Professional Documents
Culture Documents
Please Note:
This spreadsheet represents a work in progress. In no way is it guaranteed to be complete. It is offered for informatio
As part of its upgrade support, SAP will be enhancing this tool on an ongoing basis.
DE ANALYSIS
Warehouse Management
Document texts in recurring entries and posting with
reference. The system can now copy the original
document's long text to the documents that result
from recurring entries and from posting with
reference. When posting with reference, you can
choose this option on the initial screen and change the
texts as you enter and process the document. The
recurring entry data of an original document contains a
Combine for a overall A/P
From 4.0 To 4.5 Reoccurring Items new parameter that you can choose to have the long
efficiency improvement
text copied. You can change this setting at any time.
The system copies all texts from the original document
once you process the batch-input session. You cannot
have the system transfer individual types of text. In
addition cross-country code correspondence in release
4.5 allows data from many company codes to be
grouped together.
dunning
By installing interfaces, it is possible to carry out
customer-specific enhancements or modifications.
dunning notices.
media attached.
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Release Delta Functionality Functionality Description Business Benefit Supporting Data/Calculation Experience One-Time
Lockbox, which has, until now, been retrieved from the
house bank using normal telecommunications or a
lockbox provider, can now be received using Electronic
Data Interchange (EDI). The data flows into the
system automatically and you can process it there.
EDI lockbox processing consists of three steps. In the
Lock Box Processing first step, the data is automatically imported into the
system and stored in the IM bank data store. The next
step is top schedule the report program RFEBLB30;
this uses the lockbox data to generate the following
postings. The last step is to process the lockbox data
using transaction FLB1.
In release 4.5A the depreciation-posting program
RABUCH00 was changed to use Basis technology for
parallel processing. As a result, it is possible to
distribute the workload to several servers and work
processes, which considerably reduces the overall
runtime.
In addition, the program now offers the option of
directly posting the depreciation posting documents,
Improved performance using RFC during
instead of creating a batch-input session. You can Ease of use/ productity
depreciation posting
choose this option using a report parameter. When you
use this function, the step of processing the batch
input session is no longer required, which again
considerably reduces the overall runtime for
depreciation posting. As compared to posting using the
batch-input session, the system creates fewer
documents when you choose the direct posting option.
However, these documents have more line items
Using SAP enhancement AISA0001, you can have the
Automatic assignment of the inventory system automatically assign an inventory number when
Ease of use/ productity
numbers you create a new asset master record. The new number
is assigned according to rules you define.
In Release 4.5A, you can steer periodic processing in
Asset Accounting using the Period-End Partner. The
Period-End Partner (PEP) is a general tool in the
Accounting components of the R/3 System. It makes it
easier to control periodic processing, and in the future
will help to make these processes automatic as far as
Period-end partnner for asset accounting possible. Using the Period-End Partner you can display Ease of use/ productity
the current status of the period-end closing.
You can use the Period-End Partner to control either
the posting depreciation process or the posting of
asset values (other than depreciation) process in Asset
Accounting.
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This is a thin GUI client for an SAP System. Running as useable to all BAPIs
a Java applet in an Internet browser, it provides
Internet access to an R/3 or R/2 System. Since it can
also run as an application, it provides an alternative
GUI for client platforms that do not have their own
"native" SAPgui. SAPgui in Java consists of two
components - the SAPgui server, and a Java applet.
SAPgui in JAVA 45,000
The SAPgui server is a normal (multi-threaded) SAPgui
without the GUI part. Instead, it has an API, which
the GUI can use to make itself a SAPgui. It is a
standalone program, and must run on a host that has a
connection to an R/3 or an R/2 System. For
performance reasons, it is written in C++.
Displays all transactions posted to asset, as well as Displays comprehensive
depreciation (planned & posted) by depreciation area, information in a single screen;
From 4.5 To 4.6 Asset Explorer (replaces asset value display) navigated via left panel. Parameters tab displays user no longer has to consult
select asset control data. User may change asset several screens for relevant
displayed without leaving the screen. asset information.
User can create & post to an asset in a single screen;
Fixed Assets-Single Screen Postings additionally, a posting no longer requires a transaction Faster data entry.
type.
