ASME TEST FORM

SUMMARY SHEET FOR ABBREVIATED EFFICIENCY TEST PTC 4.1-a(1964)

TEST NO BOILER NO
OWNER OF PLANT LOCATION
TEST CONDUCTED BY OBJECTIVE TEST DURATION
BOILER MAKE & TYPE RATED CAPACITY
STOKER TYPE & SIZE
PULVERIZER, TYPE & SIZE BURNER, TYPE & SIZE
FUEL USED MINE COUNTY STATE SIZE AS FIRED
PRESSURE & TEMPERATURES FUEL DATA
1 STEAM PRESSURE IN BOILER DRUM psia COAL AS FIRED % wt
2 STEAM PRESSURE AT S.H. OUTLET psia PROX.ANALYSIS
37 MOISTURE 51
3 STEAM PRESSURE AT R.H.INLET psia 38 VOL MATTER 52

4 STEAM PRESSURE AT R.H OUTLET psia 39 FIXED CARBON 53

5 STEAM TEMPERATURE AT S.H. OUTLET F 40 ASH 44
6 STEAM TEMPERATURE AT R.H. INLET F TOTAL 41
7 STEAM TEMPERATURE AT R.H. OUTLET F 41 Btu per lb AS FIRED
ASH SOFT TEMP.
8 WATER TEMP.ENTERING (ECON.)(BOILER) F 42 ASTM METHOD GAS
9 STEAM QUALITY % MOISTURE OR P.P.M. F COAL OR OIL AS FIRED ULTIMATE 54
10 AIR TEMP.ARROUND BOILER (AMBIENT) F 43 CARBON ANALYSIS 55
TEMP AIR FOR COMBUSTION (This is
11 Reference Temperature) ** F 44 HYDROGEN 56
12 TEMPERATURE OF FUEL F 45 OXYGEN 57
13 GAS TEMP.LEAVING (Boiler)(Econ.)(Air Htr.) F 46 NITROGEN 58
GAS TEMP.ENTERING AH (If conditions to be corrected to
14 guarantee) F 47 SULPHUR 59
UNIT QUANTITIES 40 ASH 60
15 ENTHALPY OF SAT.LIQUID (TOTAL HEAT) Btu/lb 37 MOISTURE 61
16 ENTHALPY OF (SATURATED) (SUPERHEATED) STM. Btu/lb TOTAL 0.000 TOTAL
17 ENTHALPY OF SAT.FEED TO (BOILER) (ECON.) Btu/lb COAL PULVERIZATION
GRINDABILITY INDEX
18 ENTHALPY OF REHEATED STEAM R.H. INLET Btu/lb 48 * 62
FINESS % THRU 50
19 ENTHALPY OF REHEATED STEAM R.H. OUTLET Btu/lb 49 M* 63
FINESS % THRU 200
20 HEAT ABS/LB R.H.STEAM (ITEM 16 - ITEM 17) Btu/lb 0 50 M* 41
INPUT-OUTPUT ITEM 31 X 100
21 HEAT ABS/LB R.H.STEAM (ITEM 19 - ITEM 18) Btu/lb 64
0 EFFICIENCY OF UNIT % ITEM 29
22 DRY REFUSE (ASH PIT+FLY ASH) PER LB AS FIRED FUEL lb/lb
HEAT LOSS EFFICIENCY
23 Btu PER LB IN REFUSE (WEIGHTED AVERAGE) Btu/lb 65 HEAT LOSS DUE TO DRY GAS
24 CARBON BURNED PER LB AS FIRED FUEL lb/lb 0 66 HEAT LOSS DUE TO MOISTURE IN FUEL
25 DRY GAS PER LB AS FIRED FUEL BURNED lb/lb #DIV/0! 67 HEAT LOSS DUE TO H2O FROM COMB.OF H2
HOURLY QUANTITIES 68 HEAT LOSS DUE TO COMBUST.IN REFUSE
26 ACTUAL WATER EVAPORATED lb/hr 0 69 HEAT LOSS DUE TO RADIATION
27 REHEAT STEAM FLOW lb/hr 0 70 UNMEASURED LOSSES
28 RATE OF FUEL FIRING (AS FIRED wt) lb/hr 0 71 TOTAL
TOTAL HEAT INPUT (Item 28 x Item 41)
29 kB/hr 0 72 EFFICIENCY = (100 - Item 71)
1000
30 HEAT OUTPUT IN BLOW-DOWN WATER kB/hr 0
TOTAL
31 HEAT (Item 26 x Item 20) + (Item 27 x Item 21) + Item 30 kB/hr 0
OUTPUT 1000
FLUE GAS ANAL.(BOILER)(ECON)(AIR HTR) OUTLET
32 CO2 % VOL
33 O2 % VOL
34 CO % VOL
35 N2 (BY DIFFERENCE) % VOL
36 EXCESS AIR % #DIV/0!
 PTC 4.1-a(1964)
DATE

