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Article history: Active nanocomposite films based on poly(lactic acid) (PLA), thymol and silver nanoparticles (Ag-NPs)
Received 30 December 2015 were prepared and characterized. PLA films containing 6 and 8 wt% thymol and 1 wt% Ag-NPs were
Received in revised form processed by extrusion to obtain binary and ternary formulations. The addition of thymol and Ag-NPs
2 May 2016
modified the PLA thermal, optical and barrier properties; in particular water vapour permeability
Accepted 16 May 2016
Available online 19 May 2016
(WVP), maintaining oxygen transmission rate (OTR) values unchanged. Homogeneous surfaces in all
films were obtained as proved by FESEM micrographs. The presence of the active additives enhanced the
disintegration rate of PLA under composting conditions, which was completed in 14 days. Results suggest
Keywords:
Poly(lactic acid)
that these nanocomposite films could be considered promising degradable active packaging materials
Thymol with low environmental impact.
Silver nanoparticles © 2016 Elsevier Ltd. All rights reserved.
Active packaging
Disintegration
Characterization
http://dx.doi.org/10.1016/j.polymdegradstab.2016.05.015
0141-3910/© 2016 Elsevier Ltd. All rights reserved.
M. Ramos et al. / Polymer Degradation and Stability 132 (2016) 2e10 3
of environmental applications. Ag-NPs have been already used in 2. Materials and methods
some commercial products by their antimicrobial performance and
they have been approved by the US Food and Drug Administration 2.1. Materials
(FDA), US Environmental Protection Agency (EPA), Society of
Industrial-Technology for Antimicrobial Articles (SIAA) of Japan, Thymol (99.5% purity) was supplied by Sigma-Aldrich (Madrid,
Korea’s Testing and Research Institute for Chemical Industry and Spain). Commercial silver nanoparticles (Ag-NPs), P203, with a size
Functional Textile & Clothing Testing Institute (FITI) in Korea [12]. distribution range of 20e80 nm, were purchased from Cima Nano-
Ag-NPs have been also used in polymer formulations by their Tech (Saint Paul, MN, USA). Ag-NPs were thermally treated at
stability at high temperatures and low volatility to improve the 700 C for 1 h as reported elsewhere [31]. A commercial poly(lactic
antimicrobial resistance of polymers used in specific applications, acid) PLA-4060D (Tg ¼ 58 C, 11e13 wt% D-isomer) was supplied in
such as food packaging [13e16]. According to the Council Directive pellets by NatureWorks Co., (Minnetonka, MN, USA).
94/36/EC (1994), silver is accepted as food additive with the code
E174 if used as “external coating of confectionary, decoration of 2.2. Nanocomposite films preparation
chocolates, liqueurs”. Nevertheless, in food contact materials, Ag-
NPs are not still allowed, but the presence of certain silver zeo- PLA-based nanocomposites were processed in a twin-screw
lites is already authorized in plastic food containers and rubber microextruder (Dsm Explore 5&15 CC Micro Compounder, Heer-
seals [17]. Therefore, toxicological issues should be taken into ac- len, The Netherlands). PLA pellets were dried overnight at 45 C
count in all new developed materials with Ag-NPs in their before extrusion to prevent polymer hydrolysis during processing.
composition. Lavorgna et al. synthesized active nanocomposites by A 170e180e190 C temperature profile and a screw speed of
loading chitosan with Ag-MMT nanoparticles. The successful 150 rpm were used in the extrusion process. Different binary and
intercalation and the interaction between chitosan and Ag-NPs led ternary PLA-based formulations were obtained (Table 1): three
to the enhancement of the thermal stability of the developed active binary systems, containing 6 and 8 wt% of thymol (PLA/T6 and PLA/
nanocomposites [18]. T8, respectively) or 1 wt% of Ag-NPs (PLA/Ag); and two ternary
The combination of additives from natural sources with anti- systems, containing 6 wt% of thymol and 1 wt% of Ag-NPs (PLA/Ag/
microbial and/or antioxidant performance with nanofillers to T6), and 8 wt% of thymol and 1 wt% of Ag-NPs (PLA/Ag/T8). An
improve polymer characteristics while having positive impact on additional sample without any additive was also prepared as con-
food shelf-life extension and safety has been also introduced in trol (PLA).