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Using the Edit G/L account master record transaction, Prior to Release 4.6, the
you can create, change, and display G/L accounts master record transaction
quickly and with clarity. The G/L account texts can be required a minimum of three
translated directly when creating or changing master screens. The translation
records. A separate transaction is no longer needed. transaction used an additional
G/L Account Master You are now able to create the corresponding cost two screens. There was no
element automatically when creating a G/L account. connection to the cost
Additionally, a connection for editing financial element master data, to the
statement versions and sets was also created, allowing financial statement version,
direct access to the line item in the financial nor to sets.
statement version or set as assigned in the reference
An invoice is entered in a single screen (even with Prior to Release 4.6, the
multiple offsetting entries); account assignment models invoice entry transaction
Vendor Invoice Entry are displayed on the left panel. Personalization required three screens &
through user options (e.g., screen variants displayed on user options, such as account
the left panel) and drag & drop. assignment models, required
545,000
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Mass maintenance makes it easier to enter large A large amount of data entry can be
amounts of data. To meet these requirements, R/3 avoided using this tool, saving time.
version 4.5 contains a central tool that can be used Another benefit would be data
Mass Change
by various applications. Supported master data integrity.Need to quantify by identifying
includes material master, article master, customer how many FTE are required for master
master, and vendor master. Change processes.
$1,465,000.00
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Release Delta Functionality Functionality Description Business Benefit Benchmark/Implementation experience One-Time
Estimate
3.0 to 3.1
3.1 to 4.0 Matrix organization support Ability to set up organization with matrix reporting
Elimination of customization by
country, reduced HR staff or HR
Additional standard HR country Standard support for localization in 24 add't countries including
centers, automatic currency
localization master data, payroll, time and travel.
conversion, reduction of outsourced
payroll providers
Ad Hoc Query Flexible report building with selection and display logic. Better reporting.
Better record-keeping.
New time interfaces, reporting enhancements and a new time
evaluation log.
New Payroll log for error tracking. Customization of the Payroll Reduced time in error analysis.
Enhanced Payroll Processing accounting interface in the IMG is expanded.
Improved usability.
Enhanced Personnel
Development: Personnel Development events can now trigger workflow. Better administrative control.
Workflow Trigger
Enhanced Personnel
Development: Office functions integrate with Microsoft Word and Excel. Reduced time and effort.
Office Functions Integration
New flexible time recording for multiple person and time data.
Better reports.
New determination of compensation for unused time (such as pay
for unused vacation). Daily Work Schedule rule configuration is
simplified and calendar view for some reports is now available.
New design of Org Management with a new interface designed Reduced time and effort in
Enhanced Organizational
and implemented in conjunction with Cooper Interaction Design. personnel cost planning.
Management
It focuses on the requirements of employees in the personnel and
organization departments and it will fully support daily work
activities of this group, such as creating and maintaining data and
procuring information.
You can translate several infotype records at the same time (on
one screen). It is also possible to translate records into several
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Release Delta Functionality Functionality Description Business Benefit Calculation Time
experience Estimate
3.0 to 3.1
Transaction based security Security check of each transaction executed to The protection of business data to ensure
determine if the user has been authorized to its confidentiality, integrity and availability
execute the transaction
New security objects controlling New functionality delivered with the 3.1 release Application security over new business
existing or new business (refer to other tabs in the spreadsheet) must be functionality decreases the risk of
functionality secured and assigned to authorized users to ensure unauthorized data access
proper application security
Profile Generator The Profile Generator is an automated tool to assist The Profile Generator simplifies the
in the creation, maintenance and assignment of definition and maintenance of the
security profiles authorization environment, which may
result in cost and time efficiencies
Audit Information System (AIS) AIS is a reporting tree structured around security AIS provides analysis tools that simplifies
and auditing procedures and documentation, the administration of security and sensitive
security evaluations and analysis of audit data. business functionality, resulting in cost and
time efficiencies
New security objects controlling New functionality delivered with the 4.0 release Application security over new business
existing or new business (refer to other tabs in the spreadsheet) must be functionality decreases the risk of
3.1 to 4.0 functionality secured and assigned to authorized users to ensure unauthorized data access
proper application security
Introduction of responsibilities in Security responsibilities allow for the differentiation Security Responsibilities simplify security
the Profile Generator of authority profiles that are generated from the administration
same selection of transactions in an activity group
Introduction of Secure Store and Provides functionality to secure Internet applications Proper security of data transfer processes
Forward (SSF) mechanisms with the use of digital signatures and encryption ensures data integrity, authentication, non-
repudiation and confidentiality
New security objects controlling New functionality delivered with the 4.5 release Application security over new business
existing or new business (refer to other tabs in the spreadsheet) must be functionality decreases the risk of
From 4.0 to 4.5 functionality secured and assigned to authorized users to ensure unauthorized data access
proper application security
Responsibilities replaced by Please refer to "From 3.1 to 4.0; Introduction of
"derived activity groups" responsibilities" above
Introduction of authorization New authorizations specifically defined for the Enhanced security features strengthens
groups for output devices (i.e. protection of output devices and queues protection over the processing environment
printer, fax, etc.)