DURATION

SIZE
SIZE AS FIRED

OIL
FLASH POINT F*
Sp.Gravity Deg.API*
VISCOSITY AT SSU*

BURNER SSF*
TOTAL HYDROGEN % wt data inputan
Btu per lb perhitungan
nilai dari tabel

GAS % VOL not clear

CO
CH4 METHANE

C2H2 ACETYLENE
C2H4 ETHYLENE
C2H6 ETHANE

H 2S
CO2
H2 HYDROGEN
TOTAL 0.000
TOTAL HYDROGEN % wt #DIV/0!
DENSITY 68 F
' ATM.PRESS.

Btu PER CU FT
Btu PER LB
ITEM 31 X 100 #DIV/0!
ITEM 29
Btu/lb % of A.F.
OSS EFFICIENCY A.F. FUEL FUEL
GAS #DIV/0! #DIV/0!
STURE IN FUEL 0.000 #DIV/0!
FROM COMB.OF H2 0.000 #DIV/0!
BUST.IN REFUSE 0.000 #DIV/0!
ATION #DIV/0! #DIV/0!
0.000 #DIV/0!
#DIV/0! #DIV/0!

em 71) #DIV/0!
 ASME TEST FORM
CALCULATION SHEET FOR ABBREVIATED EFFICIENCY Revised September, 1965
TEST NO

30 HEAT OUTPUT IN BOILER BLOW-DOWN WATER = LB OF WATER BLOW-DOWN PER HR x

If impractical to weight refuse, this

item can be estimated as follows

DRY REFUSE PER LB OF AS FIRED FUEL= % ASH IN AS FIRED COAL

24 100 - % COMB.IN REFUSE SAMPLE

CARBON BURNED ITEM 43 ITEM 22 ITEM 23

PER LB AS FIRED
= 0 - 0.00 x 0 =
FUEL 100 14,500

DRY GAS PER LB

AS FIRED FUEL 11CO2 + 8O2 + 7(N2 + CO) x (LB CARBON BURNED PER LB AS FIRED FUEL + 3 5 )
BURNED 3 (CO2 + CO )

25 ITEM 32 ITEM 33 ITEM 35

= 11 x 0 +8x 0 + 7 0 +

ITEM 32 ITEM 34
3 x 0 + 0

EXESS O2 - CO
AIR 1 100 x 2 = 100 x
36
.2682N2 - O2 - CO .2682 (ITEM 35) -
2

HEAT LOSS EFF ICIENCY

HEAT LOSS DU LB DRY GAS ITEM 25 x

65 TO DRY GAS PER LB AS x CP x (tjvg - t air) = 0.24
FIRED FUEL Unit #DIV/0!

HEAT LOSS DUE LB H2O PER LB 0 x

66 MOISTURE IN = AS FIRED FUEL x [(ENTHALPY OF VAPOR AT 1 PSIA & T GAS LVG)
- (ENTHALPY OF LIQUID AT T AIR)] = ITEM 37/100 x [(ENTHAPLY OF VAPOR
AT 1 PSIA & T ITEM 13) - (ENTHALPY OF LIQUID AT T ITEM 11)] = ……

