECTRIC Copyright © 2006
CANCEL All Rights Reserved.

Startup screen Self inspection screen Self inspection is complete.

→ Initialize screen

Ready
If the STARTUP PASSWORD STARTUP PASSWORD
X Enter the startup password.
entry screen is displayed after
power up, you need to enter [ ¼¼¼¼ ]
Y
the set up password, otherwise ABCDEFGHIJKLMNOPQ
STUVWXYZ0123456789
you cannot access the splicer.
[Auto:60mm 0.25] For further information, please [Enter]
MENU CONDITION START
DELETE □ FORGOT ○ SELECT
refer to page 15~22 of MOVE ▲▼MOVE MOVE
Initialization is complete.

▼
→ Ready screen “Administrator menu Operation
instructions”.

Self Inspection
Before starting an initialization by turning on the power, Self Inspection
Circuit Board
the splicer performs simple self inspection to diagnose Good!
the hardware status as shown in the above figure. Do Motor Drive
Good!
not open the hood until the process completes. If the Optical Unit
splicer detects any defect, self inspection stops and an 3E5Y Error!
Heater
error code appears as shown in the right figure. Please
turn off the power and turn it on again. If the error still Self Inspection Error
persists, please inform our maintenance service center
of the error code. CANCEL

*To skip the self inspection, press the (RESET) or (CANCEL) key during the
inspection.
*When the hood is open, optical parts cannot be inspected and Remove fiber appears.
After closing the hood, turn off the power and turn it on again, or press the (GO) key to
continue the inspection.

Splice and heater conditions settings

Refer to page 40.

17
Stripping the fiber coating / Cleaning the bare fiber
0: Clean the fiber coating thoroughly to remove cable gel or other stains.
1: Strip the fiber coating. (An example shows use of Sumitomo JR-M03 tool, strip length shown
apply to any stripping tool. If you use another jacket remover, please refer to its operation
manual.)
Use the correct groove of the remover suitable for the fiber coating diameter.
→ See figure <1>.

<1> Check the fiber coating diameter.

(1) (2) (3)

2: Strip Approx. 30~40mm of the
fiber coating with the JR-M03 (ex).
(If you use another remover, please refer
to its operation manual.)
(1) Fiber coating diameter ：1.6-3mm
(2) Fiber coating diameter ：600-900µm
(3) Fiber coating diameter ：250µm

*If the stripping length is too long, the fiber The JR-M03 strips approx. 25mm
cleaver may not store the off-cut in the of fiber coating at a time. To strip
off-cut collector. Bare fiber 30~40mm of the fiber coating,
repeat the operation.

Stripping length= Approx. 30~40mm

3: Clean the bare fiber from the end of the fiber coating with a lint-free gauze pad
moistened with pure alcohol. Pull the bare fiber through the gauze pad. Rotate the
fiber by 90 degrees to remove any coating residue. Do not reuse the gauze pad that
was used.

Keep the fiber squeaky clean.

4: Place the fiber into the fiber holder.

Ensure that the end of the fiber coating
Fiber protection sleeve
is aligned with the edge of the convex
portion of the fiber holder.

18
Cleaving the fiber
An example shows use of Sumitomo FC-6S/M fiber cleaver. Please read the FC-6S/M
operation manual before use. If you use another fiber cleaver, please refer to its
operation manual.
Standard cleave length: 10mm

Top clamp lever

1:

1-1: Open the coating clamp lid and the top

clamp lever. The blade carriage should
be in the forward position.

Blade carriage

2:
2-1: Place the fiber holder in the
FC-6M. (Touch the edge of
the fiber holder against the
FC-6M.)
* Keep the fiber in the fiber
holder after stripping the
fiber coating/cleaning the
bare fiber.

3:

Cleave the fiber

3-1: Lower the top clamp lever. Slide the blade carriage to the rear of the cleaver
as indicated by the arrow.

19
4:
The fiber is cleaved.
4-1: Open the top clamp lever.
4-2: Lift the fiber holder.
4-3: Lift the off-cut and dispose of it
properly.
*Be careful not to touch the off-cut
against the fiber end face.
4-4: Place the fiber holder into the
TYPE-39.
4-5: Cleave the other fiber in the
Off-cut
same way.

1. Do not re-clean the fiber after cleaving.

2. To avoid damaging or contaminating the delicate fiber ends, insert
Caution each fiber immediately after preparation.
3. Glass-fiber fragments are extremely sharp. Handle with care.

20
Inserting fibers into the splicer

0: Open the hood.

1: Place the fiber holder onto the holder stage, fitting the pin of the fiber holder
stage into the hole of the fiber holder.

2: Place the other fiber holder in the

same way.

Do not touch the fiber end face

against any surface.

3: Ensure that the fibers are resting in the

V-groove.

4: Close the hood.

5: Start an arc test or the splicing

process.

21
Arc calibration and arc test
Fusion splicing is the method of melting fiber ends by means of an electric arc ignited
between two electrodes and fusing them together. To achieve high-quality splices with
low splice losses, an optimum arc is necessary.

The arc varies depending on the ambient environmental conditions (air pressure,
temperature, humidity), electrode conditions (electrode wear, adhesion of silica glass to
electrodes), and fiber types in use (manufacturers, fiber profiles such as SMF, MMF)
even under the same arc condition.
Perform an arc test in the following situations to calibrate the arc power and position.
•Initial splicing set-up
•Changing fiber types
•Poor splice performance
(high or inconsistent splice losses, poor splice strength)
•After electrode replacement
•Extreme changes in temperatures, humidity or air pressure

Arc environment compensation

x The TYPE-39 has an arc environment compensation feature controlled by temperature
and pressure sensors. (Refer to page 13 in “TYPE-39 Administrator menu Operation
instructions”. The factory default is “ON”.) When the ambient environmental conditions
change, the TYPE-39 automatically calibrates arc power.

x The arc environment compensation feature is enabled for all splice conditions. (Refer to
page 41~42.)

Ready If the arc environment

X compensation feature does not
work due to the malfunction of
the temperature sensor (1E3) or
Y pressure sensor (1E4), a caution
symbol appears next to the
selected splice condition.
[Auto ▲
! :60mm 0.25 ]
MENU CONDITION START
▲
[Auto ! :60mm 0.25 ]

22
Arc test procedure

1: Strip the coatings, clean, cleave and insert the

Ready
fibers. (Hereinafter called “prepare the fiber”)
X
*After initialization, check to see if the displayed
fiber type and protection sleeve type are correct.

Y
2: Press the (CONDITION) key.

[SMF Standard SMF:60mm 0.25] Selected fiber type

and protection sleeve
MENU CONDITION START

Please refer to page 40, “Splice and heater conditions settings” regarding how to
select/change fiber type and protection sleeve.

