Magnetic Liquid

Level Indicators

Installation and Operating Manual

Gauges
Switches
Transmitters
Read this Manual Before Installing Notice of Trademark, Copyright, and Limitations
This manual provides information on Magnetic Liquid Magnetrol & Magnetrol logotype, Orion Instruments,
Level Indicators. It is important that all instructions are Aurora, Eclipse, and Jupiter are trademarks of Magnetrol
read carefully and followed in sequence. International.

Conventions Used in this Manual Copyright © 2019 Magnetrol International.

All rights reserved.
Certain conventions are used in this manual to convey
specific types of information. General technical material,
Performance specifications are effective with date of issue
support data, and safety information are presented in
narrative form. The following styles are used for notes, and are subject to change without notice. Magnetrol
cautions, and warnings. reserves the right to make changes to the product
described in this manual at any time without notice.
Notes Magnetrol makes no warranty with respect to the accuracy
of the information in this manual.
Notes contain information that augments or clarifies
an operating step. Notes do not normally contain
Warranty
actions. They follow the procedural steps to which
they refer. All Magnetrol/Orion mechanical level controls are
warranted free of defects in materials or workmanship for
Cautions five full years from the date of original factory shipment.
Cautions alert the technician to special conditions that
All Magnetrol/Orion electronic level controls are war-
could injure personnel, damage equipment, or reduce
ranted free of defects in materials or workmanship for
a component’s mechanical integrity. Cautions are also
eighteen months from the date of original factory
used to alert the technician to unsafe practices or the
shipment.
need for special protective equipment or specific
materials. In this manual, a caution box indicates a
If returned within the warranty period; and, upon factory
potentially hazardous situation which, if not avoided,
inspection of the control, the cause of the claim is
may result in minor or moderate injury.
determined to be covered under the warranty; then,
Magnetrol/Orion will repair or replace the control at no
Warnings
cost to the purchaser (or owner) other than transportation.
Warnings identify potentially dangerous situations or
serious hazards. In this manual, a warning indicates an Magnetrol/Orion shall not be liable for misapplication,
imminently hazardous situation which, if not avoided, labor claims, direct or consequential damage or expense
could result in serious injury or death. arising from the installation or use of equipment. There
are no other warranties expressed or implied, except special
Safety Messages written warranties covering some Magnetrol products.
Follow all standard industry procedures for servicing
electrical equipment when working with or around high
Quality Assurance
voltage. Always shut off the power supply before touch-
ing any components. The quality assurance system in place at Magnetrol guar-
antees the highest level of quality throughout the com-
WARNING! Explosion hazard. Do not connect or pany. Magnetrol is committed to providing full customer
disconnect equipment unless power has been switched off satisfaction both in quality products and quality service.
or the area is known to be non-hazardous.
The Magnetrol corporate quality assurance system is reg-
Low Voltage Directive istered to ISO 9001 affirming its commitment to known
international quality standards providing the strongest
For use in Installation Category II, Pollution Degree 2.
assurance of product/service quality available.
If equipment is used in a manner not specified by the
manufacturer, protection provided by the equipment
may be impaired.
 Magnetic
Liquid Level Indicators
Table of Contents
1.0 Installation
1.1 Unpacking.............................................................4
1.2 Pre-installation Checklist .......................................4
1.3 Equipment and Tools ............................................4
1.4 Side Mount Installation.........................................5
1.5 Top Mount Installation .........................................6
1.6 Top/Bottom Connection Installation.....................6
1.7 Start-up .................................................................6
1.8 Special Accessory Installation.................................7
1.8.1 Insulation or Blanket Installation................7
1.8.2 Steam Heat Tracing Installation ..................8
1.8.3 Electric Heat Tracing Installation................8
1.8.3.1 Units with a fixed-point
thermostatic switch..............................8
1.8.3.2 Units with an adjustable “bulb-type”
thermostatic switch..............................9
1.9 Switch Installation ...............................................10
1.9.1 OES Cam Operated Switch......................10
1.9.1.1 Mounting to an
Atlas™ or Gemini™ MLI ....................10
1.9.1.2 Mounting to an Aurora® MLI ...........10
1.9.1.3 Wiring...............................................11
1.9.2 ORS Electric Reed Switch ........................11
1.9.2.1 Mounting to an
Atlas or Gemini MLI.........................12
1.9.2.2 Mounting to an Aurora MLI .............12
1.9.2.3 Wiring...............................................12
1.10 Analog Transmitter Installation............................13
1.10.1 OCT Reed Transmitter.............................13
1.11 Internal Electronic Transmitter Installation .........13
1.12 Internal Eclipse® Transmitter Installation.............14
2.0 Reference Information
2.1 Description..........................................................14
2.2 Theory of Operation ...........................................15
2.2.1 Side Mount...............................................15
2.2.2 Top Mount ...............................................15
2.3 Troubleshooting...................................................16
2.3.1 Side Mount...............................................16
2.3.2 Top Mount ...............................................17
2.4 Spare Parts...........................................................17
2.5 Maintenance........................................................17
2.6 Specifications.......................................................18
2.6.1 Magnetic Level Indicator ..........................18
2.6.2 Model OES Switch ...................................19
2.6.3 Model ORS Switch...................................19
2.6.4 Model OCT Analog Transmitter ..............19
2.6.5 Model JM4 Jupiter® Magnetostrictive
Transmitter ...............................................19
2.6.6 Model 706 Eclipse® Transmitter ...............19
 1.0 Installation
Caution: If equipment is used in a manner not specified by manu-
facturer, protection provided by equipment may be
impaired.

1.1 Unpacking

Unpack the instrument carefully. Inspect all units for

damage. Report any concealed damage to carrier within
24 hours. Check the contents of the packing slip and
purchase order. Check and record the serial number for
future reference when ordering parts.
Caution: Do not discard the shipping container until all parts are
checked.

1.2 Pre-installation Checklist

1. Manually move the float from 0% to 100% to 0% prior

to start up/check out in order to reinitialize accessory
products, if so equipped. Accessories may inadvertently
change state due to rough handling in shipment.
2. Remove float prior to pressure testing tank.
Caution: Float damage will occur if not removed from chamber prior
to pressure testing the tank.
3. Verify the MLI’s center to center distance equals the
vessel’s center to center.

1.3 Equipment and Tools

• Open-end wrenches or adjustable wrench to fit the process

studs and nuts. A torque wrench is highly desirable.
• Flat-blade screwdriver
• Digital multimeter or digital volt/ammeter if transmitters
or switches are attached
• Level
• Gasket for mating flanges
• Teflon tape & “never seize” for threaded units
• Pipe wrench for threaded units

4 46-638 Magnetic Liquid Level Indicators

 1.4 Side Mount Installation
Caution: This instrument is intended for use in Installation
Category II, Pollution Degree 2 locations.

NOTE: Top of gauge nameplates are available as an option.

The MLI nameplate can be used as bottom reference of

the external cage. Install the cage to the vessel with name-
plate at bottom. Isolation valves are recommended for
installation between vessel and external cage. Check to
ensure the external cage is vertical. All piping should be
straight and free of “low spots” or “pockets” so that the
lower liquid connection will drain toward the external
cage. Adjust piping as required.

It is recommended a drain valve be installed in the bottom

flange to allow cleaning and checking level. Close the
isolation valves until start up.

Initial installation of the Magnetic Level Indicator is sim-

ple. Unless otherwise specified, MLIs will be shipped from
the factory fully assembled. All flanges will be torqued to
ANSI specifications. Make sure all process connections
attached to the vessel which the gauge will be mounted to
are vertically level, and flanges, if any are level.

Carefully unpack the MLI and stand it up vertically.

