TECHNICAL ISO/TS SPECIFICATION 23818-2 First edition 2021-08, Assessment of conformity of plastics piping systems for the rehabilitation of existing pipelines — Part 2: Resin-fibre composite (RFC) material Evaluation de la conformité des systemes de canalisations en plastique destinés & la rehabilitation des réseaux existants Partie 2: Matériau composite résine-fibres (RFC) Reference number 150/75 23040-2.2021(6) See e180 2021ISO/TS 23818-2:2021(E) A COPYRIGHT PROTECTED DOCUMENT © 102021 All rights reserved. Unless otherwise specified, or required in the context of it Implementation, no part of this publication may be reproduced or uulized otherwise In any form or by any means, electronic or mechanteal, including photocopying, or posting oon the internet or an intranet, without prior written permission, Permission can be requested from either ISO at the address below or 150"s member hody in the country of the requester, [50 copyright office [P40] + Ch. de Blandonnet & CH-1214 Vernier, Geneva Phone: +41 22749 01 11 Email copyright @iso.org Website: wwwiso.org Published in Switzerland ii © 180 2021 ~ All rights reservedISO/TS 23818-2:2021(E) Contents Page Foreword iv Introduction. v 1 Scope. % 2 Normative references. 1 3 Terms and definitions. 1 3.1 Assessment of conformity. 2 3.2 Rehabilitation general 4 Abbreviated terms. 6 5 General 6 Testing and inspection a 61 Grouping. x 6.1.1 General 7 6.1.2 Size and wall strength groups. 1 6.1.3 Fitting groups 7 62 — Type testing 8 63 Batch release tests 8 64 Process verification tests during installation. 8 65 CIPP product verification tests. 9 66 Audit tests = 67 Indirect tests 9 68 ‘Test records. a Annex A (normative) Test procedures for plastics piping systems for the rehabilitation of networks for underground non-pressure drainage and sewerage. 10 Annex B (normative) Test procedures for plastics piping systems for the rehabilitation of networks for water supply and for drainage and sewerage under pressure. 18 Annex C (normative) Specification of new system (N), change in design (D), change in material (M) and extension of the product range (E) 24 Annex D (normative) Parameters and criteria for reduced long-term tests (RLTT) 23 Annex E (informative) Summary tables of scheme requirements. 25 Bibliography 27 © 180 2021 ~Allrights reserved itlISO/TS 23818-2:2021(E) Foreword SO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. 180 collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see wwrw.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents), Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISO's adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see wavw.iso.org/ iso/foreword,html. This document was prepared by Technical Committee ISO/TC 138, Plastics pipes, fittings and valves for the transport of fluids, Subcommittee SC 8, Rehabilitation of pipeline systems. Any feedback or questions on this document should be directed to the user's national standards body. A complete listing of these bodies can be found at www.iso.org/members.html. A list of all parts in the ISO 23818 series can be found on the ISO website. iv © 180 2021 ~ All rights reservedISO/TS 23818-2:2021(E) Introduction System standards dealing with the following applications are either available or in preparation for pipeline rehabilitation: 10 11296, Plastics piping systems for renovation of underground non-pressure drainage and sewerage networks; 1S0 11297, Plastics piping systems for renovation of underground drainage and sewerage networks under pressure; 1S0 11298, Plastics piping systems for renovation of underground water supply networ! 1S0 11299, Plastics piping systems for renovation of underground gas supply networks; 1S0 21225, Plastics piping systems for the trenchless replacement of underground pipeline networks. These system standards are distinguished from those for conventionally installed plastics piping systems by the requirement to verify certain characteristics in the as-installed condition, after site processing, This is in addition to specifying requirements for plastics piping system components as manufactured, For the assessment of conformity, three Technical Specifications for pipe lining systems of distinct materials are applicable: ISO/TS 23818-1, Assessment of conformity of plastics piping systems for the rehabilitation of existing pipelines — Part 1: Polyethylene (PE) material; ISO/TS 23818-2 (this document), Assessment of conformity of plastics piping systems for the rehabilitation of existing pipelines — Part 2: Resin-fibre composite (RFC) material; ISO/TS 23818-3, Assessment of conformity of plastics piping systems for the rehabilitation of existing pipelines — Part 3: Unplasticized poly(vinyl chloride} (PVC-U) material. These three Technical Specifications cover the system standards, as presented in Table 1 © 180 2021 ~Allrights reserved vISO/TS 23818-2:2021(E) ‘Table 1 — Structure of Technical Specifications for assessment of conformity ‘Application Drainage Non-pressure Technical | Mate- Technig drainage oma water | ¢, Specification | rial focamdlaue ‘and sewerage supply ‘as suppl sewerage | "E¥OrKS | networks | networks networks pressure LINING WITH CON- [ISO 11296-2 _|IS0 11297-2 ISO 11298-2 _ [Iso 11299-2 ITINUOUS PIPES, CLosg-tirriprs |1011296-3 |1S011297-3 10 11298-3 |1s0 1129-3 JANDSPIRALLY —_|1S0 11296-7 WOUND PIPES iso/rs2ae1e-1] pe |TRENCHLESS RE- PLACEMENT USING PIPE BURSTING, PIPE EXTRACTION, HORIZONTAL DRILLING AND IMPACT MOLING 1s021225-1 |iso21225-1 |1s0 21225. 1s0 2125-1 150 21225-2 |iso21228-2 iso 2125-2 |so21225-2 LINING WITH iso 11296-4 iso 11207-4 Iso 11298-4 Iso/Ts 23818-2] RFC |CURED-IN-PLACE [PIPES (CIPP) LINING WITH 150 1296-3 ICLOSE-FIT PIPES Iso/Ts 23818-3 | pye-u }AND SPIRALLY WOUND |1S0 11296-7 PIPES The format of the three Technical Specifications is in line with Technical Specifications for assessment of conformity to other system standards, apart from presenting the detailed requirement for Inspection and Testing in two annexes, for non-pressure applications and pressure applications (where applicable) respectively. The format is schematically represented in Figure 1, vi © 180 2021 ~Alrights reservedISO/TS 23818-2:2021(E) Technical Specification for Assessment of conformity of plastics piping systems for the rehabilitation of existing pipelines ~ Part 2: Resin-fibre composite (RFC) material 1: Scope 2: Normati 3: Terms and definitions 4: Abbreviated terms 5: General ive references ‘Annex A Non-pressure applications “Type testing (TT) Batch release test (BRT) Process verification test (PVT) CIPP product verification test (CPVT) Audit test (AT) 1 ‘Annex B Pressure applications Type testing (TT) Batch release test (BRT) Process verification test (PVT-{) CIPP product verification test (CPVT) Audit test (AT) Figure 1 — Format of the Technical Specifications for the assessment of conformity Figure 2 is intended to provide general informati ion on the concept of testing and organization of those tests used for the purpose of the assessment of conformity. For each type of test, ie. type testing (IT), batch release test (BRT), process verification and audit test (AT), this document details the appl frequency and sampling of testing. test (PVT-I), CIPP product verification test (CPVT) licable characteristics to be assessed as well as the Eigure 2 also provides a typical scheme for the assessment of conformity of REC pipes, fittings, joints or assemblies by manufacturers and/or installers, incl (© 180 2021 ~All rights reserved iuding certification,ISO/TS 23818-2:2021(E) O1-01-year N 01-01-year N+ 1 t PRODUCTION (M-Stage) i PRODUCT 5 ley) 5 5 5 5 5 5 oamormenr] LS |UEM & | fe} Le] LE] i TET a aa I At t at 7 t BRT (each batch) > toooog foe 4 4 ry e} fel fet delete] lel fel tel allel (2 el |e ee seyle[4) ]2) 14) [2 s) | 2) | ‘Tests pprformed by a test laboratory on behalf ofan inspection