HEAT LOSS DUE TO H2O FROM COMB.OF H2 = 9H2 x [(ENTHALPY OF VAPOR AT 1 PSIA & T GAS
67 0 LVG) - (ENTHALPY OF LIQUID AT T AIR)]
= 9 x ITEM 44 x [(ENTHALPY OF VAPOR AT 1 PSIA & T ITEM 13) - (ENTHALPY OF LIQUID AT
100 T ITEM 11)] =

HEAT LOSS DUE TO ITEM 22 ITEM 23

68
COMBUSTIBLE IN REFUSE = 0 x 0 =

HEAT LOSS DUE TO TOTAL BTU RADIATION LOSS PER HR

69
RADIATION *= LB AS FIRED FUEL - ITEM 28 = - 0

70 UNMEASURED LOSSES **

71 TOTAL

72 EFFICIENCY = ( 100 - ITEM 71)

 PTC 4.1-a(1964)

Revised September, 1965 lb of water blowdown per hr =

BOILER NO DATE 0
Item 15 Item 17 kB/hr
0 - 0 0
1000

NOTE : IF FLUE DUST & ASH PIT REFUSE DIFFER

MATERIALLY IN COMBUSTIBLE CONTENT, THEY SHOULD

BE ESTIMATED SEPARATELY. SEE SECTION 7,

0.000
COMPUTATIONS.

ITEM 34 ITEM 24 + ITEM 47

0 x 0 0 #DIV/0!
267

ITEM 33 - ITEM34/2
0 0 = #DIV/0!
.2682 (ITEM 35) - ITEM 33 -ITEM 34/2
0 0 - 0
1 psi = 0,069 bar

Btu/lb LOSS x LOSS

AS FIRED HHV %
FUEL 100

((ITEM 13) - (ITEM 11)) 65 X 100

= #DIV/0! 41 #DIV/0!
0 - 0

66 X 100
0.000 41 #DIV/0!

67 X 100
0.000 41 #DIV/0!

68 X 100
0.000 41 #DIV/0!

#DIV/0! 69 X 100
41 #DIV/0!

70 X 100
41 #DIV/0!

#DIV/0! #DIV/0!

