You are on page 1of 6

FEDERAL SUPPLY CLASS

RATIONALE

MA1 636 MA1 636 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY.
SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.
SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely
voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”

FIGURE 1 - HOSE ASSEMBLY

REAFFIRMED 201 5-04


FIGURE 2 - SPIRAL ABRASION COVER /8/

ISSUED 1 998-03

THIRD ANGLE PROJECTION


SAE values your input. To provide feedback
on this Technical Report, please visit
http://www.sae.org/technical/standards/MA1 636

CUSTODIAN: G-3/G-3D PROCUREMENT SPECIFICATION: MA620 /3/


AEROSPACE STANDARD
HOSE ASSEMBLY, CONVOLUTED, MA1 636
POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED SHEET 1 OF 6
CONDUCTIVE, FLARELESS, 45⁰ TO 45 ⁰
Copyright 201 5 SAE International
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of SAE.
TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)
Fax: 724-776-0790 Email: CustomerService@sae.org SAE WEB ADDRESS: http://www.sae.org
FIGURE 3 - FITTING ANGULAR ORIENTATION /1 8/

TABLE 1 - ASSEMBLY DIMENSIONS


HOSE HOSE
ASSY NO. ASSEMBLY THREAD T B E /1 1 / MAX F
AND SIZE SIZE PER MA1 370 A GAGE C /1 0/ D D WITHOUT HEX
CODE DN 4g - 6g MAX BASIC MIN MIN MAX SLEEVING (REF)
MA1 636E 06 MJ1 2 x 1 .25 38.6 7.5 3.4 9.8 1 1 .5 1 4.0 14
MA1 636G 10 MJ1 4 x 1 .5 49.0 9.5 6.5 1 2.9 1 4.7 1 7.3 17
MA1 636H 12 MJ1 8 x 1 .5 54.9 1 3.5 8.8 1 4.4 1 6.2 21 .8 22
MA1 636J 16 MJ22 x 1 .5 64.5 1 7.5 1 0.9 1 7.8 1 9.6 24.1 27
MA1 636K 20 MJ27 x 1 .5 72.9 21 .5 1 6.1 1 7.8 1 9.6 32.5 32
MA1 636M 25 MJ33 x 1 .5 81 .0 26.6 21 .2 22.9 24.7 37.3 41
MA1 636N 32 MJ42 x 2 1 02.1 33.7 27.5 25.7 27.5 43.2 46
MA1 636P 40 MJ50 x 2 1 1 6.1 41 .7 33.3 31 .5 33.3 50.8 60

TABLE 2 - ASSEMBLY LENGTH TOLERANCE


HOSE ASSEMBLY LENGTH TOLERANCE
UNDER 457 mm ±3 mm
457 TO 91 4 mm EXCLUSIVE ±7 mm
91 4 TO 1 270 mm EXCLUSIVE ±1 3 mm
1 270 mm AND OVER ±1 %

AEROSPACE STANDARD MA1 636


HOSE ASSEMBLY, CONVOLUTED,
POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED SHEET 2 OF 6
CONDUCTIVE, FLARELESS, 45 ⁰ TO 45⁰
TABLE 3 - HOSE OR COVER OUTSIDE DIAMETER
HOSE UPPER
OR HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE TEMP.
COVER HOSE OR TYPE OF SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE LIMIT
CODE PROTECTIVE COVER 06 10 12 16 20 25 32 40 °C
NONE HOSE ONLY PER MA620
B REF SPIRAL ABRASION /8/ 1 2.8 1 5.6 21 .0 23.7 29.0 34.5 41 .4 48.0 1 30
H ± .8 mm INTEGRAL FIRESLEEVE /1 2/ – 21 .1 25.7 29.7 34.5 38.3 44.4 50.8 200
N REF FIRESLEEVE SIL/FG (AS1 072) 1 9.3 22.1 26.2 28.7 34.8 41 .4 47.5 54.1 200
/1 2/ /1 3/ /1 4/
K ± .8 mm INTEGRAL ABRASION /9/ 1 2.7 1 6.0 21 .3 23.4 28.8 34.9 40.6 47.5 1 45
(BRAIDED) POLYESTER
J ± .8 mm INTEGRAL FIRESLEEVE /1 5/ 1 7.4 20.2 25.3 27.7 33.0 38.9 – – 200