NOTE: Longer units require support of the entire length of the cham-
ber while being lifted in place vertically. This will prevent bow-
ing of the chamber, that could result in glass breakage. Once
the gauge is mounted to the vessel and the liquid level rises
inside the vessel, the gauge will become operational

Isolation valves are recommended, but not required. If

isolation valves are used, care must be used when opening
the valves to prevent a surge of fluid or gases through the
chamber. A surge can cause the float to be propelled to the
far end of the chamber, and float damage could result.
Caution: If for any reason the MLI is pressurized higher than the
maximum pressure indicated on the name tag, the float
inside the chamber is subject to collapsing and causing
float failure.

NOTE: Float is shipped in chamber.

46-638 Magnetic Liquid Level Indicators 5

 1.5 Top Mount Installation

Caution: This instrument is intended for use in Installation

Category II, Pollution Degree 2 locations.

The top mount gauge can be installed as one complete

unit or disassembled to allow access from inside the tank.
Correct vertical installation is required to assure proper
float movement.
To disassemble you need only to unscrew the threaded cap
at the bottom mounting flange or connection.
Caution: Proper precautions should be taken to prevent the
bending of the guide rod.

1.6 Top/Bottom Connection Installation

Caution: This instrument is intended for use in Installation

Category II, Pollution Degree 2 locations.

Carefully unpack the MLI and stand the unit up vertically.

Note the float stop disc at the bottom flange. Note the
float stop bar (welded in place) at the top of the gauge.
This always indicates the top of gauge.
The float is shipped in the chamber.
Caution: Overall length should be ± 1⁄16". Smooth float travel must be
assured by no bending of the chamber pipe.

1.7 Start-up

Increase system pressure slowly while commissioning the

instrument. Thoroughly check for leaks, and verify that
the local indicator device accurately tracks the liquid level.
Verify external accessory devices (switches, transmitter, etc.)
are functional and properly calibrated.
Caution: Do not open the bottom isolation valve quickly. Allow the
level to rise until the MLI displays the correct level in the
vessel.

6 46-638 Magnetic Liquid Level Indicators

1.8 Special Accessory Installation
1.8.1 Insulation or Blanket Installation

Factory recommended high temperature insulation specifications:

Temperature Thickness Liner Jacket
0 to +250 °F (-18 to +121 °C) 1
⁄2"
Weather resistant silicone cloth
+251 to +600 °F (+122 to +315 °C) 1" Weather resistant silicone cloth
+501 to +1000 °F (+261 to +538 °C) 2" Weather resistant aluminized silicone cloth

• Thickness is 1⁄2" when the MLI has switches or a transmitter.

• Insulation used is 8 lb. density ceramic blanket
• All removable insulated blankets are fastened to the MLI by
velcro and straps. Quilting pins available as an option.
• All removable insulation blankets are sewn with fire retardant
teflon thread.
• High temperature guide for the level flow gauge side mount:
Consult factory for specific temperature guide lines.
Figure 1
Low Temperature
Insulated Magnetic
Level Indicator

Factory recommended cryogenic insulation specifications:

Temperature Thickness Liner Jacket
+32 to -100 °F (0 to -73 °C) 2" Outdoor .016 smooth aluminum Polyurethane with all
-101 to -320 °F (-74 to -196 °C) 4" jacket with vapor barrier service jacket vapor barrier

• Purpose: To maintain the required low temperature of the

service fluid to be measured.
• All insulation joints will be staggered.
• All insulation joints will be sealed with a non-breathing
moisture resistant mastic.
• All weather resisting jacketing seams will be sealed with a
weather resistant caulk.
• The weather resistant jacket will be sealed to the 2" or 4"
plexiglass frost extension, with weather resistant caulk.
• The face of the frost extension must always be exposed.
• Cryogenic units will be flipper style indicators.

46-638 Magnetic Liquid Level Indicators 7

 1.8.2 Steam Heat Tracing Installation
Steam Heat Tracing is available as a factory installed
option. Steam traced units are generally supplied with a
factory installed insulation blanket (also optional).
Two steam connections (typically 3⁄8" × 0.035" tubing)
protrude from the unit. See Figure 2. The following
installation procedure is suggested:
• Remove factory installed plastic caps from the tube ends.
• Inspect tube ends for dents and burrs. Tubing length may
be adjusted (cut), if required.
• Compressed air may be applied to either end to verify that
no foreign material exists in the tube tracing assembly.
• A suitable saturated steam source and drain should be con-
nected. Do not exceed applicable pressure ratings for the
particular tubing size. Standard compression fittings may
Figure 2 be used to make the connections, and either connection
may be used as inlet or outlet.
• Apply steam to the unit and check for leaks.
• Contact factory or local representative for assistance, if
required.

1.8.3 Electric Heat Tracing Installation

Electric Heat Tracing is available as a factory installed
option. Electric traced units are generally supplied with a
factory installed insulation blanket (also optional).
Electrical connections are supplied, based on specific
customer requirements. Operating voltage and power
consumption will vary for each particular configuration.
More specific information is supplied with each unit,
and is also available from the factory (unit serial number
is required).
The two most common configurations are units with a
fixed-point thermostatic switch or units with an adjustable
“bulb-type” thermostatic switch.

1.8.3.1 Units with a fixed-point thermostatic switch

With a fixed-point thermostatic switch (customer specified
Figure 3
temperature set point), a wiring harness, or optional
junction box with terminal strip will be available to
accommodate field wiring. See Figure 3 (typical).

NOTE: It is the responsibility of the customer to comply with applica-

ble installation codes and practices. Installation should be per-
formed by qualified personnel.

8 46-638 Magnetic Liquid Level Indicators

 1. Locate specific power specification and wiring diagram
supplied with unit.
2. Provide appropriate conduit and wiring to the unit.
3. Apply sufficient operating power.
4. Verify that unit will generate sufficient heat and maintain
proper temperature.
NOTE: Wiring diagrams are supplied with units manufactured with
this option.

1.8.3.2 Units with an adjustable “bulb-type” thermostatic

switch
With an adjustable “bulb-type” thermostatic switch, the
temperature may be preset at the factory, however field
personnel should verify this setting during installation. A
wiring harness, or optional junction box with terminal
strip will be available to accommodate field wiring.
NOTE: For supply connections, use wire with a minimum rating of
+167 °F (+75 °C) as required by process conditions. Use a
minimum of 14 AWG wire for power and ground field wires.

NOTE: Housing must be grounded via protective ground screw in the

base of the housing.

NOTE: It is the responsibility of the customer to comply with applica-

ble installation codes and practices. Class I, Division 1 loca-
tions may contain explosive gas mixtures. Appropriate
precautions must be taken. Installation should be performed
by qualified personnel.
1. Locate specific power specification and wiring diagram
supplied with unit.
2. Provide appropriate conduit and wiring to the unit.
3. Verify thermostat setting. Adjust, if necessary.
4. Apply sufficient operating power. Circuit breaker should
be a GFI (ground fault interrupter) type with maximum
30 mA ground leakage current trip setting. GFI should
be sized at 125% of rated load.
5. Verify that unit will generate sufficient heat and maintain
proper temperature.
NOTE: Wiring diagrams are supplied with units manufactured with
this option.

Caution: In hazardous areas, do not power the unit until the conduit
is sealed and the enclosure cover is screwed down securely.

46-638 Magnetic Liquid Level Indicators 9

 inches (mm) 1.9 Switch Installation
3.0 (76)
REF. 1.9.1 OES Cam Operated Switch
The Model OES snap switch is utilized to expand the con-
5.5 (139) 8.375 (212) trol capabilities of Orion’s extensive line of magnetic level
REF. REF. indicators. This cam-operated double pole double throw
.5 (12)
mechanism is clamp-mounted to the outside of the MLI.
REF.
(2) 3/4" NPT This mounting style allows easy addition or repositioning
conduit connections of switches without disruption of the process.
The OES switch(es) are pre-installed, calibrated, and
checked for proper orientation at the factory. Your unit
may be equipped with one or more switches for alarming
or control. To change the location of the switch in the
field, simply unscrew the clamp and slide the switch to a
new location. See Figure 4.
1.9.1.1 Mounting to an Atlas™ or Gemini™ MLI

Caution: If equipment is used in a manner not specified by the

manufacturer, protection provided by the equipment may
be impaired.