this novel concept of active nanocomposites [19]. In particular, For binary systems, a total mixing time of 6 min was used.
thymol has been extensively used as a natural active antimicro- Thymol was added in the last 3 min and the screw speed was then
bial and antioxidant agent. Different strategies for the incorpo- reduced to 100 rpm to limit losses by vaporization. For ternary
ration of this type of active agents to packaging materials have systems (PLA/Ag/T6, PLA/Ag/T8), a masterbatch of PLA and Ag-NPs
been proposed, by the inherent volatility of these compounds, was first processed in the extruder during 3 min and it was then
resulting in some drawbacks related to their thermal stability and combined with 6 or 8 wt% of thymol for 3 additional minutes. After
full control of the release kinetics [20,21]. Recent studies have mixing, PLA and PLA nanocomposite films were obtained in a hot-
proposed the use of new methodologies to improve the perma- press with a head force of 1500 N and a maximum temperature of
nence of active agents during polymer processing. One inter- 195 C (Table 1); Films thickness was determined to be around
esting approach consists of controlling the addition times of the 40 mm with a 293 MDC-Lite Digimatic Micrometer (Mitutoyo,
nanocomposite components at the melting state. Other possibil- Japan) at five random positions.
ity to protect volatile essential oils during processing is based on
reinforcement with nanofillers [20,22e24] or encapsulation
2.3. Characterization of nanocomposite films
techniques [25e28]. Thymol is recognized by the Food and Drug
Administration (FDA) as a GRAS substance for its use in direct
PLA-based nanocomposite films were characterized in terms of
contact with food [29]. It is used in active packaging by its high
their thermal, morphological, optical (colour, light transmission),
diffusion rate into most of the polymer matrices and its ability to
and barrier (oxygen transmission rate, water vapour permeability)
be released, minimizing the bacterial growth and delaying the
properties.
oxidation processes in food [21].
In a previous study, the influence of thymol and Ag-NPs on the
degradation of PLA-based nanocomposites under composting 2.3.1. Thermal properties
conditions in dog-bone tensile bars was reported. These formu- Thermogravimetric analysis (TGA) was carried out by using a
lations were used for the analysis of thermal, morphological, and TGA Seiko Exstar 6300 (USA) instrument. Samples (7 mg) were
mechanical properties of these PLA-based nanocomposites, heated from 25 to 700 C at 10 C min1 heating rate under ni-
which showed suitable properties to be used as biodegradable trogen atmosphere (flow rate 50 mL min1). Analyses were per-
active food packaging systems, with clear improvement in the formed in triplicate.
inherent biodegradable character of PLA after the addition of both
additives [23].
Table 1
Nano- and thin-film technologies based on novel systems PLA-based active nanocomposite films and thickness (mean ± SD, n ¼ 3).
associating metal particles and natural additives to polymer
Formulation PLA (wt%) Ag (wt%) Thymol (wt%) Thickness (mm)
matrices open a broad range of new applications, such as bio-films
with antimicrobial effect for the food industry. In this context, the PLA 100 e e 35 ± 4a
PLA/Ag 99 1 e 39 ± 4a
present work aims to develop biodegradable thin nanocomposite
PLA/T6 94 e 6 40 ± 2a
films (around 40 mm thick) based on PLA with thymol and Ag-NPs PLA/T8 92 e 8 41 ± 5a
as active additives to extend their applicability to packaging sys- PLA/Ag/T6 93 1 6 42 ± 3a
tems [30]. For this purpose, the evaluation of their thermal, PLA/Ag/T8 91 1 8 39 ± 6a
morphological, optical, barrier and disintegration properties is Different superscripts within the same column indicate statistically significant
presented in this work. different values (p < 0.05).
4 M. Ramos et al. / Polymer Degradation and Stability 132 (2016) 2e10
Table 2
Characterization of neat PLA and nanocomposite films (mean ± SD, n ¼ 3).