body or ceytification body | Figure 2 — Typical scheme for the assessment of conformity by a manufacturer, including certification vill © 180 2021 ~Allrights reservedTECHNICAL SPECIFICATION ISO/TS 23818-2:2021(E) Assessment of conformity of plastics piping systems for the rehabilitation of existing pipelines — Part 2: Resin-fibre composite (RFC) material 1 Scope This document provides scheme for the assessment of conformity of RFC products for the rehabilitation of existing pipelines, in accordance with the applicable parts of ISO 11296, ISO 11297 and ISO 11298, and intended to be included in the manufacturer’s quality plan as part of the quality management system and for the establishment of certification procedures. It applies to cured-in-place pipe (CIPP) products only. It applies to non-pressure pipe liners, and to independent (fully structural, class A) and interactive (semi-structural, class 8) pressure pipe liners, as defined in ISO 11295, which do not rely on adhesion to the existing pipeline. NOTE Inorderto help the reader, summary tables of overalll scheme requirements are provided in Annex E. 2 Normative references The following documents are referred to in the text in such a way that some or alll of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 1043-1, Plastics — Symbols and abbreviated terms — Part 1: Basic polymers and their special characteristics 1S0 10928, Plastics piping systems — Glass-reinforced thermosetting plastics (GRP) pipes and fittings — Methods for regression analysis and their use ISO 11296-1:2018, Plastics piping systems for renovation of underground non-pressure drainage and sewerage networks — Part 1: General 1S0 11296-4:2018, Plastics piping systems for renovation of underground non-pressure drainage and sewerage networks — Part 4: Lining with cured-in-place pipes 150 11296-4:2018/Amd 1:2021, Plastics piping systems for renovation of underground nompressure drainage and sewerage networks — Part 4: Lining with cured-in-place pipes — Amendment 1: Updated definitions, marking requirements and procedure for alternative expression of flexural test results 1S 11297-4:2018, Plastics piping systems for renovation of underground drainage and sewerage networks under pressure — Part 4: Lining with cured-in-place pipes 1S0 11298-4:2021, Plastics piping systems for renovation of underground water supply networks — Part 4: Lining with cured-in-place pipes 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 11296-4, ISO 11297-4, ISO 11298-4 and the following apply. © 180 2021 ~Allrights reserved 1ISO/TS 23818-2:2021(E) 1SO and IEC maintain terminological databases for use in standardization at the following addresses: —_ ISO Online browsing platform: available at https://www.lso.org/obp — IEC Flectropedia: available at http://www electropedia.org/ 3.1 Assessment of conformity 344 certification body impartial body, governmental or non-governmental, possessing the necessary competence and responsibility to carry out certification of conformity according to given rules of procedure and management Note 1 to entry: A certification body should preferably operate in accordance with ISO/IEC 170211 or ISO/IEC 17065. 342 inspection body body that performs inspection Note 1 to entry: An inspection body can be an organization, or part of an organization. Note 2 to entry: An inspection body should preferably operate in accordance with ISO/IEC 17020 or ISO/IEC 170211. [SOURCE: ISO/IEC 17020:2012, 3.5, modified — Note 2 to entry added.] 3.1.3 testing laboratory laboratory which measures, tests, calibrates or otherwise determines the characteristics (3.2.6) of the performance of materials (3.1.13) and products Note 1 to entry: In the context of this document, the materials (3.1.13) and products can be subjected to type testing (3.1.6), batch release test (3.1.7), process verification test at the ‘I” stage (3.1.8), CIPP product verification est (2.1.20), audit vest (3.1.9], and witness test (3.1.11), as applicable, Note 2 to entry: A testing laboratory should preferably operate in accordance with ISO/IEC 17025. 3.14 quality management system part ofa management system with regard to quality Note 1 to entry: Requirements for quality management systems are given in ISO 9001. [SOURCE: ISO 9000:2015, 3.5.4, modified — Note 1 to entry added] 345 quality plan document setting out the specific quality practices, resources and sequence of activities relevant to a particular product or range of products 3.16 type testing 1T testing performed to prove that the material (3.1.13), pipe, joint (3.1.17) or assembly is capable of conforming to the requirements given in the relevant standard Note 1 to entry: The type test results remain valid until there is a change in the material (3.1.13) or product or assembly provided that the process verification tests are done regularly. 2 © 180 2021 ~ All rights reservedISO/TS 23818-2:2021(E) 347 batch release test BRT test performed by or on behalf of the manufacturer on a batch of RFC products, which has to be satisfactorily completed before the batch can be released Note 1 to entry: For CIP, BRT is applicable to a lining tube batch (3.1.19) only. {SOURCE: ISO/TS 23818-1:2020, 3.1.7, modified — "PE" changed to "RFC" and Note 1 to entry added.] 3.1.8 process verification test at the “I” stage PVT test performed by or on behalf of the manufacturer or installer at specific intervals during the installation process to confirm that the process as specified in the installation manual continues to be capable of producing installed products which conform to the requirements given in the relevant standard Note 1 to entry: Such tests are not required to release batches of products and are carried out as a measure of process control 3.1.9 audit test AT test performed by a test laboratory on behalf of an inspection body (3.1.2) or certification body (3.1.1) to confirm that the product continues to conform to the requirements given in the relevant standard and to provide information to assess the effectiveness of the quality management system (3.1.4) 3.1.10 indirect test IT test performed by or on behalf of the manufacturer, different from that specified test for that particular characteristic (3.2.6), having previously verified its correlation with the specified test 3441 witness test wr test accepted by an inspection or a certification body (3.1.1) for type testing (3.1.6) and/or audit test (3.1.9), which is carried out by or on behalf of the manufacturer and supervised by a representative of the inspection or certification body (3.1.1), competent in testing 3.1.12 reduced long-term test RLIT test using shorter time periods or fewer test pieces than those specified fora full long-term test [SOURCE: CEN/TS 14632:2012, 3.17, modified] 3.1.13 material generic term for compositions grouped by families, expressed by generic names, stainless steel, brass or EPDM. 8. polypropylene, Note 1 to entry: Definition from European Commission, Directorate-General for Enterprise and Industry, Sub- group on Product ‘Testing Procedures (EC, DG ENT and IND, SG PTP). © 180 2021 ~Allrights reserved 3ISO/TS 23818-2:2021(E) 3414 sample one or more products drawn from the same production batch or lot, selected at random without regard to their quality Note 1 to entry: The number of products in the sample is the sample size. 3.4.15 group collection of similar products from which samples (3.1.14) are selected for testing purposes 3.1.16 component product manufactured out of a specific composition compound brought to the market as part of another product orasa spare part Note 1 to entry: For drinking water application, components may be considered as products and be individually approved (e.g. O-ring, gasket) or they are tested as an integral part of a finished product (e.g. in a valve), 3.4.17 joint connection between two products 3.1.18 product type generic description of a product EXAMPLE A pipe or fitting or valve or their main parts, of the same design, from a particular compound, 3.4.19 lining tube batch clearly identified collection of ining tubes, manufactured consecutively or continuously under the same conditions, using the same material (3.1.13) conforming to the same specification Note 1 to entry: The batch is defined and identified by the lining tube manufacturer. 