Remove the cover of the enclosure. Position the OES cam-

operated snap switch on the MLI body so that the center-
line of the switch enclosure is at the desired switch point
Figure 4 level. Ensure that the switch is oriented so that the arrow
on the switch mechanism is pointing toward the top of the
MLI. Install the clamps around the MLI and over the
mounting brackets on the top and bottom of the switch
ORION INSTRUMENTS
housing. Tighten the clamps so that the switch is secured
to the MLI. Replace housing cover. If required, place the
INSTALL
THIS SIDE
insulation between the MLI body and the switch before
UP
tightening the clamps.

1.9.1.2 Mounting to an Aurora® MLI

The Aurora may be ordered with one or more OES clamp-
on switches. During assembly Orion can ensure proper
function of the switches. Special care must be taken when
adding OES switches to an Aurora® after initial purchase.
For proper function, the switch must be located as close to
the internal float magnet as possible. This is achieved by
FLOAT BELOW SWITCH
marking the location of the indicator on the Aurora body.
Figure 5 The indicator must be rotated on the chamber so that the
Wiring of OES switch can be positioned closest to the float. Loosen the
cam operated switch indicator clamps, rotate the indicator 90 degrees around the
Contact closure is shown with the chamber and retighten the clamps. Mount the OES switch
magnetic float below the switch
where the indicator was originally located. Move the float,
or move level, to verify proper operation of the switch.

10 46-638 Magnetic Liquid Level Indicators

 1.9.1.3 Wiring
The lower conduit opening is protected with a plastic
shipping plug. The upper opening is sealed with a steel
plug. If it is preferable to wire through the upper conduit
entry, the steel plug may be moved to the lower opening.
NOTE: For supply connections, use wire with a minimum rating of
+167 ˚F (+75 ˚C) as required by the process conditions. Use a
minimum of 14 AWG wire for power and ground field wires.

NOTE: Housing must be grounded via protective ground screw in

base of housing.

Caution: In hazardous areas, do not power the unit until the conduit
is sealed and the enclosure is screwed down securely.

The DPDT switch has two sets of contacts. See Figure 5

on page 10 and label on mechanism. To wire switch, strip
about 1⁄2" of insulation from end of wire. Using a flat head
screwdriver or pliers, push orange tab away from the wire
opening on the terminal block. DO NOT pry up on the
orange tab as damage to the terminal block may result.
Insert wire into opening and release tab. Check that the
wire is securely fastened within the terminal block. Repeat
for balance of connections.

1.9.2 ORS Electric Reed Switch

The Model ORS reed switch is available to augment the
control capabilities of Orion’s extensive line of magnetic
level indicators. Housed in an explosion proof stainless
steel enclosure, the ORS mounts to the outside of the
MLI via clamps. This mounting style allows addition or
repositioning of switches at any time, without disruption
of the process.
The ORS switch(es) are pre-installed, calibrated, and
checked for proper orientation at the factory. Your unit
may be equipped with one or more switches for alarming
or control. To change the location of the switch in the
field, simply unscrew the clamp and slide the switch to a
new location.

46-638 Magnetic Liquid Level Indicators 11

 1.9.2.1 Mounting to an Atlas or Gemini MLI

Caution: If equipment is used in a manner not specified by the

inches (mm) manufacturer, protection provided by the equipment may
be impaired.
8-32 Ground Screw
With mounting clamps loosened, position ORS reed
switch on the MLI body so that the centerline of the stain-
3.00 less steel tube which houses the switch is at the desired
(76.2)
0.84 3.00 switch point level. The switch should be oriented so that
(21.3) (76.2) the green ground screw is closest to the top of the MLI.
See Figure 6. Tighten the clamps so that the switch is
1/2" secured to the MLI. If required, place the insulation
MNPT
between the MLI body and the switch before tightening
1.00 the clamps.
(25.4)

Figure 6
1.9.2.2 Mounting to an Aurora MLI
Follow procedure for mounting to Atlas or Gemini, but
ensure that the switch is positioned on the circumference
of the Aurora body as close to the indicator as possible.

FLOAT ABOVE SWITCH 1.9.2.3 Wiring

1 (RED)
The leads protruding from the potted end of the switch
C (WHITE)
housing are color coded as follows:
2 (BLACK)
White = Common
FLOAT BELOW SWITCH
Black = Normally Closed
1 (RED) Red = Normally Open
C (WHITE)
NOTE: For supply connections, use wire with a minimum rating of
2 (BLACK) +167 °F (+75 °C) as required by the process conditions. Use a
minimum of 14 AWG wire for power and ground field wires.

Figure 7 NOTE: Housing must be grounded via protective ground screw on

Wiring of ORS upper mounting tab.
Reed Switch
Contact closure shown for
both conditions of the switch
relative to the magnetic float

12 46-638 Magnetic Liquid Level Indicators

 inches (mm)
1.10 Analog Transmitter Installation
1.10.1 OCT Reed Transmitter
3.8 (140) Label bracket
REF. 0.4 (10) REF. The OCT analog transmitter mounts directly to the side
of the Atlas or Gemini chamber, providing a continuous
3.5 (90) 4.5 (115) 4–20 mA output signal proportional to liquid level. Using
REF. REF.
simple and reliable reed switches surface mounted to a
3/4" NPT printed circuit board, the unit provides level accuracy of
conduit ±0.50" (13 mm).
connection
The OCT reed transmitter is shipped attached to the MLI
XXX = Span gauge and is precalibrated to the customer specified span.
active length See Figure 8. Refer to Figure 9 for wire terminations for
the OCT.
Installation is simplified by utilizing gear clamps that can
4.0 (102) REF.
be repositioned with a screw driver.
Inactive length
Caution: If the MLI is insulated, the analog transmitter probe must be
located outside of the insulation blanket.

NOTE: For supply connections, use wire with a minimum rating of

+167 °F (+75 °C) as required by process conditions. Use a
Figure 8 minimum of 14 AWG wire for power and ground field wires.

NOTE: Housing must be grounded via protective ground screw in the

base of the housing.
NOTE: It is the responsibility of the customer to comply with applicable
installation codes and practices. Class I, Division 1 locations
may contain explosive gas mixtures. Appropriate precautions
must be taken. Installation should be performed by qualified
personnel.
Resistor
Chain
Caution: In hazardous areas, do not power the unit until the conduit
Reed is sealed and the enclosure cover is screwed down securely.
Switch

1.11 Internal Electronic Transmitter Installation

The Gemini Model enables the customer to install several

red
different types of either continuous measuring instruments
yellow (transmitters) or point level control devices (switches). The
black
electronic instrument is installed in the 2" or 3" secondary
black: common connection of reed contacts chamber of the Gemini MLI. The factory should be con-
yellow: upper end of the resistor chain sulted for these applications to review operating parameters
red: lower end of the resistor chain and to ensure that the desired instrument is properly
Figure 9
applied.
As the electronic instrument is supplied separately from
the Gemini MLI, the instruction manual for the electronic
unit should be carefully reviewed prior to installation in
the chamber. The instruction manual will be shipped with
the instrument.

46-638 Magnetic Liquid Level Indicators 13

 1.12 Internal Eclipse Transmitter Installation

The Eclipse Guided Wave Radar Transmitter can be

mounted in either the Gemini or the Aurora MLIs. The
Aurora is designed to support operation of the Eclipse in
the same chamber as the float. Due to this, the coaxial
type probe must be used. With the dual chamber Gemini
design, either the twin rod, coaxial, or single rod types
may be used. Caution should be exercised in probe selec-
tion to take into account, media dielectric, viscosity, tem-
perature, pressure, transition zone distances and overfill
requirements. Each Eclipse will be supplied complete with
an instruction manual. A review of the manual is recom-
mended prior to installation of the Eclipse transmitter in
the Gemini or Aurora MLI.
Figure 10 NOTE: Flag or shuttle indicator can be designed for mounting at any
angle. Do not rotate indicator after gauge is manufactured,
due to inability to rotate baffle plate once welding has been
completed.