Formulation Tg ( C) Tini ( C) Tmax ( C) WVP*1014 (kg m s1 m2 Pa1) Reduction in WVP (%) OTR*e (cm3 mm m2 day1)
oscillation of the carbon backbone due to a plasticizing effect of polymer matrix. Fig. 2 shows the FESEM surface micrographs ob-
thymol. It is well known that the addition of low molecular weight tained for neat PLA and PLA nanocomposites after processing.
compounds decreases the PLA rigidity and brittleness by reducing Homogeneous and smooth surface morphologies were observed
its glass transition temperature and increasing the mobility of for all materials, with no apparent effect of the addition of thymol
macromolecules [32,33]. A similar Tg shift to lower temperatures by and Ag-NPs into the PLA matrix. Similar morphologies were
the incorporation of thymol to different polymer matrices pro- observed by other authors for PLA and other polymer matrices
ducing a plasticization effect was also reported in a previous work blended with Ag-NPs or thymol [16,38e40]. Rhim et al. reported
[20]. A significant decrease in Tg caused by the incorporation of also smooth surfaces with evenly dispersed silver nanoparticles on
thymol to PLA-based films was also reported by other authors the PLA film surface [40]. These results demonstrate a positive
[22,34]. A similar behaviour was reported for a-tocopherol, combination between PLA, thymol and Ag-NPs to obtain homoge-
resveratrol, buthylated hydroxytoluene (BHT) and tert-butylhy- neous surfaces after film processing.
droquinone added to PLA [33,35,36]. In all cases, an effective
plasticizing effect was observed and it was related to the addition of
these compounds, with the consequent decrease in Tg. 3.3. Optical properties
The thermal stability of neat PLA and PLA active nanocomposite
films was studied with TGA under nitrogen atmosphere. Fig. 1b and All PLA-based films were visually homogeneous and transparent
c show the weight loss (TG) and derivative curves (DTG) of the regardless of their composition (Fig. 3). The colour distribution
obtained PLA-based films. A main degradation peak around observed in all films suggests that additives were uniformly
332e363 C associated to PLA thermal degradation was observed in distributed through the polymer matrix during processing. How-
all materials. A first degradation step starting at around 120 C was ever, nanocomposite films containing Ag-NPs showed some dark-
also detected, and it could be related to the thymol degradation. ening in the initially clear surface as well as some decrease in
This fact confirms the permanence of a detectable amount of transparency, which is an important physical property in food
thymol in the nanocomposites after processing at high tempera- packaging films where clarity is desirable [41]. In fact, it has been
tures, as already reported in a previous work [23]. Moreover, the reported that the incorporation of some additives to PLA can lead to
remaining amount of the active additive in the polymer matrix substantial modifications and transparency losses, representing an
after processing was estimated from the obtained TG curves. For important drawback for consumer acceptance [42]. Rhim et al.
binary systems, PLA/T8 and PLA/T6, 5.63 ± 0.02 wt% and suggested that surface plasmon phenomena caused by silver
4.2 ± 0.2 wt%, respectively, were obtained; and for ternary systems, nanoparticles and phenolic compounds, such as thymol, may
PLA/Ag/T8 and PLA/Ag/T6, the concentrations of remaining thymol modify PLA colour during processing and storage leading to some
after processing were 6.0 ± 0.2 wt% and 4.2 ± 0.2 wt%, respectively. darkening of films [40].
These results revealed significant differences (p < 0.05) between Results obtained for colour and transmittance at 500 nm of all
binary and ternary systems with 8 wt% of thymol. The main TGA films are shown in Table 3. The modifications in surface colour in
parameters, i.e the initial degradation temperature (Tini) deter- the PLA binary and ternary films was significant (p < 0.05)
mined at 5% weight loss and the maximum degradation tempera- depending on the additive. While some decrease (p < 0.05) in film
ture (Tmax) for the main peak (associated to the PLA thermal lightness (L-value) was observed in PLA films containing Ag-NPs, it
degradation), are shown in Table 2. The separate addition of thymol slightly increased in those with thymol (p < 0.05) when compared
and Ag-NPs into PLA matrices did not affect significantly the ther- to values obtained for the neat PLA film. In addition, a* and b* pa-
mal behaviour of the polymer matrix in terms of Tmax and Tini rameters were modified by the presence of both additives (Table 3).