3.1.20 CiPP product verification test cPVT test performed by or on behalf of the manufacturer or installer at the “I” stage (3.2.11) to verify that the “? stage characteristics (3.2.6) of the CIPP product conform with the respective declared values (3.2.7) 3.2 Rehabilitation general 3.24 rehabilitation measures for restoring or upgrading the performance of existing systems, including renovation (3.2.2), repair and replacement B22 renovation work incorporating all or part of the original fabric of the pipeline, by means of which its current performance is improved pipe inserted for renovation (3.2.2) purposes. Note 1 to entry: For CIPP, the lining tube fulfils the function of lining pipe 4 © 180 2021 ~ All rights reservedISO/TS 23818-2:2021(E) 3.24 liner lining pipe (3.2.3) after installation 3.2.5 lining system. fining pipe (3.2.3) and all relevant fittings for insertion into an existing pipeline for the purposes of renovation (3.2.2) 3.2.6 characteristic property, dimension or other feature ofa material (3.1.13) or component (3.1.16) 3.27 declared value limiting value of a characteristic (3.2.6) declared in advance by the lining system (3.2.5) supplier, which becomes the requirement for the purposes of assessment of conformity 3.2.8 simulated installation installation of a fining system (3.2.5) into a simulated host pipeline (3.2.9), using representative equipment and processes, to provide samples (3.1.14) for testing which are representative of an actual installation 3.29 simulated host pipeline section of pipeline, which is not part ofan operational network, but which replicates the environment of an operational network 3.2.10 "M" stage stage as manufactured, before any subsequent site processing of components (3.1.16) associated with the particular renovation (3.2.2) technique 3.241 stage stage as installed, \.e, in final configuration after any site processing of components (3.1.16) associated with the particular renovation (3.2.2) technique 3.242 nominal size DN numerical designation of the size of a component (3.1.16), which is a convenient round number approximately equal to the inside or outside diameter in millimetres 3.243 nominal outside diameter 4y specified outside diameter, in millimetres, assigned to a nominal size (3.2.12) DN/OD © 180 2021 ~Allrights reserved 5ISO/TS 23818-2:2021(E) 4 Abbreviated terms To prevent misunderstanding, the abbreviated terms relating to assessment of conformity in this clause are defined as being the same in each language. For the same reason, the terms are given in three languages, English, French and German. [English French (German TAT Jaudittest essai daudit Uberwachungsprafung BRT _ [batch release test essai de libération de campagne de| Freigabepriifung einer Charge| fabrication CPVT_|CIPP product verification test| essai de vérification du produit CIPP|CIPP-Produktpriifung iT indirect test lessaiindirect indirekte Prafung PUT [process verification test dur-[essai de vérification du procédé|Finbauprozesspriifung ig installation installation RLTT |reducedlong-termtest__ [essai a long-terme écourté verkiirzte Langzeitpriifung [rr [type testing. essai de type Typpriifung WT [witness test essai témoin Prifung unter Aufsicht Furthermore, the abbreviated terms given in ISO 1043-1 and the following apply: cipp cured-in-place pipe PE polyethylene RFC resin fibre composite PVC-U _unplasticized poly(vinyl chloride) 5 General Materials, products, joints and assemblies shall conform to the requirements given in ISO 11296, 130 11297 or ISO 11298, as applicable. Where these product standards include clauses entitled ‘Regional requirements’, in countries of the single European market, conformity shall be assessed against certain different normative references (EN equivalents of ISO standards where not yet merged as EN ISO standards), as specified in the product standards. Products and assemblies shall be produced by the manufacturer un which ineludes a quality plan jer a quality management system It is recommended that the quality management system conforms to [$0 9001 or similar management system. ‘The production of representative ‘I’ stage samples for type testing shall conform to ISO 11296-1:2018 88 and 94. For the effect on water quality, attention is drawn to the requirements of National regulations. 6 © 180 2021 ~Alrights reservedISO/TS 23818-2:2021(E) 6 Testing and inspection 6.1 Grouping 61.41 General For the purposes of this document, the groups specified in 6.1.2 and 6.1.3 apply. 6.1.2 Size and wall strength groups 6.1.2.1 Non-pressure applications Three size groups are defined for pipes and fittings, as given in Table 2, For testing purposes, one individual nominal outside diameter, d,, shall be selected from each group. Within each size group a single ring stiffness shall be selected for testing, as a representative median ring stiffness from the range offered within that size group. NOTE In the case of structured-wall composites which can exhibit a strong variation of apparent flexural ‘modulus with wall thickness, additional short-term type testing on samples of the same nominal diameter, but with ring stiffness at both extremes of the range offered within the size group, ean help to define the extent of such variation, Table 2 — ize groups for non-pressure applications ‘size group Nominal outside diameter 300 < d,<1200 6.1.2.2 Pressure applications Size groups are substituted by the wall strength groups given in Table 3. ‘Table 3 — Wall strength groups Initial circumferential tensile wall strength group Wall strength 1 = 500 N/mm z > 500 N/mm, =1000N/mm 3 > 1000 N/mm For testing purposes, a sample with the least nominal wall thickness shall be selected from each group defined by Table 3. The tensile wall strength, expressed in N/mm, determined in these tests is representative for the grot NOTE __Forthe determination of other strength and stiffness characteristics of RFC pressure liners, a sample with the least proportional content of reinforcing fibres oriented in the direction of testing can be applicable. 6.1.3 Fitting groups 6.1.3.1 Non-pressure applications ‘Two groups of fittings are defined as given in Table 4 (© 180 2021 ~All rights reserved 7ISO/TS 23818-2:2021(E) ‘Table 4 — Fitting groups non-pressure applications ‘Non-pressure fitting group ‘Type of fitting, Lateral connection collar External saddle 64.3.2 Pressure applications One group of fittings is defined as given in Table 5. ‘Table 5 — Fitting groups pressure applications Type of fitting T Flange adapters Relevant type testing shall be carried out on every new system and whenever there is a change in design, material (resin or filler or carrier material/reinforcement type), installation method, other than routine in-process adjustments, and whenever there is an extension of the product range. 6.2. Type testing For each change condition, characteristics to be type tested and sampling procedures are specified in: — AL TTforsystemsapplied to underground non-pressure drainageand sewerage networks; — BL TT for systems applied to water networks and drainage and sewerage networks under pressure; The following abbreviations are used to identify change conditions requi Table A.1 and Table B.1: 1g new type testing in the N :mew system; Ds change in design; M__ :change of materi + extension of the product range. The detailed specifications of these change conditions provided in Annex C and parameters for RLTT provided in Annex D shall be observed. 