The parallel operation of update statistics for the Significantly reduces run times on multi
Informix cost-based optimizer in SAP's database tool processor platforms using the Informix
SAPDBA. database.
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Release Delta Functionality Functionality Description Business Benefit Calculation Estimate
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1.0
The results of a query (with geographical reference) can be displayed on a
map within the Business Explorer Analyzer. Navigation is likewise supported.
The integration into BW takes place via the Metadata repository and the
BEx Analyzer.
GIS = Geographical InfoObjects (for example, country) or attributes (customer with attribute
2.0 Ease of use / productivity
Information System district) can be indicated as geo-relevant. By doing this, geo-attributes (for
example, coordinates) are linked. Geo coordinates can be calculated with an
external tool and then uploaded via an InfoSource to BW. With BW Business
Content geographical data (maps for regions, countries, ...) will be shipped.
With the aid of Web reporting, it will be possible to publish queries created
with BEx on the Intranet/Internet. The queries can be included in the
enterprise‟s own HTML pages. Since only a description of the data, and not
the data itself, is saved in the HTML page, it is possible to interact with the
BW server via the HTML page (drilldown, refresh, and so on).
It is also possible to include several queries in an HTML page (cockpit).
Navigation steps can be included as predefined pushbuttons in the page.
Hereby, it is also possible to display results in the form of charts and tables
(workbooks).
Web Reporting Ease of use / productivity
The output takes place in pure HTML form, so that the generated HTML
pages are compatible for every HTML Browser. Thus it is not necessary to
additionally install programs to the frontend.
The integration of queries into the enterprise‟s own HTML pages can take
place using which ever web design tool you like (for example, MS Frontpage).
The display of the HTML pages with queries embedded takes place in pure
HTML form. However, it is possible to add Active X Controls, Applets, Java
Script, and so on to the HTML Page Designer.
The Reporting Agent is scheduled to search the databank periodically for
critical values. Should it find any exceptions, a follow-up action is triggered.
This could be, for example, sending email to a key account manager or
generating an entry in the exception monitor. Exceptions are also started
when a query is made in a workbook, and the result is displayed to the user.
Data mining functionality is not included in release 2.0. Functionality
description:
* Definition of exceptions within the Query Definition
Reporting Agent – * Colored highlighting (up to nine different styles) of cells found through
Ease of use / productivity
Exception Reporting exceptions in the online presentation (BEx)
* Setting for background processing (data volume, events, and so on)
* Bundling of background settings to scheduled packages, which can be
scheduled in the background
* Analysis of exceptions in the background on the server; starting follow-up
actions when an exception appears in the background – for example,
sending email; entry in the Alert monitor
* Displaying the results of background processing in the exception monitor
in BEx
There are additional analysis functions in the query definition and in a
workbook. Using the ranking list function, the 10 best or 10 worst
(customers, suppliers, and so on), for example, can be queried absolutely and
Analysis Functions
as a percentage. Restriction conditions for the resulting set can be made for
key figure columns, for example, displaying all customers with a sales
revenue > 1.000.000 and an order quantity > 5.000.
There are some enhancements of the F4 Help. It has a new, Active X-based
interface. Moreover, additional selection options are supported. When
selecting variables by starting a query or in query definition or by filtering in
the BEx Analyzer you have additional options for making restrictions.
Multiple selection: Multiple single values can be selected at the same time.
Extended Characteristic
Selection according to a hierarchy: All customers for a hierarchy/- node can
Restriction
be selected.