2.0 Reference Information

2.1 Description

Magnetic Level Indicators (MLIs) are suitable for installa-

tion on process applications that will not restrict float travel
in the piping column. It is a magnetic coupled, local level
indicator which is isolated from the process in a sealed
non-magnetic external cage. Bi-color flags provide visual
indication of level up to 200 feet with REVEAL™ indicator.
Field-adjustable level switches and transmitters are avail-
able as options.
The Atlas is a magnetically coupled local level indicator
isolated from the process via a sealed non-magnetic exter-
nal chamber. A fluorescent orange shuttle or series of bi-
colored flags provide visual indication of liquid level from
distances of up to 100 feet. Available switches for point
alarms include electronic DPDT, reed and pneumatic
technologies. Transmitter technologies for continuous
4–20 mA outputs include reed and guided wave radar.
Atlas is suitable for installation on process applications
including corrosive services that do not impede the move-
ment of the float in the piping column.
Aurora and Gemini incorporate a combination of the
Atlas magnetic level gauge and Magnetrol’s Eclipse®
Guided Wave Radar. This represents the industries first
totally redundant mag gauge/transmitter combination.

14 46-638 Magnetic Liquid Level Indicators

 Local indication, 4–20 mA output, HART and Fieldbus
protocols are available. Float damage will not result in loss
of the 4–20 mA signal
Aurora: The Eclipse Guided Wave Radar probe is mount-
ed directly inside of the Gemini chamber. a minimum
3" chamber is utilized to accommodate the Eclipse probe
and allow unobstructed float travel.
Gemini: The dual chamber approach also accomplishes
total redundancy but increases the ease of gauge or trans-
mitter isolation. The Atlas gauge provides local indication
while the Eclipse is mounted directly inside a connected
second chamber. The units perform independently of
each other.

2.2 Theory of Operation

2.2.1 Side Mount
A float equipped with a strong magnet assembly inside and
weighted to the specific gravity of the fluid to be measured,
moves up and down in a non-magnetic chamber, as the
fluid inside rises and falls with the level of the liquid in
the vessel.
Attached to the external wall of the non-magnetic chamber
Figure 11 is a non-porous glass tube. Inside this hermetically sealed
glass tube is a highly visible fluorescent orange indicator or
flags with a strong magnetic assembly inside. See Figures
11 and 12.
The indicator is always coupled to the float magnetically,
Stainless steel to indicate the exact measurement of the fluid.
chamber wall

2.2.2 Top Mount

Flux ring
A top mounted float assembly consisting of a magnet
assembly at the top, a guide rod in the middle, and a float
Liquid
Indicating at the bottom. The float at the bottom is submerged in the
level
flags liquid inside the vessel. The entire guide rod assembly is
weighted to the specific gravity of the fluid to be measured.
Float
magnets
Attached to the external wall of the non-magnetic chamber
is a non-porous glass tube. Inside this hermetically sealed
Flux glass tube is a highly visible fluorescent orange indicator or
ring Magnet
spacer
flags with a strong magnetic assembly inside. See Figures
11 and 12.
The indicator or flags are always coupled to the magnetic
Float assembly, to indicate the exact measurement of the fluid.
Figure 12

46-638 Magnetic Liquid Level Indicators 15

2.3 Troubleshooting
2.3.1 Side Mount
Problem
Flags do not rotate with level change.
Flags rotate at different height than actual level.
Float inside the level gauge is moving
slow or not at all.
Switch does not actuate with level change.
Reed transmitter does not track level.
Scale is at zero to the center of the bottom
process connection, but the indicator is above
or below zero.
Shuttle indicator has uncoupled and
fallen to the bottom of the glass tube.
16
Solution
Test flags with a magnet from bottom to top (magnet not
included). If flags test okay, check for float obstruction.
(See Section 2.5, Maintenance on page 17)
Float selected for different specific gravity. Replace float with
a float with correct specific gravity rating. Confirm correctness
of float orientation. Top is up.
Make sure the MLI is level vertically.
The process fluid being measured may be too viscous and
heat tracing may be required to make the material more fluid.
Heat tracing can be purchased from the factory.
The specific gravity of the process fluid and the float weight
may need to be reverified.
The liquid being measured may contain magnetic particles
collecting on the magnetic section of the float causing drag.
If this happens, magnetic trap assemblies can be purchased
from the factory.
Visual inspection of the float may be required to see if the float
has collapsed.
Check micro switch for continuity. Replace if damaged. If
okay, remove switch from piping column and test switch mag-
net assembly with re-alignment magnet, by moving magnet
over the housing face. If the switch magnet assembly fails to
respond, replace the switch. If the switch tests okay, check
float travel.
Remove transmitter assembly from piping column and test
with re-alignment magnet. Run magnet from bottom to top of
reed chain. Check zero and span calibration. If no change in
output, replace.
The scale assembly is mounted to the chamber using stainless
steel gear clamps. It can be easily adjusted in the field using a
screwdriver. Make sure the scale zero is in line with the center
of the process connection.
The float stop spring at each end of the chamber is there to
cushion as well as position the float assembly to the center of
the process connection. Make sure top or bottom float stop
springs are not bent or broken.
In some “flashing” applications, the float may rise or fall quickly.
Consult factory for suggestions to help avoid this.
To re-couple the indicator to the float, simply use a small mag-
net and run it along the length of the chamber to locate the
float. Mark the location of the float on the outside chamber.
Use the small magnet to couple with the indicator and pull the
indicator up to meet and couple with the float.
Make sure all stainless steel gear clamps are tight. The scale
channel must be tight against the chamber.
NOTE: Ensure unit installation is level.
46-638 Magnetic Liquid Level Indicators
 2.3.2 Top Mount
Problem
The float assembly or visual indicator is
moving slowly or not at all.
My scale is at the center of the zero mark on
the outside of the top mount chamber but
the indicator is above or below zero.
2.4
2.5
46-638 Magnetic Liquid Level Indicators
Solution
Make sure the vessel opening or flange connection that the to
mount flange connects to is level.
The top mount guide rod assembly may be bent. Visual inspec-
tion is required.
The process fluid in the vessel may be too viscous, Heating the
vessel to make the process fluid more liquid may be required.
The specific gravity of the process fluid and the float may need
to be reverified.
Visual inspection of the float inside the process fluid may be
required to see if the float has collapsed.
The scale assembly is mounted to the chamber using stainless
steel gear clamps. It can be easily adjusted in the field using a
screwdriver. Make sure the scale zero is in line with the zero
mark on the outside of the top mount chamber.
The float stop spring at the top of the chamber is there to cush-
ion the magnet assembly. Make sure the bottom float stop tube
is not bent or broken
The float stop tube is at the bottom inside the chamber. It is
there to stop the magnet assembly at the zero mark on the out-
side of the chamber
Spare Parts
Spare parts are available for Magnetrol/Orion MLIs and
certain switches and transmitters; Consult the factory.
Have the unit model number and serial number available
for reference.
Maintenance
Periodic inspections are a necessary means to keep your
level control in good working order. This control is a safety
device to protect the valuable equipment it serves.
If the process liquid is clean (no solids or deposits), the
MLI should require minimum maintenance. If the process
liquid is dirty (solids and deposits), it is recommended the
external cage be isolated from the process and flushed peri-
odically. For complete cleaning, after draining the unit,
remove the bottom flange and float, inspect cage and float
for buildup and clean if required.
Magnetic traps are available to prevent magnetic particu-
late travel from the vessel to the chamber.
17
2.6 Specifications
2.6.1 Magnetic Level Indicator