Condition Setting 1/3 3: The “Condition Setting” screen is displayed.

Arc Test (“Arc Test” is selected.)
[ON]
Arc Center
[260]dot
4: Press the (SELECT) key.
“OFF” is highlighted.
5: Press the or key to change to “ON”.
6: Press the (SELECT) key.
PAGE
Make sure that “ON” is displayed.
BACK MOVE SELECT 7: Press the (BACK) key.
“Arc Test Ready” screen will be displayed.
Arc Test Ready
8: Ensure that “Arc Test Ready” is displayed at the
X
upper left corner of the screen.

9: Press the (START) key to perform an arc

Y
test.
The fibers are moved forward.
[SMF Standard SMF:60mm 0.25]
MENU CONDITION START

Arc Test
10: An arc test is started. (The fibers are not
X spliced.)

23
Arc Too Weak
11: If “Arc Too Weak”, “Arc Too Strong” or “Arc
L: XXX Center” is displayed, prepare the fiber again
R: XXX and repeat the test until “ARC OK” is displayed.

XXX→XXX
The meltback distance of the left and right fibers
Perform arc test again. and the arc center position which are measured via
image processing are displayed on the monitor
screen. (The arc center position is displayed only if
FIBER
the position is shifted.)

Arc Too Weak Arc Too Weak

X Y
L: XXX
R: XXX

XXX→XXX

Perform arc test again.

BACK X/Y
FIBER

Press the (FIBER) key to display the arc test result with fiber image.

Arc OK 12: If “Arc OK” is displayed, begin the fiber

L: XXX preparation procedure to perform a splice.
R: XXX The splicer automatically initializes when the
hood is opened.

Good arc state. Splice can be done.

FIBER

24
 Arc test result

ARC OK ARC TOO WEAK ARC TOO STRONG ARC CENTER

The arc power is automatically adjusted.

The arc power levels of before and after arc tests are displayed on the screen.

If “ARC OK” is not displayed, re-do the arc test.

Prepare the fiber again.

Start splicing

The adjusted arc power level is stored even if the splicer is turned off.

Fiber preparation
1: Be sure to slip the fiber protection sleeve over one of the fibers to be spliced before
stripping and cleaving the fibers. The fiber protection sleeve cannot be installed after
splicing.

2: Strip the fiber coating and clean the bare fiber.

Refer to page 18.

3: Cleave the bare fiber to proper cleave length.

Refer to page 19.

4: Insert the fiber into the splicer. Press the (SET) key to start the automatic
splicing process.

25
Starting the automatic splice
1/2

Estimation Loss 0.01dB

Ready
X Y
X
X

Open Hood
[Auto:60mm 0.25]
MENU CONDITION START KEY ADD.ARC PROOF

Splicing process is started. Estimated loss is displayed.

Prefusion check See the next page if you skip

Y the checking of splice data
and go on to the next step.
0.1° 0.1°

Checking splice data

SMF SMF
• After a splice, press the (KEY) key.
The screen shown below is displayed.

Estimation Loss 0.01dB

Inspection of fiber end face & dust X Y
X
Arc XXXX
Y

Open Hood
KEY ADD.ARC PROOF
DATA FOCUS X/Y

• Press the (DATA) key.

The screen shown below is
Arc is generated. displayed.
(Arc Count is displayed on the screen.)
Splice Data 1/ 2
Postfusion check
Y Cut (L) XX. X deg
Cut (R) XX. X deg
Offset XX. X um
Deform XX. X deg
Est (L) XX. X um
Est (R) XX. X um
Core Offset XX. X um
Arc Count XX. X Cnt
Estimation Loss XX. XXX dB

MEMO
BACK PAGE
Fiber inspection after splice

26
 2/2

Estimation Loss 0.01dB Estimation Loss 0.01dB

X Y X Y

Open Hood Open Hood

KEY ADD.ARC PROOF KEY ADD.ARC PROOF

(if automatic proof test is selected) (if manual proof test is selected)
Open the hood. Press the (PROOF) key.

Ｐroof test Ｐroof test

X Y

The proof test is automatically started. The proof test is started.

(The test cannot be canceled once started.)

Complete Complete

X Y

Remove fiber Remove fiber

When a beep sounds, remove the fiber. Open the hood and remove the fiber.

Take care to keep the spliced fiber straight. Do not flex it back and forth.
Doing so will cause the spliced fiber to be broken, resulting in loss of the
long term reliability of the fiber.

27
 Evaluating splice quality
If the spliced fiber is as follows or estimated losses are high, re-do the entire splice.

Estimation Loss 0.01dB

X Y

Kink or offset White line

(Re-do splicing.) Open Hood (Re-arc→NG→

KEY ADD.ARC PROOF Re-do splicing)
DATA FOCUS X/Y

Estimation Loss 0.01dB

X Y

Bulging Neck-down
Open Hood
(Re-do splicing.) (Re-do splicing)
KEY ADD.ARC PROOF
DATA FOCUS X/Y

Estimation Loss 0.01dB

X Y

Bubble Black line

Open Hood
(Re-do splicing.) (Re-do splicing.)
KEY ADD.ARC PROOF
DATA FOCUS X/Y

After MMF or dissimilar fiber splicing, a line sometimes appears at the

splice point. But it does not affect splice quality, such as splice loss,
tensile strength, and etc.

28
Splice protection

0: Open the heat shrink oven lid and the heat shrink oven clamps.
Open the hood and the fiber coating clamps to release the spliced fiber.
1: Make sure that the fiber protection sleeve is centered over the spliced portion of
the fiber.
The applicable fiber protection sleeves
vary depending on the cleave length.
For more information, refer to page 3.

2: While maintaining a slight tension on

the fiber end, lower the fiber onto the
heat shrink oven and push down.

•Do not twist the fiber.

•Do not flex the fiber.

60mm protection sleeve 3: The 2 heat shrink oven clamps and

the heat shrink oven lid are closed.
40mm protection sleeve
When lowering the fiber onto the heat
shrink oven, use the markings on the
heat shrink oven as a reference.

Marking for the center of

the heat shrink oven

4: Press the (HEAT) key to start

the shrinking process.
•The heat cycle is started.
Rear
Front If Auto start heating is set to ON, the
heating operation is automatically
started when the fiber is placed into
the heat shrink oven.

Rear If you would like to cancel the heating

Front process, press the (HEAT) key
again.
The cooling fan still runs to cool down the
heat shrink oven even after the heating 5: A beep sounds when the heating
process is completed. process is completed. Remove the
fiber protection sleeve.

6: Place the protection sleeve onto the

cooling tray.
29
<Cooling tray installation> Cooling tray

Install the cooling tray into the splicer as shown above.