6.3 Batch release tests Characteristics to be batch release tested and sampling procedures are specified in: — A.2_ BRT forsystemsapplied to underground non-pressure drainage and sewer networks — B2_ BRT for systems applied to water networks and drainage and sewerage networks under pressure 6.4 Process verification tests during installation Process verification tests on RFC materials include tests carried out at the “I” stage (PVT-1) only. 8 © 180 2021 ~Alrights reservedISO/TS 23818-2:2021(E) Ifa sample or process parameter does not conform to the requirements of the installation process given in ISO 11296-4, ISO 11297-4 or ISO 11298-4, as applicable, the relevant retest procedure detailed in the manufacturer's quality plan should be performed. NOTE Failure to meet the required installation process parameters does not necessarily preclude successful installation. Characteristics to be process verification tested and sampling procedures are specified in: — AB PVTIforsystemsapplied to underground non-pressure drainage and sewer networks — B3__ PVT-Ifor systems applied to water networks and drainage and sewerage networks under pressure 6.5 CIPP product verification tests Characteristics to be verified at the "I" stage with related sampling procedures are specified in: — Ad CPVT forsystemsapplied to underground non-pressure drainage and sewer networks — B4 CPVT for systems applied to water networks and drainage and sewerage networks under pressure 6.6 Audit tests Characteristics to be audit tested and sampling procedures are specified in: — AS ATforsystems applied to underground non-pressure drainage and sewer networks — BS AT for systems applied to water networks and drainage and sewerage networks under pressure 6.7 Indirect tests Generally, testing shall be performed using the test methods specitied in ISO 11296-4, ISO 11297-4 or ISO 11298-4, as applicable. Indirect testing may be used for PVT-I or CPVT characteristics as given in the tables in A.3, A.A, B.3 or BA, as applicable. Indirect testing shall not be used for TTs or ATS, The indirect test method used and the correlation or safe relationship of the indirect testing to the specified testing shall be documented in the manufacturer's quality plan. The continuing validity of the indirect testing shall be checked at regular intervals. In cases of dispute, the PVT-I’s and CPVTs as specified in the tables in A.3, A.4, B.3 or B.4, as applicable, shall be used. IF certification is involved, the IT shall be carried out so that it is acceptable for the certification body. 68 Testrecords Unless otherwise specified all records shall be maintained fora minimum of years in accordance with the information given in the quality management system. © 180 2021 ~Allrights reserved 9ISO/TS 23818-2:2021(E) Annex A (normative) Test procedures for plastics piping systems for the rehabilitation of networks for underground non-pressure drainage and sewerage A.A Type testing A141 General For the purposes of this document, the material specification consists of various thermosetting resin systems, in combination with compatible fibrous carrier materials, reinforcement, and other process- related plastics components. ‘Type tests shall demonstrate that the products conform to all requirements for the characteristics given in Table A.L as applicable. Samples at “I” stage may be taken from either actual or simulated installations. The detailed method of sampling shall in all cases be recorded along with the results of type testing. A..2. Type testing, lining tube and CIPP product ‘Table A.1 — Characteristics of lining tubes and CIPP products that require type testing (TT) Referenceto | Conditions requiring ‘Saimpning preccaire® applicable sub- test Characteristic | applicable sub- test® Sampling precedine! latse oF 180 Characteristic | 44996-4:2018 Certification body anatsotizee| X | > | | 6 | Manufacturer : “Yama 12024 (Carrier material/ lg : i . earrermateril/ [5 é once per material [Once per material Membranes 5.1 + + (Once per material | Once per material colour 5.2 . * [once per material [Once por material Temperature of deflex |. . . once perresin —]Once per resin tion under load system system Marking Ge r once per furure [Once por future CIP product CIPP product lbp product atthe" stage, shorc-term poaee assets Ta +] + once por size group [once por size group surface regularities [2 + [+ [= [= |once persize group [once persize group] CiPP wall structure [42 it + [once per size group [Once per size group Mean wall thickness, [p43 +|+ + [once pee size group [Once persize group iniznumy wall hice oor a4. + [+ + [once per size group [Once per size group Initial specific rin; feiiatspecficring as + [+ | + | + [one persizegroup |once persize group Short-term flexural morduhis, Fy and Sec- , mrodute.Fvandsee. Jasandnss | + | + | + | + Joncepersizegroup|once yer size group er lexan strossat it break.oq andSection laSandBss | + | + | + | + loncepersizegroup|Oncepersize eroup| omen tapaciy, exral strain at fst Plesnals es + | + | = | + [onopersize group | once por size group] coat loose! |e + [+ [+ [+ Tlonce per size group [once persize group f. Explanation in 6.2 ané Annex: J+ testtabe carried out Jo reduced long-term test (RLTT) acceptable, see Table D.l. > sampling procedures include checking declarations. © Recommended sampling procedure fora testing laboratory working for a certification body. }¢__ itis expected that only one of these methods of creep testing (dry or wet) will be applied, according to national preferences. in all cases its recommended that type test results are reported to include values extrapolated ro 50 years| from the first 1 000 b,2.000 h and 4 000 h, as well s the full 10 000 h test data + whore itis difficult co acquire a full ring for testing the characteristics dry creep factor and/or wet creep factor, the 3-point flexural test to determine the long-term flexural modulus under dry or wet conditions provides a practical alternative | For:D and M conformity tests with 6 failure points (3 points between 10 and 1 000 h and 3 points between 1 000 and] 6 0001) per product are required. Je Required for design of non-circular liners. __Ontyone ofthese methods of long-term strength testing is required, according to national preferences. (© 180 2021 ~All rights reserved ceeISO/TS 23818-2:2021(E) ‘Table A.A (continued) Reference to Conditions requirin; applicable sub- ae ‘Sampling proceaure » Cause of S0 Characteristic | 14796-4:2018 Certification body gem | | o> | om |e | Manutacturer : “yAmd 12021 timate elongation [es + [+ [5 [5 [once per size group [Once persize group c1Pp product atthe "stage long-term Dry creep factor®* [5 wla lw Jonce per CIPP Once per CIPP id reer poate Long-term flexural —— sae modulus under dry — |8.5 +]o]o See |e leonditions &*, Ey. produc product Wet creepfactor**, |. 5 alals fOnce per CIPP_ [Once per CIPP Mi product produer legen tear | wl ele lonce per ciee once per cipP feonditions *; Eva product product laneterm fexaral | .l.l. lonceperciee once percipP eonditions 5, product prodect inet ioe! |. wl ele loncepercier once per cipP conditions "% o, product product ieaigance a Goomncdl Once per CIPP Once per CIPP prackina diced 7 +[ oo Ones per Ones pe iegemmteceal | wlol. lonce per ci-e once percipP conditions ona product product * Explanation in 6.2 and Annex. + testto be carried out Jo reduced long-term test (RLTT) acceptable, se Sampling procedures include checking declarations © Recommended sampling procedure fora testing laboratory working fr a certification body. }é is expected that only one of these methods of creep testing (dry or wet) will be applied, according to national preferences. In all cases it is recommended that type test results are reported to include values extrapolated to 50 years from the first 1 000 h,2 000 h and 4.000 h, as well as the full 10 000 h test data + Where itis difficult to acquire a full ring for testing the characteristics dry creep factor and/or wet creep factor, the 3-point flexural test to determine the long-term flexural modulus under dry or wet conditions provides a practical alternative, Du. For Dand M conformity tests with 6 faure points (3 points between 10 and 1 000 h and 3 points between 1 000 and }6 0001) per product are required. 