Design Atlas and Aurora – single chamber

Materials of construction – MLI
Materials of construction – Float
Construction options
Certified material test reports (CMTR)
Pressure class ratings
Process connection sizes
Gemini – dual chamber
Metal alloys 316/316L or 304/304L stainless steel,
321 stainless steel, 347 stainless steel,
Titanium, Monel, Hastelloy B,
Hastelloy C-276, Inconel 625, Inconel 825,
Alloy 20, Electropolished 316 stainless steel,
904L stainless steel and other non-magnetic alloys
Plastics Fiberglass, PVC, CPVC, Kynar, polypropylene
Same as chamber materials, 316 SS or titanium standard
Conformance to ASME B31.1, ASME B31.3, ASME code Stamp
[U,Um,S], PED and NACE
Available upon request
ANSI 150#, 300#, 600#, 900#, 1500#, 2500#
DIN PN16, PN25/40, PN64, PN100, PN160, PN250, PN320
⁄2" to 8"
1

DN 20 to DN 150
Process connection types MNPT, FNPT, weldolet®, sockolet®, threaded couplings,
threaded nipples, buttweld nipples, plain-end nipples,
slip-on flanges, weldneck flanges, lap joint flanges,
tri-clamp fitting, Van Stone flanges
Measuring range 12 to 600 inch (30 to 1524 centimeters) standard
Consult factory for lengths over 600 inch (50 feet)
Temperature range -320 to +1000 °F (-196 to +538 °C)
Pressure range Full vacuum to 4500 psig (310 bar)
Specific gravity range As low as 0.25 S.G.U.
Indicators Magnetically actuated flag assembly in contrasting orange/black,
yellow/black, red/white colors, or high visibility shuttle follower
Flag assembly seal Vacuumed seal
Visual indication Easily visible from 75 to 200 feet (23 to 60 meters)
Scale options Stainless steel with either height, volume, or percentage units
Switch options Model OES electric cam operated snap action
Model ORS electric reed type
Transmitter options Model 706 Eclipse Guided Wave Radar
Jupiter® Magnetostrictive
Model OCT analog reed chain
High temperature options Electric or steam tracing with or without special high
temperature insulation
Low temperature options Cryogenic insulation with special polymeric frost extension

18 46-638 Magnetic Liquid Level Indicators

 2.6.2 Model OES Switch
• Electric snap action switch
• 10 amp DPDT
• ±0.75" (19 mm) float travel
• -58 to +392 °F (-50 to +200 °C)
• Cast aluminum enclosure, (2) 1⁄2" NPT conduit entries
See bulletin OES-100 for further information

2.6.3 Model ORS Switch

• Electric reed switch, hermetically sealed
• 1 amp SPDT
• Stainless steel enclosure with mounting tabs
• ±0.5" (13 mm) float travel
• -58 to +482 °F (-50 to +250 °C)
• Stainless steel enclosure with mounting tabs
See bulletin ORS-300 for further information

2.6.4 Model OCT Analog Transmitter

Power: 24 VDC
Maximum Range: Up to 20 feet standard
(Consult factory for longer lengths)
Accuracy: ±0.5" (13 mm)
Output: 4–20 mA
Temperature range: -40 to +500 °F (-40 to +260 °C)
See bulletin OCT-400 for further information

2.6.5 Model JM4 Jupiter ® Magnetostrictive Transmitter

Power: 16–36 VDC
Maximum Range: Up to 400" (999 cm)
Accuracy: ±0.01% full scale or ±0.05" (1.3 mm),
whichever is greater
Output: 4–20 mA (HART optional),
FOUNDATION fieldbus™
Temperature range: -40 to +176 °F (-40 to +80 °C)
See bulletin ORI-150 for further information

2.6.6 Model 706 Eclipse® Transmitter

See bulletin 57-106 for details

46-638 Magnetic Liquid Level Indicators 19

 ASSuREd quALITy & SERvICE COST LESS

Service Policy Return Material Procedure

Owners of Magnetrol/Orion Instruments controls may So that we may efficiently process any materials that are
request the return of a or any part of an instrument for returned, it is essential that a “Return Material
complete rebuilding or replacement. They will be rebuilt Authorization” (RMA) number be obtained from the
or replaced promptly. Instruments returned under our factory, prior to the material's return. This is available
service policy must be returned by prepaid transporta- through Magnetrol’s local representative or by contact-
tion. Magnetrol will repair or replace the control at no ing the factory. Please supply the following information:
cost to the purchaser (or owner) other than transporta- 1. Company Name
tion if: 2. Description of Material
1. Returned within the warranty period; and 3. Serial Number
2. The factory inspection finds the cause of the claim 4. Reason for Return
to be covered under the warranty. 5. Application
If the trouble is the result of conditions beyond our Any unit that was used in a process must be properly
control; or, is NOT covered by the warranty, there will cleaned in accordance with OSHA standards, before it is
be charges for labor and the parts required to rebuild or returned to the factory.
replace the equipment. A Material Safety Data Sheet (MSDS) must accompany
In some cases it may be expedient to ship replacement material that was used in any media.
parts; or, in extreme cases a complete new instrument, All shipments returned to the factory must be by pre-
to replace the original equipment before it is returned. paid transportation.
If this is desired, notify the factory of both the model
and serial numbers of the instrument to be replaced. In All replacements will be shipped F.O.B. factory.
such cases, credit for the materials returned will be
determined on the basis of the applicability of our war-
ranty.
No claims for misapplication, labor, direct or conse-
quential damage will be allowed.

705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000 • www.magnetrol.com

Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11

2105 Oak Villa Boulevard • Baton Rouge, Louisiana 70815 • 225-906-2343 • www.orioninstruments.com
BuLLETIN: 46-638.7
Copyright © 2019 Magnetrol International, Incorporated EFFECTIvE: december 2019
SuPERSEdES: July 2016
 SIL Safety Manual
for Eclipse® Model 706

High Performance Guided Wave

Radar Level Transmitter
This manual complements and is intended to be used with the
Magnetrol® Eclipse® Model 706 High Performance Guided Wave
Radar Installation and Operating manual (Bulletin 57- 606).

Application

The HART® version of the ECLIPSE Model 706

Guided Wave Radar level transmitter can be applied in
most process or storage vessels, bridles, and bypass
chambers up to the probe’s rated temperature and pres-
sure. It can be used in liquids, slurries, or solids with a
dielectric constant in the range 1.4–100 to meet the
safety system requirements of IEC 61508 (Edition 2.0,
2010) and IEC 61511-1.

Benefits

The MAGNETROL ECLIPSE Model 706 (HART)

transmitter provides the following benefits to your
operation:
• Suitable for use to SIL 2 (Safe Failure Fraction =
93%) as standalone device independently assessed
(hardware assessment) by exida as per IEC 61508/
IEC 61511-1.
• Probe designs to +850° F (+454° C), 6250 psig
(430 bar) and full vacuum.
• Cryogenic applications to -320° F (-190° C).
• Intrinsically safe, Explosion-proof and Non-Incendive
approvals.
• Quick connect/disconnect probe coupling.
Eclipse® Model 706 High Performance Guided Wave Radar Level Transmitter
SIL Safety Manual for Eclipse® Model 706
Table of Contents
1.0 Introduction ...................................................................3
1.1 Product Description ..................................................3
1.2 Theory of Operation.................................................3
1.3 Determining Safety Integrity Level (SIL) ..................3
2.0 Applicable Models ..........................................................4
3.0 Level Measuring System .................................................4
3.1 Miscellaneous Electrical Considerations ....................4
3.1.1 Pollution Degree 2 .........................................4
3.1.2 Overvoltage ....................................................4
4.0 Mean Time To Restoration (MTTR).............................5
5.0 Supplementary Documentation......................................5
6.0 General Instructions.......................................................5
6.1 Systematic Limitations ..............................................5
6.1.1 Application.....................................................5
6.1.2 Environmental................................................6
6.1.2.1 Storage .............................................6
6.2 Installation ................................................................6
6.3 Skill Level of Personnel .............................................6
6.4 Necessary Tools .........................................................6
6.5 Configuration ...........................................................7
6.5.1 General...........................................................7
6.5.2 Configuration.................................................7
6.5.3 Write Protecting /Locking ..............................7
6.6 Site Acceptance Testing .............................................7
6.7 Recording Results......................................................8
6.8 Maintenance ..............................................................8
6.8.1 Diagnostics.....................................................8
6.8.2 Troubleshooting .............................................8
7.0 Recurrent Function Tests ...............................................8
7.1 Proof Testing .............................................................8
7.1.1 Introduction...................................................8
7.1.2 Interval...........................................................8
7.1.3 Recording Results...........................................9
7.1.4 Proof Test Procedure.......................................9
8.0 Appendices ...................................................................11
8.1 SIL Declaration of Conformity ...............................11
8.2 FMEDA Report: exida Management Summary ......12
8.3 Specific Model 706 Values ......................................14
8.4 PFD Graph .............................................................14
8.5 Report: Lifetime of Critical Components................15
57-656 SIL Safety Manual for ECLIPSE Model 706
 1.0 Introduction