Complex restrictions: It will be possible using characteristics attributes. For
example: All customers with a customer number between 1000 and 2000 and
that are in postal code area 6.
All the functions for maintaining variables will take place directly in the
Integration of Variables query definition, and thereby replace the call up for the variable
maintenance via the menu path „Business Explorer‟ – „Maintain Variables‟.
In Release 1.2, ODS was request-orientated and stores the imported data in
the form of the transfer structure (analog OLTP). It is now possible to
ODS (BW 2.0B) additionally store the imported data in the ODS in a denormalized form. The
data can be analyzed using BEx. ODS tables allow to merge data and apply
update rules. Drilldown from query result to ODS will be supported.
The workbooks are role-oriented, for example, Key Account Manager. The
Role Centric Business
role of the Key Account Manager is further subdivided into task areas and
Content
tasks, in which the respective tasks are linked together with workbooks.
Retail: logistics processes and POS analysis. Retail logistics means analysis in
purchasing, stocks and sales in a kind of “article information system”
(comparable to the RIS). The Business Content of POS allows you to analyze
receipts and cashier information. This is the first step in sales basket
Industry-Specific Business
Content (advertisements, commercials, online advertising, distribution orders and
services) relevant to employees of newspaper and magazine publishing
A pilot program on Dun & Bradstreet data will be started for BW 1.2B and,
based on the results, the official release will be scheduled. D&B sells
information on companies worldwide. This includes information on companies
and structural information on groups (family trees). To achieve this, D&B
introduced the D-U-N-S-Number (Data Universal Numbering System) for
Integration of Dun & each company, a unique number which allows companies to be identified. The
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Bradstreet Data goal of the integration now is to enhance the SAP BW master data (vendor,
customer) with the company information from D&B. Furthermore, the family
trees should be loaded as hierarchies into SAP BW to enable reporting on
groups. In BW, existing master data (customer, vendor) can be enhanced by
D&B attributes in the form of attributes. This information is used in the BEx
Analyzer to further evaluate the InfoCube.
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3.0 to 3.1
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Integration of PM to QM including inspection of
maintenance objects, definition of inspection Time savings due reduction of
characteristics in maintenance task lists, and automatic redundant effort and automation
inspection lot creation for PM orders.
Integration with Investment management including
Time savings due reduction of
automatic assignment of PM orders to a capital
redundant effort and automation
investment item.
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A Graphical Monitor for resource planning is now Improved resource planning and
available. scheduling
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It is possible in 4.0 to create transfer order for Using Lean WM allows the use of transfer
Lean WM - Using Transfer deliveries when no storage bins are managed in the order functionality for an SD Pick list
From 3.1 to 4.0
Order as Pick List system. Stock is viewed in the IM system not the WM without using full blown Warehouse
stock overview. Management.
As of release 4.0 it is possible to have active capacity You can carry out a search for a suitable bin
for putaway. The system checks each bin
check run for strategies I, L &P. Any bin found is first
found for put away and checks available
Active Capacity Check checked for capacity and only suggested if sufficient capacity as set in customizing. This leads to
capacity exits. an efficient put away process
Up to release 3.1 you could only manage the stock of one In 4.0 this functionality has been provided due
Sloc within a warehouse number. In 4.0. More than one to business implications. More than one sloc
can be define to represent the ownership
Several Storage Location s Sloc can exist per warehouse. status of companies or in order to be able to
for Warehouse Number make important planning decisions at various
levels.
The activity monitor is used to quickly recognize errors User Friendly tool provided to help monitor
or critical stock situations. The aim of the WH monitor activities in the warehouse.
Warehouse Activity Monitor
is to acknowledge, process and remove critical errors and
situations in the warehouse.
For two step picking, the picking is divided into two Using 2 Step Picking the picking process can
steps. Step one, the entire quantity of needed materials be optimized. This picking method is used
WM - Two Step Picking especially for picking large quantities of
is picked. Step two, the total quantity is divided up and material usually in a wave scenario.
allocated according to individual requirements.
It is now possible to manage partial pallets and mixed This functionality leads to more efficient bin
storage in SU managed bulk areas. With partial pallet management within the WM system.