After the heat cycle is complete, the fiber protection sleeve may be hot.
Handle with care.
Caution Never touch the surface of the heating plate during the heating
operation. Doing so may cause personal injury and damage to the heat
shrink oven.

Evaluating protection sleeve

OK

Completely shrunk, no bubbles, the splice is centered in a sleeve

NG

1: The shrinking sleeve is not centered over the splice.

2: Bend in bare fiber

3: Bubbles on bare fiber

30
3. Maintenance
To keep excellent splice quality, regular cleaning and inspection are required.
Especially cleaning should be performed before and after each use. We recommend
your splicer to be checked through our maintenance service once a year.

Turn off the TYPE-39 before maintenance work. Failure to do so

Warning
may cause electric shock.

Cleaning
Clean each part with a cotton swab. Please bear in mind that daily cleaning can
maintain splicer performance. Clean components before and after use.

Names of components

LED

Electrode for
Electrode cover high voltage
plate side
thumb-screw & Objective lens
electrode cover
plate V-groove
Electrode
Objective lens
cover plate
thumb-screw
Electrode for low
& electrode
voltage side
cover plate
LED

Mirror protection glass

Bare fiber pad

Mirror
(Below mirror
protection glass)

31
Cleaning V-grooves
Even tiny bits of dust or dirt in the V-grooves might cause the fiber to be offset. To avoid
offset, carefully clean the V-grooves with a cotton swab moistened with alcohol.

1: Prepare a cotton swab

moistened with alcohol.

2: Brush the surface of the

V-grooves.

Cleaning LEDs and mirror protection glass

When a LED/mirror protection glass is dirty, a fiber image is unclear, resulting in
imperfect image processing. If the display is uneven or LED error occurs, clean them
with a cotton swab moistened with alcohol.

1: Prepare a cotton swab moistened with

alcohol.
3: Gently wipe the surface of the mirror
2: Gently wipe the surface of the LED.
protection glass.
Do not clean the mirror protection glass
hard. Doing so will damage to the mirror
protection glass, causing an error to
occur.
4: Use a dry cotton swab to wipe off any
excess alcohol.
5: If you cannot remove stain by cleaning
the mirror protection glass, unscrew the 4
screws and replace the glass with a new
one. After replacement, tighten the
Do not use a canned air for cleaning.
screws to hold the glass properly.
Chemical reaction may deteriorate the
Prohibition
lens, resulting in a loss of splicing
capability.
32
Cleaning bare fiber pads
Dirt on a bare fiber pad will also cause the fiber to be offset. When fiber offset occurs,
clean the bare fiber pad.

1: Prepare a cotton swab moistened with 2: Clean the surface of the bare fiber pads.
alcohol.
3: Use a dry cotton swab to wipe off any
excess alcohol.

Do not apply too much force when cleaning.

Cleaning microscopes (objective lenses)

If an unclear fiber image is still displayed or LED error occurs again after cleaning
LEDs or mirrors, clean the microscopes.

1: Remove the electrodes, referring to the 2: Prepare a cotton swab moistened with
“Replacing electrodes”. alcohol.
3: Gently wipe the lens of the microscope in a
circular motion.

4: Use a dry cotton swab to wipe off any

excess alcohol.
5: Re-fit the electrodes.
6: Perform an arc test.

33
 An electrode tip is extremely sharp. Do not use a canned air for cleaning.
Handle with care. Chemical reaction may deteriorate the
Caution
Prohibition
lens, resulting in a loss of splicing
capability.

Cleaning heat shrink oven

Dirt and dust can accumulate in the heat shrink oven easily. Clean the heating plate
regularly with a dry cotton swab.

Clean the heating plate with a dry cotton swab. Clean the clamps of the heat shrink oven with
a cotton swab moistened with alcohol.

Remove moisture or alcohol on the heat shrink oven with a dry

Caution cotton swab.

Cleaning fiber holders

Clean the fiber holders with a cotton swab moistened with alcohol.

34
 Replacing electrodes
Electrodes are worn out or contaminated due to silica glass evaporated during arc, and
the electrode condition changes day by day. To achieve a repetitive and stable arc for
excellent quality splicing, electrodes should be replaced periodically. Continuing to use
the same electrodes may result in high splice losses and poor splice strength.

< Electrode replacement alarm message>

On the TYPE-39, electrodes typically need replacing after approximately 2,500 arc
discharges. If the number of arc discharge exceeds 1,000 times, Arc Count shown on
the screen (refer to page 26) will be highlighted in yellow for caution. If the number
exceeds 2,000 times, Arc Count on the screen will be highlighted in red for warning,
with a message “Time for new electrodes”.
Arc 2000 ◆
Y◆

Time for new electrodes

<Electrode replacement warning message>

If the number exceeds 2,500 times, a warning message appears every time the splicer
is powered on and until you replace electrodes according to the replacement
procedures described in the next page.
Warning ◆
◆
Arc Count has exceeded 2500.

Replace the electrodes.

Failure to do so may cause high splice
losses and poor splice strength.

XOK

35
Electrode replacement procedures

1: Turn off the splicer and unplug the power 2: Using your fingers, loosen the
cord. thumbscrews.

3: Lift the electrode cover plate as shown in

the left figure.

4: Remove the old electrode.

5: Install a new electrode.

When handling the electrodes,

avoid touching the electrode tips
Caution
with anything.

6: Tighten the thumbscrew while pushing

Plastic the plastic button against the electrode
button
cover plate.

7: Repeat step 2 to 5 for the other electrode.

Always replace both electrodes at a time.

8: Plug the power cord into the power

module and turn on the power to
condition the electrodes. (Refer to page
48.) After conditioning the electrodes, the
Arc count is automatically reset.

Only use original Sumitomo electrodes.

36
 Caution

Ensure that the new electrode is fully

inserted with the plastic button against
the cover plate.

An electrode tip is extremely You can never remove the

Caution sharp. Handle with care. Caution electrode cover plate after
loosening the screw. Do not
attempt to remove the electrode
cover plate.

• Be sure to turn off the splicer and unplug the power cord or
remove the battery before replacing the electrodes.
Caution • Discard the old electrodes properly.

• Do not clean the electrode. Doing so may cause unstable arcing

Caution
performance.

Replacing monitor protection panel

The damaged or contaminated monitor protection panel can be replaced.

1: Unscrew the 4 screws to remove the monitor protection panel.

2: Fit a new monitor protection panel and tighten the 4 screws.

When fitting the panel to the monitor, pay attention not to let
dust or dirt into the panel.

37
 Packing and storage instructions
• Store the TYPE-39 and its accessories in a designated place in the case referring to
the photo below.
• Store the TYPE-39 in the direction shown in the photo below.
• The TYPE-39 with a cooling tray cannot be stored in the case. Remove the cooling
tray from the splicer and store it in the pocket.