TABLE 4 - HOSE ASSEMBLY PHYSICAL CHARACTERISTICS


BURST BURST
OPERATING PROOF PRESSURE PRESSURE BEND RADIUS
HOSE PRESSURE PRESSURE ROOM TEMP HIGH TEMP AT INSIDE
SIZE MAX MIN MIN MIN OF BEND
DN kPa kPa kPa kPa (HOSE ONLY)
06 6900 1 3 800 27 600 1 9 300 32
10 6900 1 3 800 27 600 1 9 300 57
12 6900 1 3 800 27 600 1 9 300 73
16 6900 1 2 41 0 24 820 1 7 240 76
20 6900 1 2 41 0 24 820 1 7 240 95
25 6900 1 2 41 0 24 820 1 7 240 1 27
32 6900 1 2 41 0 24 820 1 7 240 1 59
40 51 70 1 0 340 20 680 1 4 480 1 91

TABLE 5 - WEIGHTS (NOM)


HOSE WITH HOSE WITH HOSE WITH HOSE WITH
SPIRAL INTEGRAL TUBULAR POLYESTER
ABRASION FIRESLEEVE FIRESLEEVE ABRASION HOSE LENGTH
HOSE HOSE COVER COVER COVER COVER 45° END CORRECTION
SIZE ONLY CODE B CODE H & J CODE N CODE K FITTING FACTOR - MM /1 7/
DN kg/m kg/m kg/m kg/m kg/m kg EACH 45°
06 0.1 43 0.1 97 – 0.322 0.1 61 0.034 24.7
10 0.1 78 0.250 0.500 0.375 0.21 4 0.041 30.0
12 0.268 0.357 0.572 0.536 0.321 0.090 36.7
16 0.357 0.446 0.750 0.625 0.393 0.1 25 41 .7
20 0.483 0.572 0.893 0.786 0.500 0.221 46.5
25 0.590 0.697 0.982 1 .020 0.680 0.332 54.6
32 0.893 1 .072 1 .250 1 .375 0.804 0.403 59.3
40 1 .072 1 .268 1 .464 1 .91 1 1 .036 0.684 61 .6

AEROSPACE STANDARD MA1 636


HOSE ASSEMBLY, CONVOLUTED,
POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED SHEET 3 OF 6
CONDUCTIVE, FLARELESS, 45 ⁰ TO 45⁰
TABLE 6 - SLEEVE LENGTH
HOSE
SIZE LENGTH
DN (MILLIMETERS)
06
50 ± 6
10

12
65 ± 6
16

20
75 ± 6
25

32
90 ± 6
40

TABLE 7 - MINIMUM INSPECTION BALL SIZE


FOR VERIFYING HOSE ASSEMBLY ID /1 0/
HOSE
SIZE
DN DIA MM
06 2.85
10 5.53
12 7.45
16 9.28
20 1 3.70
25 1 8.03
32 23.43
40 28.28