#DIV/0!
Inputan untuk Boiler Test eficiency berdasar PTC 4,1

No Data yang harus diinput Nilai satuan

Pressure & Temperature
1 Steam Pressure In Boiler Drum 1000 psia
2 Steam Pressure at S.H. Outlet 222 psia
3 Steam Pressure at R.H. inlet 3333 psia
4 Steam Pressure at R.H. outlet 111 psia
5 Steam Temperature at S.H. outlet F
6 Steam Temperature at R.H. inlet F
7 Steam Temperature at R.H. outlet F
8 Water Temp. Entering (Econ.)(Boiler) F
9 Steam Quality % moisture or p.p.m F
10 Air Temp. Arround Boiler (ambient) F
Temp air for Combustion (This
11 is Reference Temperature) ** F
12 Temperature of fuel F
13 Gas Temp. Leaving (Boiler)(Econ.)(Air Htr.) F
Gas Temp. Entering AH (If conditions to be corrected to
14 guarantee) F
Coal as fired
15 Moisture % wt
16 Vol Matter % wt
17 Fixed Carbon % wt
18 Ash % wt
19 Btu per lb AS FIRED % wt
20 Ash Soft Temp. ASTM Method % wt
Coal or Oil as fired ultimate Analysis
21 Carbon % wt
22 Hydrogen % wt
23 Oxygen % wt
24 Nitrogen % wt
25 Sulphur % wt
26 Ash % wt
27 Moisture % wt
Oil
28 Flash Point F
29 Sp.Gravity Deg. API
30 Viscosity at SSU*
Burner at SSF*
31 Total Hydrogen % wt
32 Btu per lb
Gas
33 CO % vol
34 CH4 Methane % vol
35 C2H2 Acetylene % vol
36 C2H4 Ethylene % vol
37 C2H6 Ethane % vol
38 H2S % vol
39 CO2 % vol
40 H2 Hydrogen % vol
Coal Pulverization
41 Grindability Index *
42 Fineness % Thru 50 M*
43 Fineness % Thru 200 M*
44
45 Density 68 F atm.Press.
46 Btu Per cu ft
47 Btu Per lb
Flue Gas Analysis (Boiler)(Econ)(Air Heater) Outlet
48 CO2 % vol
49 O2 % vol
50 CO % vol
51 N2 (by Difference) % vol
52 Excess Air % vol
 Table 13 B
Combustion Calculations - Btu Method (with Sorbent)
INPUT CONDITIONS - BY TEST OR SPECIFICATION INPUT - Bituminous coal
1 Exess air at burner/leaving boiler/econ. % by weight 20 15 Ultimate Analysis 16 Theo Air lb/100 lb fuel
2 Entering air temperature, F 30 Constituent % by weight K1
3 Reference temperature, F 200 A C
4 Fuel temperature, F 30 B S
5 Air temperature leaving air heater, F 24 C H2
6 Flue gas temperature leaving (excluding leakage).F 233 D H 2O
7 Moisture in air. Lb/lb dry air E N2
8 Additional moisture. Lb/100 lb fuel F O2 -4.32
9 Residue leaving boiler/economizer. % Total G Ash
10 Output. 1.000.000 Btu/h H Total 0 Air
Corrections for sorbent (from table 14 if used)
11 Additional theoritical air. Lb/10.000 Btu Table 14, item [21] 18 Higher heating value (HHV). Btu/lb fuel
12 CO2 from sorbent. Lb/10.000 Btu Table 14, Item [19] 19 Unburned carbon.loss % fuel input
13 H2O from sorbent, lb/10.000 Btu Table 14, Item [20] 20 Theoretica air. Lb/10.000 Btu
14 Spent sorbent. Lb/10.000 Btu Table 14, Item [24] 21 Unburned carbon. % of fuel

22 Theoritical air (corected). Lb/10.000 Btu [20] - [21] x 1151 / [18] + [11]
23 Residue from fuel. Lb/10.000 Btu ([15G] + [21]) x 100 / [18]
24 Total residue. Lb/10.000 Btu [23] + [14]
A At burners B Infiltration C Leaving Furnace
25 Excess air. % by weight
26 Dry air. Lb/10.000 Btu (1 + [25] / 100) x [22]
27 H2O from air. Lb/10.000 Btu [26] x [7] #DIV/0!
28 Additional moisture. Lb/100 lb Btu [8] x 100 / [18] #DIV/0!
29 H2O from fuel. Lb/10.000 Btu [17H] X 100 / [18] #DIV/0!
30 Wet gas from fuel. Lb/10.000 Btu (100 - [15G] - [21]) x 100 / [18]
31 CO2 from sorbent. Lb/10.000 Btu [12]
32 H2O from sorbent. Lb/10.000 Btu [13] 0.000
33 Total wet gas. from Lb/10.000 Btu Summation [26] thrugh [32]
34 Water in wet gas. Lb/10.000 Btu Summation [27] + [28] + [29] + [32] #DIV/0!
35 Dry gas. Lb/10.000 Btu [33] - [34] #DIV/0!
36 H2O in gas. % by weight [100] x [34] / [33] #DIV/0!
37 Residue. % by weight [9] x [24] / [33] #DIV/0!

EFFICIENCY CALCULATION. % Input from fuel

Losses
38 Dry gas. % 0.0024 x [35D] x ([6] - [3])
39 Water from Enthalpy of steam at 1 psi. T= [6] H1 = (3.958E-5 x T + 0.4329) x T + 1062.2 1,165.2
40 fuel as-fired Enthalpy of water at 1 T= [3] H2 = [3] - 32 168.0
41 % [29]x([39] - [40]) / 100
42 Moisture in air. % 0.0045 x [27D] x ([6] - [3])
43 Unburned carbon. % [19] or [21] x 14.500 / [18]
44 Radiation and convection. % ABMA curve. Chapter 22
45 Unaccounted for and manufactures margin. %
46 Sorbent net losses. % if sorbent is used From Table 14 Item [41]
47 Summation of losses. % Summation [38] through [46]
Credits
48 Heat in dry air. % 0.0024 x [26D] x ([2] - [3])
49 Heat in moisture in air. % 0.0045 x [27D] x ([6] - [3])
50 Sensible heat in fuel. % (H at T[4] - H at T [3]) x 100 / [18]
51 Others. %
52 Summation of credits. % Summation [48] through [51]
53 Efficiency. % 100 - [47] + [52]