1s Required for design of non-circular liners Only one ofthese methods of long-term strength testing is required. according to national preferences. A.1.3. Type testing, fittings ‘Type testing of lateral connection collars of classes A and B is equivalent to type testing of lining tubes and CIP products according to Table A.1 Type testing of lateral connection collars of class C is equivalent to type testing of lining tubes and CIPP products according to Table A.1, with references to ISO 11296-4:2018, 5.1 and 5.3 and [SO 11296-4:2018/ iz © 180 2021 ~Alrights reservedISO/TS 23818-2:2021(E) Amd 68. 021, 5.1, with marking according to ISO 11296-4:2018, 6.8 and ISO 11296-4:2018/Amd 1:2021, ‘Type testing of external saddles for cases N, D, M, Eis limited to the requirements of ISO 11296-4:2018, 6.1 and should be done once per material type with marking according to ISO 11296-4:2018, 6.8 and 150 11296-4:2018/Amd 1:2021, 6.8. A.2 Batch release test A.2.1 General Those characteristics specifie ISO 11296-4 and ISO 11296-4:2018/Amd 1 and listed in Table A.2 shall be subject to BRTs with the minimum sampling frequencies as given in Table A.2. The manufacturer shall specify a batch in their quality plan. Abatch shall only be released for supply when all the relevant tests and inspections have been carried out at least once at the specified frequencies and the requirements have been met. If a batch fails in respect of any characteristic for BRT, as applicable, the batch shall be rejected or the retest procedures shall be performed for the characteristic on which the product failed. The procedure is specified in the quality plan. The retest procedure shall be as follows: — Find the last lining tube, which conforms to the requirements as specified in ISO 11296-4 and ISO 11296-4:2018/Amd 1. Release all products produced before that point and reject the products produced after that point; — Procedures for dealing with rejected products shall be detailed in the manufacturer's quality plan. A.2.2. BRT of lining tubes Table A.2 — Characteristics of ing tubes and minimum samy frequencies for BRT Reference to Sampling procedure applicable sub- policable aul Manufacturer Characteristic | 11296-4:2018 and ISO 11296- 018/Amd 2021 Resin type Sa [once per batch Filler type 5a fonce perbatch [Curing agent type 5a [once porbateh [Carrier material reinforcement type id Once per bart [Membranes 5a [once perbatch [Colour 52 Once per batch Maricing 58 [Once per lining tube > __ Sampling procedures include checking declarations A.2.3 BRT of fittings BRT oflateral connection collars of classes A and B as defined by ISO 11296-4:2018, Table 3, shall be as specified for lining tubes in Table A.2, with marking according to ISO 11296-4:2018/Amd 1:2021, 6.8 instead of 5.8. (© 180 2021 ~All rights reserved 13ISO/TS 23818-2:2021(E) BRT of external saddles is limited to the requirements in ISO 11296-4:2018, 6.1 and should be carried out once per batch with marking according to ISO 11296-4:2018/Amd 1:2021, 6 A3 PVT PVT does not apply to fittings since there are no relevant requirements in ISO 11296-4 and 180 11296-4:2018/Amd 1. Table A.3 — Characteristics of lining tubes and minimum sampling frequencies for PVI-I: heat- initiated and ambient curing systems [Reference to applicable subclause Characteristic of 1S0 11296-4:2018 and ISO | Minimum sampling frequency * 11296-4:2018/Amd 1:2021 Rate of insertion 942 Each lining tube Longitudinal force 942 Each lining tube mstallation pressure ® a2 Each lining tube Temperatures O42 Each lining tube Installation according to manual 942 Each lining tube = Sampling procedures tnchude checking documentation. Pressures include those at insertion, inflaton, curing and cool down stages. ‘Table A.4 — Characteristics of lining tubes and minimum sampling frequencies for PVT initiated curing systems Reference to subclause of ISO Characteristic 11296-4:2018 and ISO 11296- | Minimum sampling frequency * 2018/Amd 1:2021 Rate of insertion O42 Each lining tube Longitudinal force ® OAD Each lining tube installation pressure © O42 Each lining tbe Radiation intensity of the lamps 942 [As recommended by the lamp man- tufacturer On-off-status of individual lamps O42 Each lining tube [Speed of advance of lamps OZ Each lining tube framperatures O42 Each lining tube installation according to manual O42 Each lining tube 5 ‘Sampling procedures include check Ye Recording required only for lining tubes installed by winched-in-place method, or where inverted lining tubes are subject to exceptional longitudinal load, eg. duringlifting operations. le Pressures include those at insertion, inflation, curing and cool-down stages, Aa CPVT AAA CPVT for liners CPVTis achieved by testing of samples of the installed product and indirectly by monitoring key process parameters relevant to the installation technique as carried out in PVT-I. CPVT shall be conducted on samples taken from actual installations of CIPP, either from within the pipe being lined or as off-cuts from a section of simulated host pipeline (e.g. in an intermediate manhole or at one or other end) through which the same CIPP unit passes. See [SO 11296-4:2018, 8.8 wu © 180 2021 ~Alrights reservedISO/TS 23818-2:2021(E) or ISO 11297-4:2018, 8.8, as applicable, for detailed requirements for acquiring non-destructive off-cut samples representative of the liner within the renovated pipeline. Sampling frequency shall conform to client requirements, subject to the minima specified in Table A.5 asa function of the number of CIPP units installed by the same contractor as part of a single contract in the same area and under demonstrably similar site conditions. Table A.5 — Sampling frequencies as function of number of CIPP units ‘Total number of CIPP units Minimum number of CIPP units to be sampled 1 1 2-10 z > 10 20 %, rounded up to the nearest Integer For each sample the number of individual test pieces prepared and tested shall be as specified for each characteristic in ISO 11296-4:2018, Tables 5 and 6 and ISO 11296-4:2018/Amd 1:2021, Tables 5 and 6, and the mean result for the set of test pieces compared with the associated declared value to determine whether the sample as a whole conforms. Where the CPVT on any CIPP unit does not conform to all relevant requirements, sampling frequency shall be increased as specified in Table A.6, until at least 20 consecutive samples have subsequently been shown to conform. Table A.6 — Increased sampling frequencies following any non-conformity Total number of CIPP units Minimum number of CIPP units to be sampled 1-4 every unit 3-10 4 > 10 25%, rounded up to the nearest integer The characteristics of liners subject to CPVT and their associated minimum sampling frequencies are itemized in ‘Table A. Table A.7 — Characteristics of liners and minimum sampling frequencies for CPVT Reference to applicable subclause Characteristic of 1S0 11296-4:2018 and1SO | Minimum sampling frequency 11296-4:2018/amd 1:2021 Minimum wall thickness of the aaa [According to TableA.S or Table AG, composite as applicable Short-term flexural modulus, Ep oF Borns [According to TableAS or TableA, Section bending stiffness, ET as applicable Flexural stress at first break, op, oF 85 0rB5S [According to Table AS or Table AC, Section moment capacity, M as applicable Installation manual compliance 942 Every lining tube [x _ sampling procedures include checking declarations AA.2 CPVT for fittings CPVT of lateral connection collars of classes