TYPE-39 Operation manual

Power supply module
Fiber cleaver
Cooling tray (Optional*)

Power cord Jacket remover

Battery charge cord (Optional*)

*Sold separately
Battery module
(Optional*) Carrying case

The TYPE-39 fusion splicer is a precision instrument. Its rugged shipping case is
custom designed to protect it from impact, dust, dirt, and moisture. Always store and
transport the machine in its case. Observe the following instructions.

• Clean the TYPE-39 and all accessories before storing them.

• Be sure to remove the battery from the TYPE-39 and store it in a given place.

Keeping the battery in the TYPE-39 may cause the battery

Warning terminal to be damaged or deteriorated, resulting in fire.

• Reposition the monitor before storing.

• Discard the liquid solvent properly, or lock the dispenser completely and put it in a
plastic bag before packing the dispenser in the case.

38
 Take extreme care of the handling of alcohol.
Warning

• Before storing the fiber cleaver, dispose of the fiber fragments collected in the off-cut
collector in a proper way.

Glass fiber fragments are extremely sharp. Handle with care.

Caution

•Close the carrying case completely and latch it before transportation.

•Pay attention to storage temperature and dew condensation when storing the splicer.
The battery module is self-discharged during storage. Perform temperature control
and charge and discharge the battery once every 6 months.
Storage temperature -20°C ~ +50°C (if stored for less than 3 months)
-20°C ~ +30°C (if stored for less than 1 year)

39
4. Functions
Splice and heater conditions settings

Fiber type and protection sleeve settings

Heater Condition 1/2
Ready

X
60mm 0. 25 FPS-1

60mm 0. 9 FPS-1

40mm FPS-40

Y Thin 0.25 SPS-60

Thin 0.9 SPS-60

[Auto:60mm 0.25] PAGE

MENU CONDITION START BACK
BACK MOVE SELECT

From the Ready screen, press the Select the protection sleeve being used.
(MENU) key to enter the MENU Press the (SELECT) key to go to the
screen. Ready screen.
For the details of heater conditions, refer
01/01/2010 09:39
to page 42.
FIBER SLEEVE
If you would like to change heater
Auto 60mm 0.25
condition parameters, refer to page 44.
Menu
Selected fiber type
Condition Change
and protection sleeve
Function
Maintenance
01/ 01/ 2010 09:39
SPLICE MOVE SELECT FIBER SLEEVE
Auto 60mm 0.25
Press the (SELECT) key to enter
the fiber selection screen. Menu

Condition Change
Splice Condition 1/8 Function
Auto Maintenance
SMF Standard SMF
SMF SMF Quick
In this screen, monitor brightness can
SMF SMF AIAS
be adjusted if the (Brightness
BIF PureAccessR5
control) key is pressed.

PAGE
BACK
BACK MOVE SELECT

Select the fiber type being spliced. Press the (SELECT) key to enter the
protection sleeve selection screen.
For the details of splice conditions, refer to page 41~42.
If you would like to change splice condition parameters, refer to page 44.

40
Splice conditions

Page Splice condition Details

1/8 Using Auto fiber profiling check and Detection System (APDS*1),
the TYPE-39 recognizes the type of fiber loaded, automatically
chooses the correct splice program, and proceeds to splicing.
This mode enables to splice standard SMF (ITU-T G.652), MMF
(ITU-T G.651), DSF (ITU-T G.653), and NZDSF (ITU-T G.655).
The recognized fiber type is displayed below a fiber image on the
monitor screen.

x The recognizable fiber types are Standard SMF, MMF, DSF and
NZDSF. Other fiber types are shown “OTHERS” in the TYPE-39.
Auto
x DSF is recognized as NZDSF.

x The fiber detection is conducted on left and right fibers

individually. Even if left and right fibers are recognized as
different fiber types in the result of the fiber detection, the splicer
automatically proceeds to splicing. To double check the results
of the fiber detection, set “Arc Pause” to ON beforehand.

x The data on representative core profiles of standard fiber types

are stored in the TYPE-39. However, other manufacturers’ and
new design fibers may sometimes be recognized incorrectly.

SMF Standard SMF Can be used for splicing identical standard SMF (ITU-T G.652).

Can be used for splicing identical standard SMF (ITU-T G.652)

SMF SMF Quick
and making a faster splice. In this mode APDS is disabled.
Automatic Intentional Axis Shift function (AIAS*2) enables to
SMF SMF AIAS splice identical standard SMF (ITU-T G.652) with high
core-cladding eccentricities.
Can be used for splicing SUMITOMO’s BIF (Bend Insensive fiber,
BIF PureAccessR5
ITU-T G.657).
2/8 Can be used for splicing BIF (Bend Insensive fiber, ITU-T G.657).
BIF G657 adaptive This mode helps to splice optical fiber with complicated core
profile.

MMF MMF 50 & 62.5 Can be used for splicing identical standard MMF (ITU-T G.651).

DSF Standard DSF Can be used for splicing identical standard DSF (ITU-T G.653).

NZDS Typical NZDS Can be used for splicing identical standard NZDS (ITU-T G.655).

2/8 Approx. 30 splice conditions optimized for other fiber types are
~ Special splice conditions contained. Use a suitable splice condition for the fiber type being
7/8 spliced.

41
Page Splice condition Details
8/8
This mode can be used for splicing fibers by shifting the centers
of the left and right fiber cores and achieving intentional high
splice losses.
Recommended target attenuation range: 0.1~5.0dB

An estimated splice loss displayed in the splicer may not match

an actual splice loss depending on the fiber type being spliced. It
is recommended that actual splice losses be measured and
SMF SMF ATTN-STD
checked with a power meter.

x ATTN: Enter a target splice loss in “Function” settings (6/6

page). User settable attenuation range is 0.1~15dB (in
increments of 0.1dB).

x ATTN factor: If the target splice loss does not match an actual
loss, modify this value in “Function” settings (6/6 page).

Recommended target attenuation range: 5.0~15.0dB

SMF SMF ATTN-WIDE
Refer to “SMF ATTN-STD” regarding how to use this mode.

*1: The splicer automatically recognizes optical fiber type loaded via image processing, verifies the
selected splice condition matches the fiber, and also displays the results if a mismatch is
detected. This system prevents an operator from splicing with the incorrect condition.
*2: High core-cladding eccentricities have an effect on surface tension during arc, yielding high
splice loss. This method is used to intentionally offset the left and right fiber centers in order to
minimize this effect.

