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Article history: The impact of the contaminants in post used PET bottles on the decomposition of polymer itself after
Received 27 November 2012 recycling process was analyzed. For that reason sorption experiments of harmful substances to PET
Accepted 17 February 2013 bottles were performed. In order to monitor the presence of contaminants in recycled PET and evolution
Available online 4 March 2013
of thermal decomposition products of samples: virgin PET, contaminated PET flakes (PET K) and recycled
PET (PET RM) were studied. The thermal degradation products of PET were achieved by pyrolysis using
Keywords:
Pyrolysis-Gas Chromatography/Mass Spectrometry (Py-GC/MS), temperature-programmed evolved gas
Pyrolysis-gas chromatography
analysis-mass spectrometry (EGA-MS) and thermogravimetric analysis (TGA). Reactive pyrolysis with
Evolved gas analysis
Reactive pyrolysis
tetramethyl ammonium hydroxide (TMAH) was also performed to gather additional information about
Recycling of PET bottles degradation products in studied samples. The pyrolysis products analysis of the studied PET samples
Poly(ethylene-terephthalate) indicate some changes in decomposition mechanism of PET samples that pass through contamination
Tetramethyl ammonium hydroxide process due to some diversity in their chemical and structural composition.
Ó 2013 Elsevier Ltd. All rights reserved.
0141-3910/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.polymdegradstab.2013.02.013
N. Dimitrov et al. / Polymer Degradation and Stability 98 (2013) 972e979 973
2.1. Materials
108-88-3 92.1 - aromatic hydrocarbon 1000
The post consumed PET bottles were milled into PET flaks - volatile, non-polar
(intrinsic viscosity 0.7495 dl/g) then were contaminated and - used in adhesives and
further were used in recycling process to obtain recycled PET dyes; constituent of
samples. Irganox 1076 (CIBA, phenolic primary antioxidant for motor oils and
automotive
processing) and Zn-stearate (Chemson Polymer Additive AG,
compounds
Austria, lubricant for extrusion) were used during recycling. For the
contamination of PET flakes the test solvent mixture [11] was used,
containing: toluene (99.5%, Carlo Erba), D-limonene (99.9%,
Fluka) 1,1,1-trichloroethane (97%, Sigma Aldrich), phenyl- 138-86-3 136.2 - hydrocarbon 1000
- volatile, non-polar
cyclohexane (97%, Sigma Aldrich), benzophenone (99.5%,
- often found in recycled
Dr.Ehrensorfer), and chlorobenzene, (99.7%, Sigma Aldrich). PET (main Compound
Dichloromethane (DCM) (p.a., Kemika, Zagreb) was used as a sol- of citrus oil based
vent for the test mixture and reagent of tetramethyl ammonium flavors in fruit drinks)
hydroxide (TMAH) (electronic grade 99.9999%, Alfa AesarÒ) in
methanol solution, 25 wt% was used to induce reactive pyrolysis. 25323-89-1 133.4 - halogenated aliphatic 1000
hydrocarbon substitute
2.2. Contamination procedure - very volatile, polar
PET flakes (200 g) were contaminated with the test solvent 827-52-1 160.3 - aromatic hydrocarbon 1000
mixture to simulate the worst possible scenario of contamination of - non-volatile, non-polar
bottles before recycling into new PET bottles for food application. - substance proposed
by ILSI-Europe for
The test solvent mixture was prepared by mixing the chemicals in
application as a model
DCM (152.5 ml) and the concentration of each contaminant in the compound in
solution was 1000 ppm, Table 1. The contamination process was Challenge tests
carried out in 1 L reactor with reflexive heat sink to prevent mass
loss of contaminants because the suspension was heated up to
119-61-9 182.2 - aromatic ketone 1000
40 C for 24 h with continuous mixing. After then suspension was
- non-volatile, non-polar
left in the reactor for another 10 days and mixed each day for 2 h. - substance proposed
Thus, contaminated PET flakes were filtered from suspension, by ILSI-Europe for
washed with DCM and dried at air atmosphere for 3 days and for application as a model
another 6 h under controlled temperature (180 C) before recycling compound in Challenge
tests
by melt extrusion. Obtained contaminated PET flakes were denoted
as PET K samples and further used in analysis.