A and B as defined by ISO 11296-4:2018, Table 3, shall be as specified for CPVT of liners according to Tables A.5, A.6 and AZ. For lateral connection collars of class C and external saddles CPVT is not applicable. (© 180 2021 ~All rights reserved 15ISO/TS 23818-2:2021(E) A.S Audit tests ATs are only performed where certification is involved. Those characteristics listed in Table A.9 are intended to be audit tested with minimum sampling frequencies as given in Table A.8, as applicable. A test performed as an AT can be used as a CPVT and does not need to be repeated. Samples at "I" stage may be taken from either actual or simulated installations. The detailed method of sampling shall be recorded and, wherever possible, match that used to acquire samples for the original type testing. ‘Table A.8 — Characteristics of lining tubes and CIP products that require audit tests (AT) Reference to applicable subclause of ISO 11296- 4:2018 and ISO 11296- Characteristic Sampling frequency * :2018/Amd 1:2021 [Lining tube components atthe "M” stage Resin type 5a [Once peryear per resin ype Filler type 5a [Once per year perfiller type [caring agentiype 5a [Once per year peragent [Carvier material/reinforcement type 54 [Once per year per carrier /reinforcement type [Membranes 51 [once per year permembrane colour 52 [Once per year per resin type [Temperature of deflection undorload 53 [Once every 5 years por resin type Marking 58 [Once per year per CIPP product [cIbP product at the "I" stage, short term [Material class of composite a [Once per year per CIPP product Surface irregularities 82 [Once per year per CIPP product [c1PP wall structure B42 [Once per year per CIPP product [Mean wall thickness, ¢ ay 843 [Once per year per CIPP product Minimum wall thickness, eige 843 [Once per year per CIPP product fnitial specific ring stiffness, Sy a5 [Once per 5 years per CIPP product Short-term flexural modulus, Ep and Sucked bendlagestniae: a7 Sand B55 Jonce per year per CIPP product Flexural stress at first break, dp, an Ree e rem nen 85 andB5S lonce per year per CIPP product Flexural strain at first break, fy a5 [Once per year per CIPP product [Ultimate longitudinal tensile stress, op 85 Once per 5 years per CIPP product lUltimate elongation a5 [Once per 5 years per CIPP product [CIPP product at the °T” stage, long-term™ Dry creep factor, da 85 [Once per 5 years per CIPP product® [Long-term flexural modulus under dry ee nae pac poate par GP prada conditions, Ex sry Wet creep factor, &, 85 per 5 years per CIPP product > Sampling includes checking declarations. > ‘Tho came mothods shall be used for audit testing of long-term stiffness and strengtn characteristics as appliod for type testing Limited toa single test on.a single size group with reduced duration in accordance with 6.2. 16 © 180 2021 ~Allrights reservedTable A.8 (continued) ISO/TS 23818-2:2021(E) Characteristic Long-term flexural modulus under wet Reference to applicable subclause of ISO 11296- 18 and 180 11296- 4:2018/Amd 1:2021 mpling frequency * conditions. @ scia tenga 05 haa as year par CPP pach? Longer nur atengtv under dry 05 aie ers juara yes PP palate ger ezual ema wider wat 35 da ars paar parce pace Resistance co chemical aiackina as cic Berean orcarP mane asin sora Disa etree ch vain ne, 85 Once per'S years per CIPP product © j= Samapling includes checking declarations type testing. (© 180 2021 ~All rights reserved J¢ Limited roa single test om single size group with reduced duration tn accordance with 6.2. > The same methods shall be used for audit testing of long-term stiffness and strength characteristics as applied for 17ISO/TS 23818-2:2021(E) Annex B (normative) Test procedures for plastics piping systems for the rehabilitation of networks for water supply and for drainage and sewerage under pressure B.1 Type testing B11 General For the purposes of this document, the material specification consists of various thermosetting resin systems, in combination with compatible fibrous carrier materials, reinforcement, and other process- related plastics components. ‘Type testing shall demonstrate that the products conform to all requirements for the characteristics given in A.l and B.L as applicable. Samples at “I” stage may be taken from either actual or simulated installations. The detailed method of sampling shall in all cases be recorded along with the results oftype testing, B.1.2. Type testing, lining tube and CIPP product Lining tubes and CIPP products shall fulfil the TT requirements of Table A.1 and of Table B.1. ‘Table B.1 — Characteristics of lining tubes and CIPP products that require type testing (TT) Reference to | Conditions requiring applicable sub- test® clause of ISO 1297-4: 2018 ificati 21207-4:2018) 1 5 | |e | manutacturer | e*tification body 4:2021 [cIPP product at the "T’ stage, short-term Sampling procedure? Characteristic Initial circumferential 85 ye De] a [Once per wall [Once per wall tensile wall strength strength group __|strength group (CIPP product at the “T” stage, long-term Long-term failure 85 + To | o | o JOnceper cre [Once per CIPP PPeSSUre, so min product product | Explanation in &2and Annex }+ test tobe carried out Jo reduced! long-term test (RLTT) acceptable, see Table D.2 Sampling procedures include checking declarations. Jc Recommended sampling procedure for a testing laboratory working fora certification body. B13. Type testing, fittings ‘Type testing of flange adapters is limited to the requirements in ISO 11297-4:2018, Clause 6 or ISO 11298-4:2021, Clause 6, and should be carried out once per fitting group. 18 © 180 2021 ~Allrights reservedISO/TS 23818-2:2021(E) B.2 Batch release tests B.2.1 General Those characteristics specified in ISO 11297-4 and ISO 11298-4 and listed in Table A.2 shalll be subject to BRIs with the minimum sampling frequencies as given in Table A.2. The manufacturer shall specify a batch in their quality plan. A batch shall only be released for supply when all the relevant tests and inspections have been carried out at least once at the specified frequencies and the requirements have been met. Ifa batch fails in respect of any characteristic for BRT, as applicable, the batch shall be rejected or the retest procedures shall be performed for the characteristic on which the product failed, The procedure is specified in the quality plan, The retest procedure shall be as follows: — Find the last lining tube which conforms to the requirements as specified in ISO 11297-4 or 1S 11298-4 and listed in Table A.2. Release all products produced before that point and reject the products produced after that point. — Procedures for dealing with rejected products shall be detailed in the manufacturer's quality plan B.2.2. BRT of lining tubes BRT batches of lining tubes shall be in accordance with A.2.2. B.2.3. BRT of fittings BRT does not apply to fittings since there are no relevant requirements in ISO 11297-4 or ISO 11298-4, B.3 PVT-T PVT of lining pipes shall be in accordance with A.3. PVT does not apply to fittings since there are no relevant requirements in ISO 11297-4 or ISO 11298-4. BA CPVT CPVT of lining pipes shall be in accordance with 4.4. Additionally a leak tightness test according to ISO 11297-4:2018, 8.7.2, or ISO 11298-4:2021, 87.1, as applicable, shall be performed on every CIP unit. CPVT does notapply to fittings since there are no relevant requirements in ISO 11297-4 and ISO 1298-4, B.S Audit tests ATs are only performed where certification is involved. Those characteristics listed in ‘Table B.2 are intended to be audit tested with minimum sampling frequencies as given in Table B.2, as applicable. A test performed as an AT can be used as a CPVT and does not need to be repeated. Samples at “I” stage can be from either actual or simulated installations. ‘The detailed method of sampling shall be recorded and, wherever possible, match that used to acquire samples for the original type testing, © 180 2021 ~Allrights reserved 19ISO/TS 23818-2:2021(E) ‘Table B.2 — Characteristics of lining tubes and CIPP products that require audit tests (AT) Characteristic Reference to subclause of 180 11297-4:2018 and ISO 11298-4:2021 [Lining tube components atthe "M” stage ‘Sampling frequency = near ii oa paper aE raps i ie papa a IGT pg [Curing agent type SL |Once per year per agent carrier terial /einforce 51 es Youre arin GRSanCSENTPD [Membranes 5. [Once per year per membrane Temperature of deflection Bi |Once every 5 years per resin type radar ond Marking. 