Heater conditions
The heating conditions are optimized for Sumitomo protection sleeves. Select an
appropriate heater condition for the protection sleeve you are using.
Page Heater condition Details
1/2 Can be used for heat shrinking 60mm protection sleeves for
60mm 0.25 FPS-1 single fiber with 0.25mm coating, for example, Sumitomo
FPS-1.
Can be used for heat shrinking 60mm protection sleeves for
60mm 0.9 FPS-1
single fiber with 0.9mm coating, for example, Sumitomo FPS-1.
Can be used for heat shrinking 40mm protection sleeves for
40mm FPS-40
single fiber, for example, Sumitomo FPS-40.
Can be used for heat shrinking 60mm pre-shrunk protection
Thin 0.9 SPS-60
sleeves.
Can be used for heat shrinking 60mm pre-shrunk protection
Thin 0.25 SPS-60
sleeves.
2/2 Can be used for heat shrinking 40mm pre-shrunk protection
Thin 0.25 SPS-40
sleeves.

Lynx Can be used for heat shrinking Lynx sleeves.

42
Changing splice and heating conditions

Condition Setting 2/3

Ready
Heat up Temp. A
X [200]°C
Heating Duration. A
[15]sec
Heat up Temp. B
[200]°C
Heating Duration. B
Y [15]sec
Finish Temp.
[150]°C

[SMF:60mm 0.25] PAGE

MENU CONDITION START BACK MOVE SELECT

From the Ready screen, press the 1: Use the (MOVE) keys to highlight
(CONDITION) key to enter the the parameter you would like to
Condition Setting (1/3) screen. change.
2: Use the (SELECT) key to change
the settings.
3: Press the (PAGE) key to go to the
next (3/3) page.
Condition Setting 1/3
Arc Test
[OFF]
Arc Center
[260]dot

Condition Setting 3/3

Fusion Time
[01.65]sec
Prefusion Time
PAGE
[0.05]sec
Arc Gap
BACK MOVE SELECT [10.00]um
Over Lap
[25.00] um
1: Use the (MOVE) keys to highlight Arc Power
[034]step
the parameter you would like to
change. PAGE
2: Use the (SELECT) key to change BACK MOVE SELECT

the settings.
1: Use the (MOVE) keys to highlight
3: Press the (PAGE) key to go to the
the parameter you would like to
next (2/3) page.
change.
2: Use the (SELECT) key to change
the settings.
3. Press the (BACK) key to go to the
Ready screen.

43
Page Condition setting
1/3 <Arc Test>
To perform an arc test, select “ON”. After the arc test, this setting is automatically
returned to “OFF”. For further details about the arc test, refer to page 22~24.
<Arc Center>
This is an arc center position set by the splicer. As the position is automatically set
after an arc test, normally an operator does not need to change it manually.
2/3 <Heat up Temp. A>
Center area starts rising up to the set temperature.
<Heating Duration A>
After heat shrink oven reaches Heat Up Temperature, it maintains the temperature of
center area for this duration.
<Heat up Temp. B>
Both ends start rising up to the set temperature.
<Heating Duration B>
After heat shrink oven reaches Heat Up Temperature, it maintains the temperature of
both ends for this duration.
<Finish Temp.>
This is the finish temperature to take out the sleeve. The flashing indication on the
keypad stops at this temperature and a beep sounds.
3/3 <Fusion Time>
Fusion time is the duration of arc discharge.
<Prefusion Time>
Pre-fusion time is the time in seconds the fiber ends wait after the arc discharge
begins before beginning the overlap (feed).
<Arc Gap>
Arc gap is the distance between the left and right fibers before fusion takes place.
<Over Lap>
Over lap is the amount of over lap between the left and right fibers that occurs when
the right fiber is fed forward during the arc fusion.
<Arc Power>
Expressed in a unitless step value, arc power controls the amount of heat the fibers
are exposed to during the fusion arc. As the power is automatically set after an arc
test, normally an operator does not need to change it manually.

44
Function settings
1/2
Function 2/5
Ready
Language
[English]
X
Temperature unit
[°C]
Heater Auto Start
[OFF]
Light for v-groove
Y [ON]
Date (dd/mm/yy hh:mm)
[26/01/06 23:59]

[Auto:60mm 0.25] PAGE

MENU CONDITION START BACK MOVE SELECT

Press the (MENU) key to enter the 1: Use the (MOVE) keys to select the
Menu screen. function you would like to change.
2: Press the (SELECT) key to change
01/01/2010 09:39 the settings.
FIBER SLEEVE 3: Press the (PAGE) key to go to the
Auto 60mm 0.25 next (3/5) page.
Menu
Condition Change Function 3/5
Function Fiber Insert Screen
[ ]
Maintenance Pre-Fusion Screen
[ ]
Arc Screen
SPLICE MOVE SELECT [ ]
Post-Fusion Screen
[ ]
1: Using the (MOVE) keys, select Est. Loss Screen
[ ]
“Function”.
2: Press the (SELECT) key to enter PAGE

the function settings (1/5) screen. BACK MOVE SELECT

1: Use the (MOVE) keys to select the

Function 1/5 function you would like to change.
Arc Pause 2: Press the (SELECT) key to change
[ ON ]
Sleep the settings.
[20 sec]
Auto Power Off 3: Press the (PAGE) key to go to the
[1 min]
Display Monitor next (4/5) page.
[FRONT]
Auto Start
[OFF]
Function 4/5
PAGE Memory
[OFF]
BACK MOVE SELECT
Display
[0027]
1: Use the (MOVE) keys to select the Output
[0001]-[0027]
function you would like to change. Clear
[Previous]
2: Press the (SELECT) key to change Histogram
[Loss]
the settings.
3: Press the (PAGE) key to go to the PAGE
next (2/5) page. BACK MOVE SELECT

45
 2/2
Press the (PAGE) key to go to the
next (5/5) page.

Function 5/5 If Buzzer (Key) is set to OFF, keypad buzzer

Buzzer ( Key )
[ ON] does not sound when a key is pressed.

PAGE
BACK MOVE SELECT

Screen indication

If [ ] is indicated on the screen,

Function 3/4
X or Y screen is displayed.
Fiber Insert Screen
[ ]
Pre-Fusion Screen
[ ]
Arc Screen
[ ]
Post-Fusion Screen
[ ]
Est. Loss Screen
[ ]

PAGE
BACK MOVE SELECT

If [ ] is indicated on the screen,

X and Y screens are vertically
displayed.

If [ ］ is indicated on the screen,

X and Y screens are horizontally
displayed.