108-90-7 112.6 - halogenated aromatic 1000
2.3. Recycling process hydrocarbon
- volatile, non-polar
- swelling agent
Contaminated PET flakes were recycled by melt extrusion that
was carried out on the Rondol Bench Top 21 twin-screw extruder to
obtain recycled PET samples (PET RM). PET flakes were homoge-
nized with thermal stabilizer Irganox 1076 (0.5 mass %) and the Lab, Ultra ALLOYþ-5; 30 m long 0.25 mm i.d, 0.25 mm film thick-
lubricant Zn-stearate (1.0 mass %) by dry mixing before extrusion. ness) under a programming temperature condition; GC oven was
Temperature profile in the extruder was set to 220/230/230/240/ programmed at 40 C with the heating rate of 20 C/min up to
240/245 C (from hopper to die) and screws rotation speed was set 300 C. The pyrolysis interface and GC injector were kept at 320 C.
to 100 rpm. GC Injection port was in constant linear velocity mode 48.8 cm/s
with split ratio 1/60. Mass spectrometer was operated in the EI mode
2.4. Py-GC/MS analysis with mass range of 29e600 amu, scanned at 1250 amu/sec.
The reactive pyrolysis with tetramethyl ammonium hydroxide
The pyrolysis of virgin PET, PET K (contaminated flakes) and PET (TMAH) was carried out by the same Py-GC/MS system under the
RM (recycled PET) samples were carried out in a multifunctional same conditions. About 2 ml of TMAH was added to powdered PET
double-shot pyrolyzer (Frontier Lab., PY-2020iD). The vertical micro- sample (0, 1 mg) into stainless steel sample cup first set at the
furnace pyrolyzer mounted on a Shimadzu GCeMS-QP2010 Plus was upper position of the pyrolyzer at around room temperature, and
used under a flow of He carrier gas, and data search libraries of then introduced into the centre of the pyrolyzer heated at 300 C
Frontier Lab., F-search (MS 08) and NIST/EPA/NIH (NIST 05) were and for the second measurement at 400 C.
used for the peak identification. The flash pyrolysis temperature was
fixed at 600 C and the resulting pyrolyzates of the PET granule 2.5. EGA-MS analysis
samples of 0.2 mg were placed into the deactivated stainless steel
sample cup separated by a metal capillary separation column coated Evolved gas analysis-Mass spectrometry (EGA-MS) measure-
with immobilized 5% diphenyl-95% dimethylpolysiloxane (Frontier ments have been carried out in a multifunctional double-shot
974 N. Dimitrov et al. / Polymer Degradation and Stability 98 (2013) 972e979
2.6. TG analysis
The pyrolysis and reactive pyrolysis of the studied PET K and PET
RM samples were monitored by thermogravimetric analysis (TGA)
using TA Instrument Q500. Several granules of samples weighted at
w10 mg were heated from room temperature to 600 C at heating
rates of 5 C/min in a nitrogen gas flow of 100 ml/min. About 10 mg
of the studied PET samples were also chemically derivatized by
addition of 35 mL of TMAH reagent in the sample cup.