1.1 Product Description

The ECLIPSE Model 706 High Performance Guided Wave

Radar Level Transmitter is a loop-powered, 24 VDC level
transmitter, based on Guided Wave Radar (GWR) technology.
Table 1 NOTE: For Safety Instrumented Systems usage, it is assumed that the
ECLIPSE 706 Model Number 4–20 mA output is used as the primary safety variable.
Model 706-511x-xxx (HART) The analog output from the Model 706 meets the NAMUR
NE 43 standard (3.8 mA to 20.5 mA usable). The transmitter
contains self-diagnostics and is programmed to drive the
output to a user-selected failure state, either low or high,
upon internal detection of a diagnostic indicator. The device
can be equipped with or without a graphic liquid crystal
display (LCD).
Table 1 indicates the version of the ECLIPSE Model 706
transmitter suitable for SIL 2 applications based on the
hardware assessment.

1.2 Theory of Operation

Guided Wave Radar is based upon the principle of TDR

(Time Domain Reflectometry). TDR utilizes pulses of electro-
magnetic energy transmitted down a wave guide (probe).
When a pulse reaches a liquid surface that has a higher
dielectric constant than the air (εr = 1) in which it is traveling,
a portion of the pulse is reflected. The transit time of the
pulse is then measured via ultra high-speed timing circuitry
that provides an accurate measure of the liquid level. The
Table 2 amplitude of the reflection depends on the dielectric con-
SIL vs. PFDavg
stant of the product. The higher the dielectric constant, the
Safety Target Average
Integrity Level probability of failure larger the reflection.
(SIL) on demand (PFDavg)
4 ≥10-5 to <10-4
1.3 Determining Safety Integrity Level (SIL)
3 ≥10-4 to <10-3
2 ≥10-3 to <10-2 The ECLIPSE Model 706 is classified as a Type B device
1 ≥10-2 to <10-1 according to IEC61508.
Tables 2 & 3 define the criteria for the achievable SIL against
Table 3
Minimum hardware fault tolerance the target mode of operation in Demand Mode Operation.
Type B sensors, final elements and non-PE logic solvers • Table 2 shows the relationship between the Safety Integrity
Hardware Fault Level (SIL) and the Probability of Failure on Demand
SFF Tolerance (HFT)
Average (PFDavg).
0 1 2
None: <60%
Not
Allowed SIL 1 SIL 2 • Table 3 is used to determine the achievable SIL as a func-
Low: 60% to <90% SIL 1 SIL 2 SIL 3 tion of the Hardware Fault Tolerance (HFT) and the Safe
Medium: 90% to <99% SIL 2 SIL 3 Failure Fraction (SFF) for the complete safety function
High: ≥99% SIL 3 (Type B —complex components as per IEC 61508 Part 2)
of which the level transmitter is one component.
57-656 SIL Safety Manual for ECLIPSE Model 706 3
 2.0 Applicable Models
This manual is only applicable to the following HART
versions of the ECLIPSE Model 706 Transmitter:

3.0 Level Measuring System

The diagram at left shows the structure of a typical measuring
system incorporating the ECLIPSE Model 706 transmitter.
This SIL-rated device is only available with an analog signal
(4–20 mA) with HART communications; and, the measure-
ment signal used by the logic solver must be the analog 4–
20 mA signal proportional to the level generated.
PACTware™ with
Eclipse® 3.x DTM • For fault monitoring, the logic unit must recognize both
high alarms (≥ 21.5 mA) and low alarms (≤ 3.6 mA).
HART Modem
• If the logic solver loop uses intrinsic safety barriers, caution
Actuator must be taken to ensure the loop continues to operate
Logic properly under the low alarm condition.
Unit
• The only unsafe mode is when the unit is reading an
incorrect level within the 4–20 mA range (> ±2% deviation).
• MAGNETROL defines a safe failure as one in which the
4–20 mA current is driven out of range (i.e., less than
Eclipse® Model 706 3.8 mA or greater than 21.5 mA).

3.1 Miscellaneous Electrical Considerations

Following are miscellaneous electrical issues to be considered

in a safety system.

3.1.1 Pollution Degree 2

The ECLIPSE Model 706 transmitter is designed for use
in a Category II, Pollution Degree 2 installation, which is
defined by a nonconductive pollution of the sort where
occasionally a temporary conductivity caused by condensation
must be expected.
This is the usual pollution degree used for equipment being
evaluated to IEC/EN 61010.

3.1.2 Over-voltage
The ECLIPSE Model 706 transmitter has, as standard, over-
voltage protection per CE requirements. When considering
Hi-pot, Fast Transients and Surge, this protection is to 1000
volts (1 KV). Therefore, there should be no unsafe failure
modes up to 1 KV.

4 57-656 SIL Safety Manual for ECLIPSE Model 706

 Overvoltage Category II is a local level, covering appliances,
portable equipment, etc., with smaller, transient, overvoltages
than those characteristic of Overvoltage Category III. This
category applies from the wall plug to the power-supply
isolation barrier (transformer).
As the typical plant environment is Overvoltage Category II,
most equipment evaluated to the requirements of IEC/EN
61010 are considered to belong in that classification.

4.0 Mean Time To Restoration (MTTR)

SIL determinations are based on a number of factors including
the Mean Time To Restoration (MTTR). The analysis for
the ECLIPSE Model 706 is based on a MTTR of 24 hours.

5.0 Supplementary Documentation

• The ECLIPSE Model 706 Installation and Operating
Manual 57-606 must be available to ensure proper
installation of the transmitter.
• One of the following Electronic Device Description Files is
also required if HART is used:
• Manufacturer Code 0x56
• Model 706 Device ID 0x56E0, device revision 1,
DD revision 2.
• For device installations in a classified area, the relevant safety
instructions and electrical codes must be followed.

6.0 General Instructions

6.1 Systematic Limitations

The following instructions must be observed to avoid

systematic failures.

6.1.1 Application
Choosing the proper Guided Wave Radar (GWR) probe is
the most important decision in the application process.
Coaxial, twin flexible cable, and single element (rod or cable)
are the three basic configurations. As the probe configuration
establishes fundamental performance characteristics, the
probe for use with the ECLIPSE Model 706 transmitter
should be selected as appropriate for the application.
Careful selection of probe design and materials for a specific
application will minimize media buildup on the probe.
Refer to Installation and Operating Manual 57-606 for
more information.
57-656 SIL Safety Manual for ECLIPSE Model 706 5
 6.1.2 Environmental
Refer to Installation and Operating Manual 57-606 for
Environmental limitations.

6.1.2.1 Storage
The device should be stored in its original shipping box
and not be subjected to temperatures outside the storage
temperature range of -50° to +185° F (-46° to +85° C).