46
Page Functions
1/5 <Arc Pause>
This function stops the splicing process before arcing occurs. If you would like to
check offset and fiber end faces, set this function to ON.
<Sleep>
If the splicer is not interrupted for a certain span of time, to minimize power
consumption on standby, the monitor and 12VDC will be turned off. (The Power LED
will be lit in orange.) To return to normal operation, press any key, except the Power
key.
<Auto Power Off>
If the splicer is in Sleep mode and is not interrupted for another certain span of time,
the splicer is automatically powered off. You need to switch on the splicer again.
<Display Monitor>
Front monitor type or Back monitor type can be selected.
<Auto Start>
This function starts the splicing process when the fiber is inserted in the splicer and
the hood is closed.
2/5 <Language>
The language being displayed can be selected. (Some languages cannot be
selected.)
<Temperature Unit>
This function switches the temperature units.
<Heater Auto Start>
This function starts the heating process when the fiber is placed into the heat shrink
oven.
<Light for V-groove>
This function sets the V-groove illumination to ON or OFF.
<Date>
This function sets the built-in clock of the splicer to local time.
3/5 Single (X or Y) screen type or dual (X and Y) screen type can be selected in each step
of the splicing process. For further details, please refer to page 46.
4/5 <Memory>
This function stores splice data such as cleave angle, offset and so on.
(A total of 10,000 splice data points can be stored.)
<Display>
Stored splice data is displayed. Enter the memory location you would like to view.

<Output>
Stored splice data can be downloaded to a PC. Contact maintenance service center if
you would like to use this function.
<Clear>
After data of 10,000 splices are stored, the oldest splice data is deleted and the latest
splice data is stored. You can select “Previous” which deletes the previous splice data
point or “All” which deletes all the stored data at a time.
<Histogram>
Stored splice data information (estimated loss or cleave angle) is displayed under the
histogram. Select the data you would like to view under histogram.
5/5 <Buzzer (Key)>
This function enables to select keypad buzzer ON/OFF.

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Maintenance settings

Maintenance
Ready 1/2
Conditioning Arc
X Reset Arc Count
Arc Count 0030
All Count 012345
Warning
Y Turn power off and
Take power unit out of splicer
When electrodes changed

[Auto:60mm 0.25] PAGE

MENU CONDITION START BACK MOVE SELECT

Press the (MENU) key to enter 1: Use the (MOVE) keys to select
the Menu screen. the function you would like to
change.
2: Press the (SELECT) key to
01/01/2010 09:39
FIBER SLEEVE change the settings.
Auto 60mm 0.25 3: Press the (PAGE) key to go to
the next (2/2) page.
Menu
Condition Change
Function Maintenance 2/2
Restore Data
Maintenance Self Inspection
Battery Refresh
SPLICE MOVE SELECT

1: Using the (MOVE) keys, select

“Maintenance”.
2: Press the (SELECT) key to enter
PAGE
the maintenance settings (1/2)
BACK MOVE SELECT
screen.

Page Maintenance
1/2 <Conditioning Arc>
After the electrodes are replaced, this function is used to condition a new electrode.
The number of conditioning arc is preset. Arc Count is automatically reset after
conditioning arc is performed.
<Reset Arc Count>
Arc Count can be reset, while All Count cannot.
2/2 <Restore Data>
All parameters except Arc Count and All Count are returned to the factory setting.
<Self Inspection>
The circuit board, optical unit, motors and heat shrink ovens are automatically
inspected.
<Battery Refresh>
Used to refresh the battery module. (Refer to page 14.)
48
5. Other convenient functions
The TYPE-39 is provided with various functions. Set up the functions as necessary.

Back monitor type

The back monitor type is convenient when you would like to place the fiber to be
spliced for installation closer to you. (See also page 45 and 47.)

Front monitor Back monitor

Dual heat shrink oven

2 heat shrink ovens are equipped with the TYPE-39. The ovens run individually and
splicing operation can be improved more effectively. Both ovens also can be operated
simultaneously.

Heat cycle status indicator bar

Ready

X Rear heat shrink oven

Front heat shrink oven

[Auto:60mm 0.25]
MENU CONDITION START

The heat cycle status indicator bar enables checking the progress of the heat cycle on
the screen.

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Detachable/attachable bare fiber pads
The bare fiber pad is moved in conjunction with the opening and closing of the hood. It
can be separated from the hood to check to see if the fiber is clamped properly.

Detaching and attaching bare fiber pads

1: Slide the bare fiber pad release button 2: When the hood is opened, the bare fiber
in the direction indicated by the arrow. pad is removed from the hood.

3: You can check if the fiber is placed 4: When the hood is closed, the hood
seated in the V-groove properly by the catches the bare fiber pad. The hood
pad. and the pad are moved together.

Auto start
The TYPE-39 is provided with Auto start function that automatically starts the splicing
process and the heating operation.

Auto start splicing

When the fiber is inserted into the splicer and the hood is closed, the splicing process
is automatically started. The (SET) key does not need pressing.
(See also page 45 and 47.)

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Auto start heating
When the fiber is placed into the heat shrink oven, the heating operation is
automatically started. The (HEAT) key does not need pressing.
(See also page 45 and 47.)

Splice data storage function

Function 4/4 The TYPE-39 has the capability to record

Memory
[ON] splice loss information for each splice that is
Display
[0027] performed. Set “Memory” to ON when you
Output
[0001]-[0027] would like to store splice data.
Clear
[Previous]
Histogram
[Loss]
To display stored splice data, select
“Display”. Enter the memory location you
PAGE would like to view.
BACK MOVE SELECT

Description of data
Š Cut (L/R): Inspected cleave angle of the
Splice Data 1/2 (L/R) fiber.
<0027> Š Offset: Inspected offset of the core axis (or
Cut (L) 1.3 deg
Cut (R) 1.3 deg diameter axis).
Offset 0.2 um
Deform 0.4 deg Š Deform: Inspected tilt angle of the core axis
Ect (L) 0.3 um caused by deformation.
Ect (R) 0.6 um
Core Offset 0.1 um Š Ect (L/R): Inspected core eccentricity of the
Arc Count 36 Cnt (L/R) fiber.
Estimation Loss 0.010 dB
d Š Core Offset: Inspected core step status of
MEMO
BACK DATA PAGE
the offset caused by deformation.
ŠArc Count: Arc count since the replacement
of the electrodes.

Splice Data 2/2

〈0027〉
Align Method Core
Fiber SMF
Date 09/03/2006
Time 14:37
Memo Standard SM

MEMO
BACK DATA PAGE

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 Write Memo
Standard SMF
[ S t a n d a r d S M F
ABCDEFGHIJKLMNOPQR
STUVWXYZabcdefghij
klmnopqrstu vw xyz01
23456789 !#$%& () []
* + - , . / < = > ? @ _ : ’ [ Enter]
To add individual information, from “Splice
Data” screen, press the (MEMO) key.
]
(A maximum of 11 characters can be entered.)
Edit the memo according to the key guidance
shown on the screen.

DELETE BACK SELECT

MOVE MOVE MOVE

Tripod fixing screws

The TYPE-39 has screw holes for M8 screw and 1/4-20UNC screw. In a high location,
fix the splicer to a tripod to prevent it from dropping.