Table 2
Pyrolysis products of studied PET samples and their concentration.
presence of a alkali reagent like TMAH significantly lowers pyrol- Fig. 2. Pyrograms of the studied samples in the presence of TMAH: a) Virgin PET, b)
ysis temperature (400 C). It is a very effective method in analysis of PET K, c) PET RM.
condensation polymers such as PET, especially in the analysis of
minor and/or micro structures. For the studied PET samples the
products differ. Thus the concentration of trimethylamine in virgin
results are presented in Fig. 2 and Table 3 and imply that obtained
PET, PET RM and PET K is 39.29%, 30.25%, 26.26%, and dimethyl
alkali assisted pyrolysis products are completely different by
terephthalate concentration is 14.92, 27.02 and 25.61, respectively.
chemical structure than those obtained without TMAH. Literature
It can be concluded that the dominant reaction in virgin PET sample
[16] has demonstrated that the role of TMAH is not only the
is methylation while the reactions of methylation and trans-
methylation of the pyrolysis products of the polymers, but also
esterification are present in approximately equal proportions in PET
assisting in bond cleavage and in transesterification reactions.
K and PET RM. The heat during alkali analysis induces reaction
Under alkaline conditions, the hydroxide anion attacks the carboxyl
between sample acidic functional groups [15] and formation of a
oxygen atom to produce equivalent amounts of hydroxyl and
free carboxylic acid and ethenyl ester-group-terminated macro-
carboxyl end groups [17]. Thus, the main products obtained by this
molecular fragment leads finally to formation of dimethyl tere-
organic alkali assisted pyrolysis are: trimethylamine (m/z 58),
phthalate. Furthermore, it is obtained that most of chemical
dimethyl terephthalate (m/z 163) and methyl (m/z 31) and ethyl
compounds formed by alkali pyrolysis are methyl based, while
(m/z 45) alcohol, Scheme 1. However, due to differences in the
noncatalytic pyrolysis results in vinyl based compounds and the
nature of the samples, the concentrations of the major pyrolysis
compounds of higher molecular masses. The important degrada-
tion product for the studied PET samples is also methylalcohol,
pyrolysis
CO2 / CH3CHO + COOH which concentration is in the range from 4 to 9% as well as the
400 °C fragments originating from diethylene glycol (DEG): 2-metoxy
CO2 / acetaldehyde benzoic acid ethanol, 1,2-dimethoxy ethane, 1,2-Ethanediol, Diethylene glycol
Acid
monoethyl ether. Thus, the alkali induced pyrolysis of PET samples
+ CH2CHOOC COOH medium
showed the formation of alcohols and corresponding methyl ethers
vinyloxycarbonyl benzoic acid formed from alcohols and phenols (Table 3). Results showed that
-[OOC
[
COOCH2CH2 -n
more fragments originated from diethylene glycol in PET RM
PET sample (m/z 45, 2-metoxy ethanol e 10.94%) is obtained. As
explained above, these residual fragments, especially from dimer-
N(CH3)3 + H3COOC COOCH3
+ TMAH ized glycols, had a low-scale contribution, but their formation can
Trimethylamine dimethyl terephthalate be very useful in explaining the recycling and contamination pro-
Alkaline cesses on PET sample. Pyrogram of PET RM sample (Fig. 2) also
medium + CH3OH / CH3CH2OH showed a number of assigned small peaks proposed to originate
from DEG, which is a depolymerization product of dehydrogenation
methyl / ethyl alcohol
reaction of ethylene glycol (EG). Possible reason for higher forma-
Scheme 1. Products of PET pyrolysis. tion of DEG units is mechanical recycling. Dehydration of ethylene
976 N. Dimitrov et al. / Polymer Degradation and Stability 98 (2013) 972e979
Table 3 intensities at 443 C (Table 4) for virgin PET, while PET RM and PET
Pyrolysis products obtained with TMAH of studied PET samples and their concen- K samples demonstrate slight shift of the maximum peak to higher
tration at 400 C.