SU-Managed Bulk Storage
with Partial Pallets and Mixed permission, you can pick partial quantities. A complete
Storage. removal indicator exists to remove full pallets (with
partial picking) and return the partials to partial pallet
area.report creates transfer requirements for fixed bin
This Using this report, you can create all the
replenishment where stock removals are allowed to take replenishment transfer requirements for
supplying the fixed bins the following day.
place before putaways because of respective deliveries. The report provides an overview of planned
Planned Replenishment
A goods transfer from a source storage type to a fixed replenishment it does not execute and control
bin is considered replenishment. replenishment for a given time.
Transfer order splitting is control by customizing. Value To achieve a balanced distribution of the
WM - Transfer Order limits for the target time (header data) , volume, and workload in the warehouse, transfer orders
may be split and divided among available
Splitting weight of the transfer order ensure targeted resources.
distribution of the workload.
Using the new transaction "Posting change in WM and IM" This functionality leads to more efficient
you can process posting changes for quants entirely material management within the warehouse
Processing Posting Changes management system.
within the warehouse management component. The
for within WM
system carries out all the necessary processes in
Inventory Management.
The new function allows you to place prepicked shipping This requirement came from the retail industry.
units in an interim storage type. The goods are stored in Due to al a lack of warehouse capacity at the
customer, the picked goods are delivered only
interim storage as prepicked goods with reference to
Prepicked Shipping Units at a later point in time (i.e. Seasonal Goods)
the delivery. The goods are then picked at the time of
delivery. Delivery items must be packed into shipping
units in advance.
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Transfer Order header data now includes, processor (HR Actual performance data can now be collected
Personnel number), actual time, start date and time, end regarding work time and processor via TO
header data.
date and time. Data can be entered for the following
Actual Performance Data and
reasons: Control TO Execution, Assigned processor,
Wage Incentive Data in TO
Entry of execution time as statistical info, Entry
execution time can be compared to target operation
times, Data entered is basis for incentive wages.
The following two functions can be used: 1) Packaging This functionality provides a link from WM to
the packaging functions in the shipping
proposal in the Transfer Order. Using a customer exit
component.
routine you can propose packaging for items in the TO.
The system proposes free packaging with reference to
Free Packaging in WM the TO. Free packaging means shipping units without
contents. 2) Verify packaging to delivery. During
confirmation of the transfer order you can branch to the
entry screen for free packaging. Shipping Units (without
contents) are proposed for processing.
Using the inbound delivery you can now communicate with The term "shipping notification" has been
the WM system, transmit batch information, and post changed to "Inbound Delivery" It stands for
the material that will be received at the goods
goods issue movements directly. The following options receipt door.
From 4.0 to 4.5 Inbound Delivery exist: Transfer Order for inbound delivery, Putaway
screen, Batch info, Inbound delivery monitor,
Determination of GR receiving point, document flow, &
Search help for inbound deliveries
SAP LES consists of the interconnected applications of SAP LES is the logistical execution layer
warehouse management, Transportation Management & enabling the efficient flow of goods along the
supply chain, featuring a close feedback loop
Foreign Trade. It focuses on decision support at various between planning and execution.
Logistics Execution System
operational levels including: warehouse supervisor,
transportation planner, fork lift driver, goods receipt
clerk, external and internal business partners.
Beginning with 4.5 a report is available that makes it This represents a more efficient process for
correcting a delivery with an incorrect pick.
Putaway for Delivery after possible to place deliveries already picked back into the
Incorrect Pick warehouse. You can return a complete delivery or an
individual line item.
The Delivery Monitor provides follow-on functions for User Friendly tool available to display and
further processing of deliveries and additional process open and completed deliveries.
Benchmark/Implementation Annual or
Release Delta Functionality Functionality Description Business Benefit Calculation
experience Estimate One-Time
The monitor serves to assign the TOs created in WM to The user 's view at the RF terminal is limited to
queues. The RF monitor is used to supervise the workload his current queue of transfer orders. A central
function is necessary in order to be able to
and the work capacity of queues. Ability to display have processing of transfer orders by RF
RF Monitor number of TOs assigned per user, sort TOs by creation users completed as efficiently as possible.
date and time, move transfer orders to other users,
forward transfer orders to other users, manually
prioritize transfer orders.