Screw hole for Screw hole for

1/4-20UNC screw M8 screw

In a high location, fix the TYPE-39 to a tripod with the M8 screw or

1/4-20UNC screw on the bottom of the splicer to prevent the splicer from
Caution dropping.

52
6. Troubleshooting
For repair and technical support, contact maintenance service center address
described in the back cover.

Arc problems
The electrodes typically need replacement after 2500 splices. Some common
symptoms that indicate the electrodes need replacing are:
٠High or inconsistent splice losses
٠Bubbles in the fibers after splicing
٠Diameter faults
٠Fluttering or unstable arc observed on the monitor
٠Fiber burned in half
٠Sizzling noise while arcing
Refer to page 36, “Electrode replacement procedures”.

If an electrode tip touches something, it will be deformed, causing poor arcing

problems. Take care of the handling of electrodes.

Fiber breaking
When the splicing process is complete, a proof test may be performed on the fibers
while in the fiber chucks. If the fibers are breaking when the proof test is performed,
re-do an arc test. If the arc power level is too weak, the splice may be poor, resulting in
fiber breaking.
If the fibers are breaking in spite of a good arc test result, clean the V-grooves and the
bare fiber pads completely. Deterioration of a jacket remover/fiber cleaver may lead to
fiber breaking. Clean the jacket remover/fiber cleaver completely.

Splicer does not power up

If the fusion splicer fails to turn on when the ON key is pressed, check the following:
٠Verify that the power supply module or battery module is installed in the module bay
properly
٠Verify that the power plug is seated properly (the power cord is connected to the
power supply module.)
٠Verify that the LED of the power supply module lights up.
٠If using battery operation, ensure that the battery module is fully charged.
If the splicer still does not power up after checking the above, contact our maintenance
service center.

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 Warranty and repair service
Before requesting a repair, try to locate the problem and identify the cause by referring
to “6 Troubleshooting” at page 49. If you ensure that your machine is really in need of a
repair, contact our maintenance service center.

Warranty period
1. We warrant that this product (TYPE-39 fusion splicer, installed software, and other
equipment), in the course of its normal use, will be free from defect in materials and
workmanship for one year (except consumables) from the date you acquire it.

Services after warranty period

After the warranty period expires, all products may be repaired for a reasonable
service charge.

2. The following cases are the exception for repairing and replacing the product free of
charge.
(1) Damage or malfunction caused by misuse, mishandling, non qualified repair,
disassembly, modification, or any other irregular execution
(2) Damage or malfunction caused by drop, fall or any other faulty treatment such
as to be explained in precautions on this manual.
(3) Damage or malfunction caused by actions that are beyond Sumitomo’s control
including for example, fire, water flood, earthquake, lightening or similar
disaster, or any other accident.
(4) Damage or malfunction caused by the use of Product in conjunction with
accessories, products, or consumables not specified or approved by Sumitomo.
(5) Replacement of consumables
(6) Travel expense that is charged if a trip for repair is requested by the customer.
(7) Damage or malfunction caused by use of batteries and battery chargers not
specified or approved by Sumitomo.
(8) Products founds corroded due to exposure to water or dew condensation, or
cracked or deformed circuit board.
3. The customer shall bear the cost of returning the product to Sumitomo.

<Availability of spare parts>

The availability of spare parts for the splicer must be guaranteed for a period of 7 years
from the end of the sale. However due to parts manufacturer’s reason, spare parts for
repair might be impossible to get within such period.

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 Error message list
Please contact maintenance service center when it is not recovered if you take the
measures below.
Error message
Arc Test Error
(Process Image)
Brightness Error
Brightness Various Error
LED Error
Core Align Error
AIAS Align Error
ATTN Align Error
(Dust) (Timeout)
(Process Image) (V-groove)
Cut Error L / R / LR
(Angle) (Crack) (Projection)
Description and measures
[Description]
•The microscope lens, mirror protection glass or LED is
contaminated.
[Measures]
•Clean the LED.
•Clean the mirror protection glass inside the hood.
•Clean the microscope lens.
Refer to “Maintenance” described in page 32-34 for the
cleaning of LED, mirror protection glass, and microscope lens.
•Perform an arc test again.
[Description]
•The microscope lens, mirror protection glass or LED is
contaminated.
[Measures]
•Clean the LED.
•Clean the mirror protection glass inside the hood.
•Clean the microscope lens.
Refer to “Maintenance” described in page 32-34 for the
cleaning of LED, mirror protection glass, and microscope lens.
[Description]
•There is dust or dirt on the fiber.
•The microscope lens, mirror protection glass or LED is
contaminated.
[Measures]
•Prepare the fiber again.
•Clean the LED.
•Clean the mirror protection glass inside the hood.
•Clean the microscope lens.
Refer to “Maintenance” described in page 32-34 for the
cleaning of LED, mirror protection glass, and microscope lens.
[Description]
•The fiber is not cleaved properly.
[Measures]
•Prepare the fiber again.
•Clean the upper and lower bare fiber pads of the cleaver
•The cleaver blade might be deteriorated. Change the blade
position or replace the blade. For further information, refer to
the operation manual of the cleaver.
55
 Error message
Device Error
Diameter Align Error
(Dust) (Timeout)
(Process Image) (V-groove)
Fiber End Check Error
(Process Image)
Focus Error
(Process Image) (Microscope)
(Dust) (Diameter) (Timeout)
Gap Adjust Error L/R
(Process Image) (Timeout)
Hood Open Error
Description and measures
[Description]
• A system error has occurred.
[Measures]
•Turn off the power and turn it on.
•If the error still persists, contact our maintenance service
center.
[Description]
•There is dust or dirt on the fiber.
•The microscope lens, mirror protection glass or LED is
contaminated.
[Measures]
•Clean the LED.
•Clean the mirror protection glass inside the hood.
•Clean the microscope lens.
Refer to “Maintenance” described in page 32-34 for the
cleaning of LED, mirror protection glass, and microscope lens.
[Description]
•The microscope lens, mirror protection glass or LED is
contaminated.
[Measures]
•Clean the LED.
•Clean the mirror protection glass inside the hood.
•Clean the microscope lens.
Refer to “Maintenance” described in page 32-34 for the
cleaning of LED, mirror protection glass, and microscope lens.
[Description]
•There is dust or dirt on the fiber.
•The microscope lens, mirror protection glass or LED is
contaminated.
[Measures]
•Prepare the fiber again.
[Description]
•The fiber end face is not clean.
[Measures]
•Prepare the fiber again.
•Clean the upper and lower bare fiber pads of the cleaver
•The cleaver blade might be deteriorated. Change the blade
position or replace the blade. For further information, refer to
the operation manual of the cleaver.
[Description]
•The hood is not closed completely.
[Measures]
•Close the hood completely.
56
 Error message Description and measures
Initialize Error [Description]
•The motor failed in returning to the initial position.
[Measures]
•Check if there is any foreign material such as fiber coating
residue around and in the fiber stage.
•Check if the spliced fiber is inserted in the splicer.
•Turn off the power and turn it on again. Redo the splice.
Inserting Fiber Error L/R [Description]
•The fiber is not inserted into the splicer properly.
[Measures]
•Insert the fiber into the splicer properly.
•Check if the cleave length is correct.
Preadjust Error [Description]
(Timeout) (V-groove) •The microscope lens, mirror protection glass or LED is
(Process Image) contaminated.
•There is dust or dirt in the V-groove.
[Measures]
•Clean the LED.
•Clean the mirror protection glass inside the hood.
•Clean the microscope lens.
•Clean the V-groove.
Refer to “Maintenance” described in page 32-34 for the
cleaning of LED, mirror protection glass, microscope lens and
V-groove.
•Insert the fiber into the splicer properly and redo the splice.
Protrusion Error [Description]
•The fiber is inserted too much forward.
[Measures]
•Remove the fiber and press the Reset key.
•Check if the cleave length is correct and insert the fiber into the
splicer properly again.
Splice Error [Description]
(Diameter) (Core) •There is dust or dirt on the fiber.
(Process Image) •Bubbles are generated in the splice.
•The splice program is not correct.
Estimation loss exceeds the [Measures]
limit. •Perform an arc test to obtain an optimum arc power level.
(The estimated loss is indicated •Ensure that the selected splice program is correct.
in red.)