TABLE 8 - LENGTH CORRECTION FACTORS


HOSE 45°
SIZE END
DN FITTING
06 2.8
10 2.8
12 2.8
16 2.8
20 2.8
25 2.8
32 3.2
40 3.2

AEROSPACE STANDARD MA1 636


HOSE ASSEMBLY, CONVOLUTED,
POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED SHEET 4 OF 6
CONDUCTIVE, FLARELESS, 45 ⁰ TO 45⁰
NOTES:
1 . DN = NOMINAL TUBE OUTSIDE DIAMETER.
2. MATERIALS: HOSE AND FITTINGS PER MA620, TYPE II, CLASS 1 OR 2, AS SPECIFIED BY PART NUMBER.
CODE B, SPIRAL ABRASION COVER, BLACK NYLON COIL PER AS1 294
CODE H AND J, INTEGRAL FIRESLEEVE, RED OR BROWN SILICONE
CODE N, TUBULAR FIRESLEEVE, FIBERGLASS SILICONE PER AS1 072
CODE K, INTEGRAL ABRASION SLEEVE, BRAIDED POLYESTER
/3/ THIS HOSE ASSEMBLY STANDARD SHALL BE QUALIFIED IN ACCORDANCE WITH PROCUREMENT SPECIFICATION
MA620. USERS OF THIS STANDARD ARE ADVISED TO CONTROL SOURCE APPROVAL(S) BY STANDARD PAGE
SUPPLEMENT SHEET OR SIMILAR MEANS.
4. MARKING SHALL BE PER MA620 ON A STAINLESS STEEL BAND NOT OVER 25.0 mm WIDE OR ON THE END
FITTING COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF 1 .5 mm HIGH. THE BAND SHALL BE SO
DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOTION AND CHAFING. IT SHALL BE OF
SUFFICIENT STRENGTH TO PREVENT REMOVAL BY HAND.
5. CONSTRUCTION AND PERFORMANCE PER MA620. FITTINGS SHALL BE PERMANENTLY ATTACHED TO HOSE.
/6/ LENGTH “L” IS A FOUR DIGIT NUMBER IN “MM”. LENGTH “L” IS MEASURED FROM “GAGE POINT” TO “GAGE
POINT”. SEE TABLE 2 FOR LENGTH TOLERANCES.
/7/ TO CONVERT “GAGE POINT” TO “GAGE POINT” TO “END” TO “END” MEASUREMENT, ADD TO “L” THE APPROPRIATE
TABLE 8 CORRECTION FACTOR FOR EACH END FITTING.
/8/ SPIRAL ABRASION COVER WHEN ASSEMBLED IN THE STRAIGHT CONDITION ON THE HOSE SHALL HAVE AN
AVERAGE GAP BETWEEN SPIRALS NOT EXCEEDING 1 .3 mm. DISPLACEMENT OF THE SPIRAL COVER, CAUSING
A GREATER GAP, SHALL NOT BE CAUSE FOR REJECTION IF THE SPIRALS CAN BE REPOSITIONED TO MEET THE
GAP REQUIREMENT. ENDS OF THE SPIRAL COVER SHALL BE TERMINATED WITH A LENGTH OF
MIL-I-23053/5 BLACK POLYOLEFIN TUBING PER TABLE 6 AND FIGURE 2.
/9/ BRAIDED POLYESTER ABRASION COVER SHALL FORM AN INTEGRAL, PERMANENT PART OF THE HOSE AND
SHALL TERMINATE A MAXIMUM OF 1 6.0 mm FROM THE END OF THE END FITTING COLLAR.
/1 0/ HOSE ASSEMBLY INSIDE DIAMETER SHALL BE VERIFIED BY PASSING THE DESIGNATED, OR LARGER,
SPHERICAL BALL PER TABLE 7 THROUGH THE HOSE ASSEMBLY.
/1 1 / DISTANCE ACROSS CORNERS OF COUPLING NUT MAY EXCEED THIS DIMENSION.
/1 2/ ADD “AS1 055 TYPE IIb CLASS B-S/P” OR “AS1 50 TYPE IIIbB” TO IDENTIFICATION MARKING TO SHOW LEVEL OF
COMPLIANCE, “FIRE-PROOF” (1 5 min), WITH AS1 055 OR AS1 50.
/1 3/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER, OR EQUIVALENT, PRIOR
TO INSTALLATION TO PREVENT WICKING OF FLUID. THE FIRESLEEVE ENDS SHALL BE SECURED TO THE HOSE
ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR
VOIDS IN THE FIRESLEEVE, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SILICONE.
/1 4/ THE TABLE 3 SLEEVE DIAMETERS FOR AS1 072 SLEEVE APPLY WHEN THE SLEEVE IS COMPRESSED, OR
CLAMPED, TO CONTACT THE HOSE. IN THIS CASE A WRINKLE MAY OCCUR OVER APPROXIMATELY 1 0% OF THE
SLEEVE CIRCUMFERENCE.
/1 5/ ADD “AS1 055 TYPE IIa CLASS A-S/P” OR “AS1 50 TYPE IIIaA” TO IDENTIFICATION MARKING TO SHOW LEVEL OF
COMPLIANCE “FIRE RESISTANT” (5 min) WITH AS1 055 OR AS1 50.
1 6. STANDARD COUPLING NUTS SHALL BE IN ACCORDANCE WITH MA2072 OR MA2047. NONSTANDARD COUPLING
NUTS MAY BE USED BUT SHALL COMPLY WITH THE REQUIREMENT (b) OF MA201 4 FOR NONSTANDARD NUTS
AND SHALL BE RETAINED BY THE END FITTING.
/1 7/ FOR EACH END FITTING, DEDUCT APPROPRIATE LENGTH FACTOR FROM HOSE LENGTH TO DETERMINE
ASSEMBLY WEIGHT.

AEROSPACE STANDARD MA1 636


HOSE ASSEMBLY, CONVOLUTED,
POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED SHEET 5 OF 6
CONDUCTIVE, FLARELESS, 45 ⁰ TO 45⁰
NOTES (CONTINUED):

/1 8/ THE FITTING ORIENTATION DASH NUMBER IS A THREE DIGIT NUMBER DEFINING THE RELATIVE POSITION OF
THE END FITTING IN 1 ° INCREMENTS (EXAMPLE 090 = 90°). FITTING ORIENTATION SHALL BE MEASURED
COUNTERCLOCKWISE FROM THE NEAREST END FITTING, WHICH SHALL BE IN THE RELATIVE 000° POSITION
(SEE FIGURE 3). WHEN END FITTINGS ARE POINTED IN THE SAME DIRECTION, THE DASH NUMBER SHALL
BE 000.
1 9. DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE SPECIFIED.
20.

AEROSPACE STANDARD MA1 636


HOSE ASSEMBLY, CONVOLUTED,
POLYTETRAFLUOROETHYLENE, METALLIC REINFORCED SHEET 6 OF 6
CONDUCTIVE, FLARELESS, 45 ⁰ TO 45⁰

You might also like