5.8 |Once per year per CIPP product cb produatatthe-T stage short term ota asa apc a rs Surface regularities a2 Once per yeu per GFP product cae pals saz SS caval ices9_ aa Oe pa yea bx CPR pl tain al eke or aes eee ps CPPpieiat cami Initial circumferential tensile 85 Once per 5 years per CIPP product: rea cena Short-term flexural modulus, 8.5 and B.5.5 Once per year per CIPP product it Section bending sine a ermal eee naa, Sand SS | ce par yar par OE prod coco china Ege ae as RS PE ro as aes SE ee installation practice complianae Marking a ace px your por GP produck = Sampling includes checking declarations. 20 © 180 2021 ~Allrights reservedISO/TS 23818-2: Annex C (normative) Specification of new system (N), change in design (D), change in material (M) and extension of the product range (E) C.1 General The objective of this annex is to define what constitutes a new CIP product or a change in its material or design or extension of its range, and consequently requires a certain degree of reassessment of conformity. The manufacturer shall define the following parameters, which have been assessed and accepted by type testing for use in production: — materials used in lining tube manufacture; — design of the product — method of installation as documented in the installation manual. For products supplied for use in networks supplying water intended for human consumption, any changes of material, whether or not defined in this annex, require notification to the relevant national health and/or water authorities. C2 New CIPP product (N) Any CIPP product produced for the first time by any manufacturer or installer, including combinations of carrier material reinforcement and resin system (defined by resin type, filler type and curing agent type) not previously type tested, shall be deemed to constitute a new CIPP product classified as 'N’ in the tables of Annex A or B. C3. Change in design (D) A change classified as (D) in the tables of Annex A or B is deemed to have occurred where, as a result of a change in the CIPP wall structure, as defined by ISO 11296-4:2018, 8.4.2, or ISO 11298-4:2021, 8.4.2, the following condition applies: — the mean value of any short-term mechanical characteristic, determined from tests on no less than 10 samples (where the coefficients of variation of the tested values for the original and modi wall structures respectively are both less than 0,3) in accordance with ISO 11296-4:2018, Table 5, 1S0 11296-4:2018/Amd 1:2021, Table 5, ISO 11297-4:2018, Table 2, or ISO 11298-4:2021, Table 4, as applicable, differs by more than one standard deviation from the corresponding value determined by the type testing of the original wall structure C4 Change in materials (M) When any of the following conditions apply, then a change classified as ‘M’ in the tables of Annex A or B is deemed to have occurred. © 180 2021 ~Allrights reserved 21ISO/TS 23818-2:2021(E) Change of any declared material type, as defined by: — 1S0 11296-4:2018, Table 1 and ISO 11296-4:2018/Amd 1:2021, Table 1 for drainage and sewerage applications (both non-pressure and pressure); — 180 11298-4:2021, Table 1 for water applications, EXAMPLE Addition of PA fibres to carrier material comprising only PET fibres, or change of reinforcing glass from Type E’ to Type E-CR’, would each constitute a change of material. NOTE __ Each broad classification of resin type specified in [SO 11296-4:2018, Table 1, ISO 11296-4:2018/Amd 1:2021, Table 1 and ISO 11298-4:2021, Table 7 includes a wide range of possible chemical formulations delivering a correspondingly wide range of CIPP product characteristics. Any change in formulation of the resin system can potentially therefore create the need for additional testing. A change of supplier does nat necessarily constitute a change of formulation. C.5. Extension of product range (E) Defined as extension of product range into a new size group as defined by Table 2 or wall strength group as defined by Table 3. C.6 Evaluation of test results 6.1. Initial properties The results of the short-term tests listed in Tables A.1 and B.1 shall fulfil the applicable requirements detailed in the relevant standard, 6.2 Long-term properties The results of the long-term tests listed in Tables Ai and B.1 shall likewise fulfil the applicable requirements detailed in the relevant standard. At any stage subsequent to initial type testing of a new CIPP product, these may however be determined from tests of reduced duration in accordance with the parameters and criteria for RLIT specified in Annex D. 22 © 180 2021 ~ All rights reservedISO/TS 23818-2:2021(E) Annex D (normative) Parameters and criteria for reduced long-term tests (RLTT) D.1 General Where changes classified as 'M’ or 'D’ are indicated in Table 4.1, or as 'M’,'D’ or ‘B’ in Table BL long- term type tests may be conducted for reduced time intervals to establish whether or not the trend of the original type test data is significantly altered. In specifying the required duration and number of reduced long-term tests, distinction is made between non-destructive creep tests for determining long-term stiffness characteristics, and time-to-failure tests for determining long-term strength characteristics. D.2 Reduced long-term test parameters D.2.1 Reduced parameters for creep deformation tests For creep deformation tests (see Table D.1) the required minimum test duration depends on the shape of the regression curve obtained in the original type test, and the ratio of the value at 50 years extrapolated from data up to x hours with that extrapolated from the same time interval and by the same method from the original type test. The value of duration x shall be at least 1 000 h. In the case of flexural creep tests, determine x by considering the test data obtained after the transition (Gee ISO 11296-4:2018/Amd 1:2021, €.7.2) or 50 h (whichever is greater) up to 10 000 h. Compare the extrapolated value Eat 50 years obtained from the data up to 1 000 h with that from the corresponding interval of the original type test data. If the value obtained for £, at 50 years using data up to 1 000 h is within 10 % of that obtained using the same time interval of the original type test data, then a test duration of x= 1000 h may be chosen. lf the value obtained for &, at 50 years using data up to 1 000 h is not within 10 % of that obtained from the corresponding interval of the original type test data, then longer duration testing is required. This duration x may be determined by considering the values obtained for E, at 50 years using increasing durations above 1 000 h in increments of 500 h (1500, 2.000, 2 500 h etc) until the extrapolated value E, at 50 years obtained is within 10 % of that from the corresponding interval of the original type test data. If at x = 4 000 h this criterion has still not been met, the test shall be continued to the full 10 000 h and count as a replacement type test for the liner of changed material, design or extended size range concerned. ‘Table D.1 — Reduced dural mn creep deformation tests for long-term stiffness characte! References to 150 11296-4:2018, ISO 11296-4:2018/Amd 1:2021, IS 11297- :2018 and ISO 11298-4:2024 Test Characteristic Reduced parameters Ring reep tests under dry and| Creep factor ery |wet conditions