(p > 0.05). However, a significant reduction (p < 0.05) was observed In particular, Ag-NPs-containing binary and ternary systems
for PLA-based active nanocomposites with thymol and Ag-NPs, resulted in significant shifts (p < 0.05) in a* and b* towards positive
suggesting some loss in the PLA thermal stability. This phenome- values, indicating an increasing trend in redness and yellowness,
non could be related with some degradation of these materials respectively, of the active nanocomposite films. Consequently, the
during processing caused by the presence of metal nanoparticles, total colour difference, DE*, of those films with Ag-NPs increased
which enhanced the thermal conductivity of the nanocomposites, significantly (p < 0.05) compared to neat PLA. This behaviour can be
speeding up the degradation process of the polymeric matrix [37]. explained by the development of brown colour in nanocomposite
films caused by the plasmonic effect of Ag-NPs [43]. Regarding
binary systems containing thymol, the obtained results indicated
3.2. Morphological analysis that these films were not much different in colour compared to neat
PLA.
The surface morphology and microstructure of PLA and active PLA is a transparent polymer with a transmittance close to 95%
nanocomposite films were studied by FESEM in order to evaluate in the visible region (Table 3), as already reported [41]. The evalu-
the influence of the incorporation of thymol and Ag-NPs into the ation of the light transmission of PLA-based nanocomposites at
6 M. Ramos et al. / Polymer Degradation and Stability 132 (2016) 2e10
Fig. 1. DSC thermogram from the second heating scan (a), TG (b) and DTG (c) curves of PLA-based films.
M. Ramos et al. / Polymer Degradation and Stability 132 (2016) 2e10 7
Table 3
Optical properties of neat PLA and nanocomposite films (mean ± SD, n ¼ 3).
Different superscripts within the same column indicate statistically significant different values (p < 0.05).
500 nm revealed that all the binary and ternary films were, in spherical shape of silver particles and their high dispersion in the
general, highly transparent, showing transmittance values higher polymer matrix which may not develop a tortuous pathway to limit
than 90%. A slight decrease (p < 0.05) in transmittance was water vapour diffusion [43].
observed in binary systems containing thymol, which might be due It has been stated that high water vapour permeabilities of films
to the colourless transparent appearance of this additive. The in- intended for food packaging could restrict considerably their use
clusion of Ag-NPs into the PLA films also produced some significant [45]. In this case, the addition of thymol to PLA-based films resulted
reduction (p < 0.05) in transparency, which was related to the in a significant decrease (p < 0.05) in WVP values for binary and
prevention of light transmission by the nanoparticles homoge- ternary systems, up to 40% compared to those values obtained for
neously dispersed through the polymer matrix [14]. The obtained the neat PLA film. These results could be explained by the repulsion
results suggested that the amount of additives, thymol and Ag-NPs, to water molecules caused by the addition of a highly hydrophobic
used in these formulations did not affect dramatically the colour component, such as thymol, at high concentrations [46]. Therefore,
and transparency of PLA films. Therefore, their incorporation into these thymol-containing nanocomposites allowed an important
the PLA matrix could be suitable for food packaging applications improvement in barrier properties to water vapour, which is a
without compromising, to an unacceptable degree, its optical remarkable feature in food packaging applications, especially at
properties. storage conditions with high RH. Similar results were found by
other authors under equivalent environmental conditions (23 C,
3.4. Barrier properties 45% RH), reporting a WVP value of 1.99 1014 kg m m2 s1 Pa1
for neat PLA, and a 25% reduction in WVP for PLA films loaded with
The effect of the addition of thymol and Ag-NPs on the barrier a-tocopherol (4 wt%) [33]. Meanwhile, the addition of 2 wt%
properties (OTR and WVP) of PLA-based films was studied and the marigold flower extract containing astaxanthin resulted in the
main results are shown in Table 2. Films with low oxygen decrease in 21% in WVP of PLA, which was attributed to the
8 M. Ramos et al. / Polymer Degradation and Stability 132 (2016) 2e10
hydrophobic nature of this extract [47]. Conversely, no significant whitening and transparency loss and evident deformation
differences were observed for WVP of PLA/PCL-based films with observed in samples (Fig. 4). A similar behaviour was reported by
thymol (3e12 wt%) compared to PLA/PCL films, showing Fortunati et al., who indicated that the PLA hydrolysis begins in the
2.54 1014 kg m m2 s1 Pa1 as WVP value [22,34]. amorphous region of the polymer structure producing an overall
increase in polymer crystallinity [16]. This increase in crystallinity
3.5. Disintegrability under composting conditions was expectable by the intrinsic amorphous character of the PLA
used in this work with a large content in D-LA enantiomer [49].