6.2 Installation

Refer to the Model 706 Installation and Operating Manual

57-606 manual for complete installation instructions.
I/O Manual 57-606:
• Contains information on the use, changing and resetting of
the password-protection function.
• Provides menu selection items for configuration of the
transmitter as a level sensing device.
• Offers configuration recommendations.

NOTE: This SIL evaluation has assumed that the customer will be able
to acknowledge an over- or under-current condition via the
Logic Solver.

6.3 Skill Level of Personnel

Personnel following the procedures of this safety manual

should have technical expertise equal to or greater than that
of a qualified Instrument Technician.

6.4 Necessary Tools

Following are the necessary tools needed to carry out the

prescribed procedures:
• Open-wrenches or adjustable wrench to fit the process
connection size and type.
• Coaxial probe: 11⁄2" (38mm)
• Twin Rod and Single rod probes: 17⁄8" (47mm)
• Transmitter: 11⁄2" (38mm)
• Torque wrench is highly desirable
• Flat-blade screwdriver
• Cable cutter and 3⁄32" (2.5mm) hex wrench (7y1, 7y2, 7y5
and 7y7 Flexible probes only)
• Digital multimeter or digital volt/ammeter
• 24 VDC power supply, 23 mA minimum

6 57-656 SIL Safety Manual for ECLIPSE Model 706

 6.5 Configuration

6.5.1 General
The ECLIPSE Model 706 Transmitter can be configured via
the local display, a HART compatible handheld terminal, or
a personal computer using PACTware™ and the associated
DTM.

6.5.2 Configuration
Ensure the parameters have been properly configured for
the application and probe. Special consideration should be
given to the following configuration parameters:
DIELECTRIC: Ensure this is set to “Below 1.7” for
propane and butane applications or “1.7–3.0” for the
majority of typical hydrocarbon applications.
FAULT: DO NOT choose HOLD for this parameter as a
Fault will not be annunciated on the current loop.
BLOCKING DISTANCE: This value MUST be Zero for
SIL applications. Consult factory prior to making any
changes.
LOOP CONTROL MODE: Ensure this is set to ENABLED.
THRESHOLD: Set to FIXED if used in a hydrocarbon
application with any possibility of water bottoms.
PASSWORD: Must be changed to a specific value other
than Zero.

6.5.3 Write Protecting / Locking

The Model 706 transmitter is password protected with a
numerical password between 0 and 99,999.

NOTE: Default Password = 0 = Password disabled.

Refer to the Model 706 Installation and Operating Manual

Bulletin 57-606 for additional information on password
protection.
It is required that, after configuration of the system is com-
plete, a password is utilized to prevent inadvertent changes
to the device.

6.6 Site Acceptance Testing

To ensure proper operation after installation and configura-

tion, a site acceptance test should be completed. This
procedure is identical to the Proof Test Procedure described
in Section 7.1.4.

57-656 SIL Safety Manual for ECLIPSE Model 706 7

 6.7 Recording Results

Results of Site Acceptance Testing must be recorded for

future reference.

6.8 Maintenance

6.8.1 Diagnostics
Internal diagnostic testing within the Model 706 transmit-
ter occurs approximately five times per second (1 every
200 mS). A message will appear and the output current will
be driven to 3.6 or 22mA (customer dependent) upon
detection of a Fault.

6.8.2 Troubleshooting
Report all failures to the MAGNETROL Technical Support
Department.
Refer to the Model 706 Installation and Operating Manual
Bulletin 57-606 for troubleshooting device errors.
• As there are no moving parts in this device, the only main-
tenance required is the SIL Proof Test.
• Firmware can only be upgraded by factory personnel.

7.0 Recurrent Function Tests

7.1 Proof Testing

7.1.1 Introduction
Following is the procedure utilized to detect Dangerous
Undetected (DU) failures.
This procedure will detect approximately 84% of possible
DU failures in the Model 706-511x-xxx.

7.1.2 Interval
To maintain the appropriate Safety Integrity Level of a
Safety Instrumented System, it is imperative that the entire
system be tested at regular time intervals (shown as TI in the
appropriate standards). The suitable SIL for the Model 706
transmitter is based on the assumption that the end user
will carry out this test and inspection at least once per year.

NOTE: It is the responsibility of the owner/operator to select the type

of inspection and the time period for these tests.

8 57-656 SIL Safety Manual for ECLIPSE Model 706

 7.1.3 Recording Results
Results of the Proof Test should be recorded for future
reference.

7.1.4 Suggested Proof Test

The suggested proof test below, in combination with the
built-in automatic diagnostics, will detect 98% of possible
DU failures in Model 706-511x-xxx.

Step Action
1 Bypass the PLC or take other action to avoid a false trip.
Inspect the Unit in detail outside and inside for physical damage or evidence of environmental or
process leaks
a.) Inspect the exterior of the Unit housing. If there is any evidence of physical damage that may
2 impact the integrity of the housing and the environmental protection, the unit should be repaired
or replaced.
b.) Inspect the interior of the Unit. Any evidence of moisture, from process or environment, is an
indication of housing damage, and the unit should be repaired or replaced.
Use the Unit’s DIAGNOSTICS menu to observe Present Status, and review EVENT HISTORY in the
Event Log. Up to 10 events are stored. The events will be date and time stamped if the internal clock is
set and running. It is suggested that the internal clock be set at the time of commissioning of the unit.
If the clock is set at the time of the proof test, event times are calculated.
3 a.) Choose the menu DIAGNOSTICS / Present Status.
i.) Present Status should indicate OK.
b.) Choose the menu DIAGNOSITICS / EVENT HISTORY/ Event Log
i.) Any FAULT or WARNING messages must be investigated and understood.
ii.) Corrective actions should be taken for FAULT messages.
Use the DIAGNOSTICS menu to perform a “CURRENT LOOP TEST”. Select DIAGNOSTICS /
ADVANCED DIAGNOSTICS / TRANSMITTER TESTS / Analog Output Test to change the output loop
current and confirm the actual current matches the value chosen.
a.) Send a HART command to the transmitter (or use the local interface) to go to the high alarm
current output, 22 mA, and verify that the analog current reaches the valve.
i.) This step tests for compliance voltage problems such as low supply voltage or increased
wiring resistance.
4 ii.) This also tests for current loop control circuitry and adjustment problems.
b.) Send a HART command to the transmitter (or use the local interface) to go to the low alarm
current output, 3.6 mA, and verify that the analog current reaches the valve.
i.) This step tests for high quiescent current and supply voltage problems.
ii.) This also tests for current loop control circuitry and adjustment problems.
c.) Exit the “Analog Output Test” and confirm that the output returns to its original state—with the
proper loop current as indicated and controlled by the unit.

continued on next page

57-656 SIL Safety Manual for ECLIPSE Model 706 9

 Step Action
Use the DIAGNOSITICS menu to observe the present Echo Curve. Confirm that the ECHO Waveform is
normal. The echo curve is dependent on the type of probe, the installation conditions and the level of
process on the probe. Comparison of the present Echo Curve to the one stored at the time of commis-
sioning the unit gives additional confidence of the normal operation of the unit. Use of the DTM and
digital communications is necessary for comparison of echo curves.
a.) Select DIAGNOSTICS/ ECHO CURVE/ View Echo Curve
i.) Observe the present Echo Curve, identify the characteristic portions of the waveform related
to the FIDUCIAL, Process level, End of Probe and other features.
ii.) Confirm that the FIDUCIAL appears acceptable. Confirm the FIDUCIAL is located where
expected.
5 iii.) Confirm that the signal from the process level appears normal and is located as expected.
iv.) Verify that the baseline of the waveform is smooth and flat.
v.) Compare to Echo Curve from commissioning in the FIDUCIAL area.
b.) Access the Fiducial Ticks and Fiducial Strength values in the menu: DIAGNOSTICS /
ADVANCES DIAGNOSTICS / INTERNAL VALUES
i.) Observe and record:
1.) Fiducial Ticks _____________
2.) Fiducial Strength _____________
ii.) Confirm that these values match the previous values.
1.) Fiducial Ticks differs within ±100
2.) Fiducial Strength differs within ±15
Perform two-point calibration check of the transmitter by applying level to two points on the probe and
6 compare the transmitter display reading and the current level value to a known reference measurement.