57
 Error message Description and measures
Time Out Error [Description]
Forward Limit Error •The motor could not be driven.
Reverse Limit Error [Measures]
(ZL)(ZR)(MSX) •Turn off the power and turn it on again.
(VY)(VX)(MSY) •If the error still persists, contact our maintenance service
center.
CAMERA ERROR [Measures]
•Turn off the power and turn it on again.
•If the error still persists, contact our maintenance service
center.

58
[Product specifications]
Optical fiber Material Silica glass
requirement Profile type SMF, MMF, DSF, NZDSF
Fiber diameter 125µm
Fiber coating diameter 250µm, 500µm, 900µm
Cleave length 10 mm
Fiber count Single fiber
Size and Size (main body) *1 150W × 150D × 150H (mm)
weight Weight Approx. 2.9 kg (with PS-66)
Approx. 3.0 kg (with BU-66S)
Monitor 5.6” TFT color monitor
Standard Typical splice loss *2 SMF : 0.02dB
performance MMF : 0.01dB
DSF : 0.04dB
NZDSF : 0.04dB
Typical splice cycle time *2 Approx. 9 seconds (Quick Mode)
Approx. 12 seconds (Automatic Mode)
Typical heating cycle time *3 40mm sleeve Approx. 50 seconds
60mm sleeve Approx. 55 seconds
Splicing/heating operation per Approx. 100 (BU-66S)
fully charged battery *4
Functions Loss Estimation Provided
Splice data storage 10000 splices
Tension test *5 1.96N (200gf)
Heat shrink oven 2 built-in heat shrink ovens
Automatic arc test Provided
V-groove white LED illumination Provided
Interface USB1.1 type-B
Programs Splice programs Max. 48
Heating programs Max. 20
Power supply AC operation With PS-66
Input:AC 100/120/220/240V +/-10%
50/60Hz +/-5%
Voltage Dips: within 30% 0.5periods,
within 60% 50periods
Fast transients/burst: within 1kV 5kHz 1minute
DC operation With PS-66 and car battery cable
Input: DC 12V (10.5 – 15V)
Battery operation With BU-66S or BU-66L
Nominal capacity BU-66S: 4500mAh
BU-66L: 9000mAh
Nominal voltage: 13.2V
DC output 12V For Sumitomo’s heated jacket remover

Environmental Operation temperature *6 -10 °C ~ +50 °C

conditions Storage temperature *6 *7 -40 °C ~ +80 °C
Altitude 0 to 5,000m
Windproof Max. 15m/s
Electrode life 2,500 arc discharges *8

59
*1 The protrusion part is not included.
*2 With Sumitomo identical fiber (in room temperature. Varies depending on the condition of fiber.)
*3 With the power supply module in room temperature (20°C). If the battery module is used, the
heating cycle time varies depending on the temperature and the remaining battery capacity.
With Sumitomo protection sleeve FPS-40 or FPS-1. Coating diameter 250µm.
*4 With a new battery, 1 splice cycle time (splice + protection) completes in 90 seconds, in room
temperature.
*5 Performed on the fiber stage after splicing.
*6 Non-condensing
*7 The Battery module storage temperature range: -20°C ~ +50°C (if stored for less than 3 months)
-20°C ~ +30°C (if stored for less than 1 year)
*8 Electrode life is not guaranteed. This number may vary depending on the operating environment.

60
61
Revision D Jul. 29, 2010
Revision C Aug. 6, 2009
Revision B Mar. 17, 2009

Tokyo (JAPAN) Beijing (China) Bangkok (Thailand)

Sumitomo Electric Industries, Ltd. Sumitomo Electric Consulting Sumitomo Electric (Thailand) Limited
(Global Business Dept.) (Shanghai) Co., Ltd. Tel: +66 (0)2 260 7231 to 5
3-9-1, Shibaura, Minato-ku, Tokyo 108-8539 JAPAN (Beijing Branch)
Tel: +81 (0)3 6722 3246 Tel: +86 10 6590 8196 Singapore
http://www.sei.co.jp Sumitomo Electric Interconnect Products
Shanghai (China) (Singapore) Pte Ltd.
North Carolina (U.S.A) Sumitomo Electric Consulting Tel: +65 6261 3388
Sumitomo Electric Lightwave Corp. (Shanghai) Co., Ltd.
78 Alexander Drive, P.O. Box 13445, Research Triangle park, Tel: +86 21 6278 5978 New Delhi (India)
NC27709 U.S.A Sumitomo Electric Industries, Ltd.
Tel: +1 919 541 8100 Hong Kong (New Delhi Office)
http://www.sumitomoelectric.com Tel: +91 (0)11 439 5115/5116
Sumitomo Electric Asia, Ltd.
Tel: +852 2576 0080
London (U.K)
Philippines
Sumitomo Electric Europe Ltd.
220 Centennial Park, Centennial Avenue, Elstree, Herts, WD6 3SL, U.K. Guangzhou (China) Sumitomo Electric Industries
Tel: +44 (0)20 8953 8118 Sumitomo Electric Asia, Ltd. (Philippines) Incorporated
http://www.sumitomoelectric.com (Guangzhou Office) Tel: +63 2 811 2755
Tel: +86 (0)20 8666 5780

(c) 2006 SUMITOMO ELECTRIC INDUSTRIES, LTD.

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