The display of bin data, inventory, bin sectioning, and Enjoy SAP functionality allow the user to
display or group data according the users
statistics no longer takes place by means of a pushbutton:
individual requirements making SAP R/3 more
instead you use tab pages in a table control, with the user friendly.
table control you can now call up and group your data
according to your individual requirements. The following
Enjoy in the Warehouse
new functions are also available: Branching from Storage
Management System
type to customizing, Branching from "inventory display"
doc. to inventory history. Text descriptions added to
inventory status, graphic display of bin usage, inventory
status and blocking. Reports converted to ABAP list
Viewer so you can adapt your lists to your own
requirement.
A Transfer Order can now be confirmed in two steps. The physical process of picking can now be
During the first step you confirm that the goods have depicted in the system without time delays.
been picked from the source storage bin. During the The storage bin from where the material is
Two -Step Confirmation of
second step, you confirm the transfer process and thus picked is immediately available again for
Transfer Orders
the receipt of the material into the destination bin. stock picks. If several resources are
involve in a TO, you can confirm each
physical action separately.
New functionality creates a TO for the inbound delivery. Now you can use Lean WM in the putaway
Putaway Process in Lean WM No bins are updated. Bins are determined through process in addition to the picking process
movement type and master data. for the delivery
Dialog processing of inbound and outbound deliveries was Enjoy SAP functionality allow the user to
completely revised during SAP's enjoy initiative. Delivery display or group data according the users
individual requirements making SAP R/3 more
data is now organized in process-oriented groups,
user friendly.
Enjoy SAP - Delivery Foreground navigation is easier with buttons and tabstrip
Processing control, a status overview gives you a summary of the
delivery document's status at a glance & you can switch
from display to change mode with out leaving the
application.
In the small parcel carrier link, you define for each small Small parcel carriers need to deliver goods
parcel carrier which data fields you need. Ex: using Pre- quickly from one location to another and
defined modules, Setting standard values, Using number tracking the entire path of the delivery.
range objects, Calling up BAPIs, Using your own function The labels on parcels must meet pre-
Small Parcel Carrier Link module, Combining data field using substitution. defined requirements in order to be read by
Without extra effort these fields are considered in automatic sorting machines and to be
IDOC and RFC interfaces. Also, there are XML forwarded correctly.
interfaces for master data that is directly related to the
small parcel carrier.
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Until now, the delivery split had to be reduced and then Deliveries change frequently during the
leftover quantities placed in a new delivery. The course of processing time. It may be
subsequent delivery functionality let you carry out this necessary to divide up a delivery for
Subsequent Delivery Split process in one step without the goods returning to warehouse and transportation planning
available status in the meantime. You can use a list to purposes.
select delivery items that are to be taken from existing
outbound deliveries and put into one or more outbound
deliveries.
The ship-to-party transfers the proof of delivery to the Proof of Delivery allows verification of the
system via IDOCs. You can edit and analyze differences. actual quantity received by the ship-to-
In turn, you can create a delivery-related billing party or reason for derivation. (POD)
Proof of Delivery
document for the corrected quantities. occurs after goods issue for the delivery.
POD supports delivery confirmations for
external customers.
Wave picking groups delivery requirements according to Picking in WM and Distribution centers can
trucking/transportation schedules. Two options exist: be more accurately planned according to
Create a exactly one wave for each shipment ignoring requirements of outbound deliveries
time slots and capacity. Option two, combine and group
Wave Pick for Shipments
outbound deliveries according to shipment time. Time
slots and capacity are taken into consideration. Outbound
deliveries of the same shipment are always either all in
one wave pick or not included at all.
Now you can distribute multi-dimensional freight You can define up to three scales of price
conditions from an SAP system to other systems via ALE. conditions in SAP for the calculation of
Extension for Multi- Also, now you can change freight rates in mass by freight costs for shipments. The process is
Dimensional Freight Condition percentage or absolute value. more efficient and user-friendly due to 1)
Distribution of conditions and 2) Mass
changes to freight rates.