7 If the calibration is correct the proof test is complete. Proceed to step 9.

If the calibration is incorrect, remove the transmitter and probe from the process. Inspect the probe for
buildup or clogging. Clean the probe, if necessary. Perform a bench calibration check by shorting the
probe at two points. Measure the level from the bottom of the probe to the two points and compare to
the transmitter display and current level readings.
8
a.) If the calibration is off by more than 2%, contact the factory for assistance.
b.) If the calibration is correct, the proof test in complete.
c.) Re-install the probe and transmitter.

9 Restore loop to full operation.

10 Remove the bypass from the safety PLC to restore normal operation.

10 57-656 SIL Safety Manual for ECLIPSE Model 706

 8.0 Appendices

8.1 SIL Declaration of Conformity

Functional safety according to IEC 61508/IEC 61511.

Magnetrol International, Incorporated, 5300 Belmont Road,
Downers Grove, Illinois 60515, declares as the manufacturer,
that the level transmitter:
Guided Wave Radar (4–20 mA) Model 706-51x-xxx is suit-
able for the use in safety instrumented systems according to
IEC 61511-1, if the safety instructions and following
parameters are observed:

Product Model 706-511x-xxx

SIL 2
Proof Test Interval 1 Year
Device Type B
SFF 93.0%
PFDavg 6.67E-04
λsd 0 FIT ➀
λsu 78 FIT
λdd 728 FIT
λdu 61 FIT

➀ FIT = Failure in Time (1×10-9 failures per hour)

57-656 SIL Safety Manual for ECLIPSE Model 706 11

8.2 FMEDA Report: exida Management Summary

12 57-656 SIL Safety Manual for ECLIPSE Model 706

57-656 SIL Safety Manual for ECLIPSE Model 706 13
 8.3 Specific Model 706 Values

Specific Model 706

ECLIPSE
Product Model 706-51Ax-xxx

SIL SIL 2
HFT 0
SFF 93.0%
PFDavg 6.67E-04
Annually
Proof Test Interval (refer to PFD Graph below)

8.4 PFD Graph

The resulting PFDAVG Graph generated from the exSILentia

tool for a proof test interval of one year is displayed below.

PFDAVG value for a single, Model 706-511x-xxx

with proof test intervals of one year.

It is the responsibility of the Safety Instrumented Function

designer to perform calculations for the entire SIF. exida
recommends the accurate Markov-based exSILentia tool for
this purpose.
For SIL 2 applications, the PFDAVG value needs to be ≥ 10-3
and < 10-2. This means that for a SIL 2 application, the
PFDAVG for a 1-year Proof Test Interval of the Model
706-511x-xxx is approximately equal to 6.7% of the range.
These results must be considered in combination with
PFDAVG values of other devices of a Safety Instrumented
Function (SIF) in order to determine suitability for a specific
Safety Integrity Level (SIL).

14 57-656 SIL Safety Manual for ECLIPSE Model 706

 8.5 Report: Lifetime of Critical Components

According to section 7.4.9.5 of IEC 61508-2, a useful life-

time, based on experience, should be assumed.
Although a constant failure rate is assumed by probabilistic
estimation method, this only applies provided that the use-
ful lifetime of components is not exceeded. Beyond their
useful lifetime the result of the probabilistic calculation
method is therefore meaningless, as the probability of fail-
ure significantly increases with time. The useful lifetime is
highly dependent on the subsystem itself and its operating
conditions.
The assumption of a constant failure rate is based on the
bathtub curve. Therefore it is obvious that the PFDAVG cal-
culation is only valid for components that have this con-
stant domain and that the validity of the calculation is lim-
ited to the useful lifetime of each component.
The expected useful life of ECLIPSE Model 706-511x-xxx
is at least 50 years.
It is the responsibility of the end user to maintain and oper-
ate the Model 706-511x-xxx per manufacturer’s instruc-
tions. Furthermore, regular inspection should indicate that
all components are clean and free from damage.
When plant experience indicates a shorter lifetime than
indicated here, the number based on plant experience
should be used.

57-656 SIL Safety Manual for ECLIPSE Model 706 15

References
• IEC 61508 Edition 2.0,2010 the Application of ANSI/ISA84.00.01-2004 Part 1
“Functional Safety of Electrical/Electronic/ (IEC 61511-1 Mod) – Informative”
Programmable Electronic Safety Related Systems”
• ANSI/ISA-84.00.01-2004 Part 3 (IEC 61511-3Mod)
• ANSI/ISA-84.00.01-2004 Part 1 (IEC 61511-1Mod) “Functional Safety: Safety Instrumented Systems for
“Functional Safety: Safety Instrumented Systems for the Process Industry Sector – Part 3 Guidance for the
the Process Industry Sector – Part 1 Hardware and Determination of the Required Safety Integrity Levels
Software Requirements” – Informative”
• ANSI/ISA-84.00.01-2004 Part 2 (IEC 61511-2Mod) • ANSI/ISA-TR84.00.04 Part 1 (IEC 61511 Mod)
“Functional Safety: Safety Instrumented Systems for “Guideline on the Implementation of ANSI/ISA-
the Process Industry Sector – Part 2 Guidelines for 84.00.01-2004”

Disclaimer
The SIL values in this document are based on an FMEDA analysis using exida’s SILVER Tool. MAGNETROL
accepts no liability whatsoever for the use of these numbers of for the correctness of the standards on which the
general calculation methods are based.

ASSURED QUALITY & SERVICE COST LESS

Service Policy Return Material Procedure

Owners of MAGNETROL controls may request the So that we may efficiently process any materials that are
return of a control or any part of a control for complete returned, it is essential that a “Return Material
rebuilding or replacement. They will be rebuilt or replaced Authorization” (RMA) number be obtained from the
promptly. Controls returned under our service policy must factory prior to the material’s return. This is available
be returned by prepaid transportation. MAGNETROL through a MAGNETROL local representative or by con-
will repair or replace the control at no cost to the pur- tacting the factory. Please supply the following information:
chaser (or owner) other than transportation if:
1. Company Name
1. Returned within the warranty period; and 2. Description of Material
2. The factory inspection finds the cause of the claim to 3. Serial Number
be covered under the warranty. 4. Reason for Return
If the trouble is the result of conditions beyond our con- 5. Application
trol; or, is NOT covered by the warranty, there will be
Any unit that was used in a process must be properly
charges for labor and the parts required to rebuild or
cleaned in accordance with OSHA standards, before it is
replace the equipment.
returned to the factory.
In some cases it may be expedient to ship replacement
parts; or, in extreme cases a complete new control, to A Material Safety Data Sheet (MSDS) must accompany
replace the original equipment before it is returned. If material that was used in any media.
this is desired, notify the factory of both the model and All shipments returned to the factory must be by prepaid
serial numbers of the control to be replaced. In such transportation.
cases, credit for the materials returned will be determined
on the basis of the applicability of our warranty. All replacements will be shipped F.O.B. factory.
No claims for misapplication, labor, direct or consequen-
tial damage will be allowed.

ECLIPSE Guided Wave Radar transmitters may be protected by one or more of the following U.S. Patent Nos.
US 6,626,038; US 6,640,629; US 6,642,807; US 6867729; US 6879282; US 6906662. Other patents pending.

705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000 • Fax 630-969-9489

info@magnetrol.com • www.magnetrol.com

Copyright © 2015 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.

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EFFECTIVE: June 2015
SUPERSEDES: January 2013