Biodegradability tests are necessary to evaluate the environ- Furthermore, results obtained before the beginning of the burial
mental impact of plastic materials and to find solutions to avoid the test (day 0) suggested that the influence of thymol on PLA degra-
disturbing accumulation of polymers after their commercial shelf- dation profile is important, since significantly higher disintegration
life. The disintegrability of PLA and PLA active nanocomposite films values were obtained for PLA/T6, PLA/T8, PLA/Ag/T6 and PLA/Ag/T8
under composting conditions was studied to evaluate their degra- compared to PLA or PLA/Ag samples (p < 0.05). It was described
dation in natural environments. The visual evaluation of all samples that thymol hydroxyl groups can contribute to PLA hydrolysis after
at different degradation times showed considerable changes, with a absorbing water from the composting medium, resulting in a
clear whitening, loss of transparency and evident deformation and noticeable increase in disintegrability values for thymol-containing
size reduction after 2 days (Fig. 4). These results were indicative of PLA nanocomposites [23].
the beginning of the hydrolytic degradation as it was reported in a After 4 days of treatment, no significant differences (p > 0.05)
previous study [23]. The hydrolytic degradation process in PLA were observed for all samples regardless of their composition and
nanocomposites and the increase in their opacity can be attributed the burial time (Fig. 5), showing similar weight loss and dis-
to various simultaneous phenomena, such as the formation of low integrability ratio. It should be also highlighted that the testing
molar-mass degradation by-products during hydrolysis due to the temperature (58 C) was higher than the Tg of the PLA-based films,
water absorption and the increase in PLA crystallinity [48]. After 4 previously reported in the 40e45 C range, resulting in some in-
days, neat PLA and binary and ternary systems became brittle and duction of the crystallization process into the amorphous zones in
just small pieces of films were recovered. The faster degradation of the polymer matrix and chain mobility, accelerating the hydrolytic
these active nanocomposite films when compared to previous re- degradation process. This behaviour could also be related to the low
sults obtained with injection moulded samples [20] can be thickness of the tested samples [50].
explained by the lower thickness of films, which showed consid- It was observed that after 14 days of the burial test all materials
erable modifications in colour and a general loss of transparency reached complete degradation with weight losses higher than 90%
after 7 days under composting conditions. (as indicated in the ISO 20200 standard for a biodegradable ma-
Fig. 5 shows the evolution of disintegrability values (%) of films terial). These results suggest that these active nanocomposite films
with time. A progressive degradation of samples with the burial could be used as biodegradable materials requiring short disinte-
time was obtained, which was visually corroborated by the clear gration times.
Fig. 4. Visual appearance of neat PLA and active nanocomposite films at different testing days under composting conditions at 58 C.
M. Ramos et al. / Polymer Degradation and Stability 132 (2016) 2e10 9
Fig. 5. Disintegrability (%) of neat PLA and nanocomposite films at different times under composting conditions at 58 C (mean ± SD, n ¼ 3). The line at 90% represents the goal of
disintegrability test as required by the ISO 20200 standard. Different superscripts over different samples at the same time indicate statistically significant different values (p < 0.05).
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