KEY PERFORMANCE PARAMETERS Leaving Furnace

54 Input from fuel. 1.000.000 Btu/h 100 x [10] / [53]
55 Fuel rate. 1000 lb/h 1000 x [54] / [18]
56 Wet gas weight. 1000 lb/h [54] x [33] / 10 #DIV/0!
57 Air to burner (wet). Lb/10.000 Btu (1 + [7]) x (1 + [25A] / 100) X [22] #DIV/0!
58 Air to burner (wet). 1000 lb/h [54] x [57] / 10 #DIV/0!
59 Heat available. 1.000.000 Btu/h [54] x ([18] - 10.30 x [17H]) / [18] - 0.005
H, 66 O Btu/h x ([44] + [45] + H2 at T[5] x [57] / 10.000 #DIV/0!
60 Heat available/lb wet gas. Btu/lb 1000 x [59] / [56] #DIV/0!
61 Adiabatic flame temperature. F From Fig. 3 at H = [60]. % H 2O = [36]
T - Bituminous coal
Theo Air lb/100 lb fuel 17 H2O. Lb/100 lb fuel tulisan merah = inputan
[15] X K1 K2 [15] x K2 tulisan hitam = output
0.00
0.00
0.00 0.00
0.00

0.00

0.00 H 2O 0.00

el 0.00

[16H] x 100 / [18] #DIV/0!

[19] x [18] / 14.500 0.00

#DIV/0!
#DIV/0!
#DIV/0!
Leaving Furnace D Leaving Blr/Econ

#DIV/0! #DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0! #DIV/0!
0.00 0.00
0.00 0.000 0.00
#DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!

#DIV/0!
1,165.2
168.0
#DIV/0!
#DIV/0!
#DIV/0!

#DIV/0!

#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!

Leaving Furnace Leaving Blr / Econ

 #DIV/0!
#DIV/0!
#DIV/0! #DIV/0!
#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!
Inputan untuk Boiler Test eficiency berdasar PTC 4,1 with sorbent

No Data yang harus diinput Nilai Satuan

1 Exess air at burner/leaving boiler/econ. % by weight

2 Entering air temperature F
3 Reference temperature F
4 Fuel temperature F
5 Air temperature leaving air heater F
6 Flue gas temperature leaving (excluding leakage) F
7 Moisture in air Lb/lb dry air
8 Additional moisture. Lb/100 lb fuel
9 Residue leaving boiler/economizer % Total
10 Output per 1.000.000 Btu/h
Ultimate Analysis
11 C % weight
12 S % weight
13 H2 % weight
14 H2O % weight
15 N2 % weight
16 O2 % weight
17 Ash % weight
Theoritical Air needed
18 C /100 lb fuel
19 S /100 lb fuel
20 H2 /100 lb fuel
21 O2 /100 lb fuel
H2O formed
22 H2 /100 lb fuel
23 H2O /100 lb fuel
Corrections for sorbent (from table 14 if used)
24 Additional theoritical air Lb/10.000 Btu
25 CO2 from sorbent Lb/10.000 Btu
26 H2O from sorbent Lb/10.000 Btu
27 Spent sorbent Lb/10.000 Btu

28 Unburned carbon loss % fuel input

29 Excess air at burner % by weight
30 Excess air at infiltration % by weight
31 Excess air leaving furnace % by weight
32 Excess air leaving Boiler/Economizer % by weight
33 Radiation and convection %
34 Unaccounted for and manufactures margin %
35 Sorbent net losses %