temperatures. The observed temperatures reveal differences in
ID# Name m/z Mwt% polymer structure of the studied samples as well as presence of the
Virgin PET PET K PET RM contaminants, which initialized and changed mechanism of poly-
1 Carbon dioxide 44 8.10 e e mer thermal degradation. This statement is supported by the re-
2 Methyl Alcohol 31 8.95 4.98 8.54 sults of the initial degradation temperatures where peaks at 182 C
3 Trimethylamine 58 39.29 26.26 30.25 for PET K and at 241 C for PET RM can be observed. According to
4 2-Propanone, 1-hydroxy- 43 2.24 e e
corresponded mass spectra of evolved gases (Fig. 4) all samples
5 Methylene Chloride 43 e 1.29 e
6 Diethylene glycol monoethyl ether 45 e e 0.36
showed mass fragments characteristic for PET polymer: the peaks
7 Ethanol, 2-methoxy- 45 0.59 7.66 10.94 at m/z 51, 77, 105 and 122 characteristic for benzoic acid and vinyl
8 Ethane, 1,2-dimethoxy 45 0.07 4.42 e benzoate that origin form PET polymer. However, those m/z values
10 1,2-Ethanediol 31 e 1.06 1.18 can also partially originate from contaminants of chlorobenzene
20 Ethanol, 2-(2-methoxyethoxy)- 45 e 0.50 0.37
and benzophenone. The difference in their intensities shows
21 Ethane, 1,10 -oxybis[2-methoxy- 59 e 0.28 0.48
24 D-Limonene 68 e 0.01 e impact of contamination and recycling process on PET. It is
29 Benzoic acid 105 1.20 1.49 0.04 confirmed in literature [20e22] that benzoic acid and vinyl ben-
37 1,2-Ethanediol, monobenzoate 105 1.24 0.22 e zoate were identified as one of the main gas products of the PET
38 Phenol, 4,6-di(1,1-dimethylethyl 205 e e 2.29 pyrolysis formed from phenyl end group of PET oligomers.
)-2-methyl-
40 dimethyl terephthalate 163 14.92 25.61 27.02
Furthermore, at the temperatures above 300 C, PET pyrolysis
41 1,3-Benzenedicarboxylic acid, 163 1.26 0.23 0.10 proceeds via random-chain scission of the ester links [23,24] to
dimethyl ester yield a mixture of terephthalic acid, vinyloxycarbonyl benzoic acid
47 4-Acetylbenzoic acid 149 1.45 5.65 0.92 and divinyl terephtalate that corresponds to m/z 65, 121, 149, 175
50 1,3-Benzenedicarboxylic acid 149 0.80 2.67 0.23
that are characteristic of a phthalate fragment. Higher intensities of
66 1,3-Benzenedicarboxylic acid, dimethyl 163 e 1.91 e
ester m/z 29 and 44 characteristic of condensable gases such as acetal-
82 2-Ethoxycarbonyl-3-methyl-4- 430 e e 0.03 dehyde and CO2 in PET K sample can be also seen. Acetaldehyde
azafluorenone, 2-fluorenylimime formation from PET must be taken into consideration especially if
83 (Dimethylamino)furfurylidene]-2,2- 163 e 0.11 e the material is in contact with food because in foodstuffs and
dimethyl-1,3-dioxane-4,6-dione
91 2-Sulfamyl-4-nitro-40 - 367 0.05 3.56 0.69
beverages migration of acetaldehyde can change organoleptic
acetamidodiphenyl sulfide properties [25].
93 2,6,10,14,18,22-Tetracosahexaene, 69 5.76 3.96 2.31
2,6,10,15,19,23-hexamethyl-, (all-E)-
Volatile products 14.08 8.13 14.27
3.4. EGA/MS analysis in the presence of TMAH
Table 4
The temperatures at maximum derivatization rate (Tmax) of EGA data for the studied
PET samples.
Sample Temperature/ C
Fig. 4. Average mass spectra of thermograms the studied samples: a) Virgin PET, b) Fig. 6. Average mass spectra of thermograms for the studied samples with the pres-
PET K, c) PET RM. ence of TMAH: a) Virgin PET, b) PET K, c) PET RM.
978 N. Dimitrov et al. / Polymer Degradation and Stability 98 (2013) 972e979
Table 5
The temperatures at maximum degradation rate (Tmax) and char residue of TGA data
for the studied PET samples.
3.5. TG analysis
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