etanet 180 11296-42018, Table 6} Flexural creep tests under dry, Long-term flexural |1S0 11297-4:2018, Table 3| Duration 2h lwet and/or acid conditions |modulus cnt ioapea 180 11298-42021, Table 5| Ecacy E In the case of ring creep tests, a similar procedure shall be followed to determine x, but applying the extrapolation procedure specified for such tests in the referring standard, (© 180 2021 ~All rights reserved 23ISO/TS 23818-2:2021(E) D.2.2. Reduced parameters for creep rupture and strain corrosion tests For creep rupture and strain corrosion tests, a reduced number of failure points, as specified in ‘Table D.2, may be used to establish an initial time-to-failure regression line (log-log) according to 180 10928. The strength characteristic of the material being measured shall be considered unchanged without the need for further tests, if: — the mean line of the six data points, distributed in time intervals as indicated in Table D.2, lies above the 95 % LCL line established in TT; and — there is no intersection of the two aforementioned lines or an intersection only if extrapolated beyond 50 years. Vf the values obtained do not meet these requirements, a minimum of three further tests shall be conducted, with failure times distributed in each interval as indicated in Table D.2 and a new mean line calculated. If the data points combined still do not meet the requirements, the strength characteristic of the material shall be deemed to have changed, and the full set of tests to failure as specified for type testing by the referring standard shall be completed. ‘Table D.2 — Reduced duration creep rupture tests for long-term strength characteristies Reference to1S0 11296-#:2018, Character- | 150 11296-4:2018/Amd 1:2021, ad istic | 180 11297-4:2018 and 10 11208. | Reduced parameters* 4:2021, Long-term internal | Long-term 150 11297-42018, Table3 | Minimum number of failure pressure test failure pree- 150 11208-4:2021, Tables _{ Points in each time interval: sure Psoanin interval Failure points [creep rupture tests [Long-term 150 11296-42016, Table6 1 to 100h 2 lunderdryorwet flexural > 100 to 600 fencer rm ceaath 180 11297-4:2018, Table 3 100 to 600 2 cys Pret 10 11298-4:2021, Tables |» 600t0 2000 2 [Creep rupture tests [Long-term 150 11296-4:2018, Table 7 junder acid conditions flexural oat ezaieTuBISe strength rac Resistance to chemical [Extrapolated| 150 11296-42018, Table 7 attack inadeflected — [failure strain condition 0 For detailed guidance on the evaluation of results of destructive RUTTs, see CEN/TS 146322012, D3, 24 © 180 2021 ~Alrights reservedAnnex E (informative) Summary tables of scheme requirements ISO/TS 23818-2:2021(E) ‘Table E.1 — Overview of test regime - Non-pressure and pressure drainage, sewerage and water supply applications Characteristic 1 Bet | pvr | cevr at Lining tube components at "M” stage Resin type NM = + Filler ype + + + [Carrier material /reinforcement type . : : Caving agent type + + 7 [Membrane material + * + [Temperature of deflection ander load o . CIPP product: ‘stage, short-term Material class of composite + 7 Surface irregularities . 7 7 CIPP wall structure . : . [Mean wall thickness, ,,, ofthe composite with |, y 7 Jout non-structural layer Minimum wall thickness, ay, ofthe composite | + 7 + 7 Initial specific ing stiffness, Sp + > [Short-term flexural modulus, Eg (orSectionbend-| ; . . ing stiffness, £1 for CPVT) Flexural stress at first break, op, (or Section mo- ; ms < ‘ ment capacity, M for CPVT) Flexural strain at first break, ey + + + [Ultimate longitudinal tensile stress, a . . . lcimate elongation . + 7 Initial circumferential tensile wall strength + + Installation manual compliance + CIPP product at “I” stage, long-term Dry creep factor, any . o Long-term flexural modulus under dry cond y 5 tions, ya [Wet creep factor @ye + 7 Long-term flexural modulus under wet condi= ; % tions, rset, Long-term flexural strength under dry condi= 3 ; tions, oa Long-term flexural strength under wet condl- 5 ; 2 Resistance to chemical attackiin a deflected con- ; ‘ ; ai (© 180 2021 ~All rights reserved 25ISO/TS 23818-2:2021(E) Table E.A (continued) Characteristic TT BRT cevt_[_AT [Long-term flexural strength under acid condi- ‘ $ IONS, Ogaig [Long-term failure pressure : a Fittings (Lateral connection collars of all classes) at"M” stage Resin type NM + + Filler ype. + * + [Carrier material /reinforcement type + + + Caring agent tye + * + [Membrane material * c + Additional thermoplastics components + + + FTomperature of deflection under load ‘ Fittings (Lateral connection collars of classes A and B only) at “I” stage Same as for CIPP product at” stage 26 © 180 2021 ~Allrights reservedi) [2] GI 4) [5] {al 7 (8) m1 (10) (4) 112) (13) 4) (15) (16) 7] (8) (9) [20] [24] ISO/TS 23818-2:2021(E) Bibliography 10 9000:2015, Quality management systems — Fundamentals and vocabulary 180 9001, Quality management systems — Requirements 1S0/1EC 17020:2012, Conformity assessment — Requirements for the operation of various types of bodies performing inspection ISO/IEC 17021-1, Conformity assessment — Requirements for bodies providing audit. and certification of management systems — Part 1: Requirements ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories ISO/IEC 17065, Conformity assessment — Requirements for bodies certifying products, processes and services 180 11295, Classification and information on design and applications of plastics piping systems used {for renovation and replacement 180 11296-2, Plastics piping systems for renovation of underground non-pressure drainage and sewerage networks — Part 2: Lining with continuous pipes ISO 11296-3, Plastics piping systems for renovation of underground non-pressure drainage and sewerage networks — Part 3: Lining with close-fit pipes ISO 11296-7, Plasties piping systems for renovation of underground non-pressure drainage and sewerage networks — Part 7: Lining with spiraily-wound pipes ISO 11297-1, Plastics piping systems for renovation of underground drainage and sewerage networks under pressure — Part 1: General ISO 11297-2, Plastics piping systems for renovation of underground drainage and sewerage networks under pressure — Part 2: Lining with continuous pipes 180 11297-3, Plastics piping systems for renovation of underground drainage and sewerage networks under pressure — Part 3: Lining with close-fit pipes ISO 11298-1, Plastics piping systems for renovation of underground water supply networks — Part 1: General 180 11298-2, Plastics piping systems for renovation of underground water supply networks — Part 2: Lining with continuous pipes 180 11298-3, Plastics piping systems for renovation of underground water supply networks — Part 3: Lining with close-fit pipes ISO 1129941, Plastics piping systems for renovation of underground gas supply networks — Part 1 General 180 11299-2, Plastics piping systems for renovation of underground gas supply networks — Part 2: Lining with continuous pipes ISO 11299-3, Plastics piping systems for renovation of underground gas supply networks — Part 3: Lining with close-fit pipes ISO 2125-1, Plastics piping systems for the trenchless replacement of underground pipeline networks — Part 1: Replacement on the line by pipe bursting and pipe extraction 180 21225-2, Plastics piping systems for the trenchless replacement of underground pipeline networks — Part 2: Replacement off the line by horizontal directional drilling and impact moling © 180 2021 ~Allrights reserved 27ISO/TS 23818-2:2021(E) [22] CEN/TS 14632:2012, Plastics piping systems jor drainage, sewerage and water supply, pressure and non-pressure — Glass-reinforced thermosetting plastics (GRP) based on unsaturated polyester resin (UP) — Guidance for the assessment of conformity 28 © 180 2021 ~ All rights reservedISO/TS 23818-2:2021(E) ICS 23.040.20 Price based on 28 pages © 150 2021 ~ Allrights reserved