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Annual or One-
Release Delta Functionality Functionality Description Business Benefit Calculation Benchmark/Implementation experience
Estimate Time
3.1 to 4.0
4.5 to 4.6
Ability to dispatch field service via web, Reduced call dispatch cycle time Call dispatch cycle time (from close of
Web enabled service Ability to provide support services (ie. resulting in higher customer sat. - service call to call FSE dispatch) reduced to
management help desk, QA dB's, etc.) over the Improved productivity of field service automatic, Schindler Elevator,
Internet staff SAPerspectives Number 7 - 1/99 pg. 9
$35,000.00
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Annual or One-
Benchmark/Implementation
Release Delta Functionality Functionality Description Business Benefit Calculation Time
experience Estimate
3.1 to 4.0
Work list for control charts that will enable calling up and display
Reduced number or
control charts from outside the results recording function .Ability
Improved WIP and finished product quality, provides returns, reduced scrap
Enhanced Quality to control charts for qualitative characteristics, control tolerance
data results in graphical format for easier decision and rework - 10% less 50,000
Control input for a control chart, and
making returns x cost/return x
run charts function to represent the progression of values in an
annual value of returns
inspection
Implementing Table
Control in the
Screens and Lists now use table to display information which
overview screens and Easy to use, shortens users time for processing
is more flexible for the user to decide what and how much
the new general list information.
information is displayed.
viewer for list
displays.
Enhanced reporting capabilities. This allows you to:
Access the inspection results in the Logistics
Information System. Use standard information
QMIS - Quality Management Information System (QMIS) -
structures and standard analyses to update and
Characteristic Results Characteristic Results in information structures.
analyze the inspection results. Choose among several
in information Summarization of inspection results data in the QM
process models for calculating the statistical values
structures. Information System (QMIS)
for quantitative characteristics
Take deleted inspection lots into consideration.
Summarize datasets that already exist
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Work list for control charts that will enable calling up and
display control charts from outside the results recording
Quality Control: function .Ability to control charts for qualitative Improved WIP and finished product quality,
Enhanced Quality characteristics, control tolerance input for a control chart, provides data results in graphical format for easier
Control and decision making
run charts function to represent the progression of values in
an inspection
Evaluating Inspection Characteristics. In the transactions
for results recording and the usage decision, you can call up
the results history for an inspection characteristic. This
allows you to compare the results of the current quality
inspection with the results of previous inspections for the
same material. (QGP1 Results history for inspection
Quality Control:
characteristic) functions in this list: display the single
Evaluating Inspection
results for one or more samples. obtain a detailed display of
Characteristics
all inspection results for a sample by calling up the
corresponding transaction. display a run chart for the
sample mean values. display a run chart for single values.
display a histogram for single values with the process
capability indices cp and cpk. use the QM-STI interface to
generate statistiscal analyses using an external statistics
package.
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Quality Control: Open QM-STI interface for linking decentralized evaluation tools
Integration and (for example, statistics software packages). Additional
interfaces. BAPI's. New Customer Exits.
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The following new features in results recording: Using the
functions for table control, you can configure the recording
tables to suit your individual requirements. With the help of
subscreens, you can configure the header data for the
recording screens to suit your individual requirements.
Quality Inspection: 'Summarized' recording view. Recording configuration
Enhancements in automate navigation of the results recording function.
Results Recording. Forced closure function. You can confirm the attribute
indicator and the measured value in a single field. Changes to
single values and classed values are recorded in change
documents. Results data origin documents the origin of a
result (for example, "value copied from certificate").
Digital signature. Approval for inspection plan.
Quality Inspection: The new graphic displays for sample results in the
Graphics in Results transactions for recording and displaying characteristic
Recording results are Histograms and Run charts.
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When you maintain the QM inspection data in the material
master, you can enter the following values for the
"LotsforMatDocItem" indicator:
Quality Inspection:
' ' (blank): One inspection lot for each goods-receipt
One-Time Inspection
document item. (3.0) 'X': One inspection lot for each
for Several Goods
purchase order item or order item and batch. (3.0) '1': One
Movements
inspection lot for each material document, material, and
batch. (New function) '2': One inspection lot for each
material and batch. (New function)
The existing function for the results printout (transaction
QGA3) has been expanded to include the following functions:
Quality Inspection: Printout of summarized data for samples. Printout of single
Print Function for the values/classed results for inspection
Inspection Lot characteristic/sample/inspection point. Possibility of
inserting standard texts in various text elements
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You can have the system calculate the sample sizes and
dynamically modify the inspection scope for an inspection lot
without having to use an inspection plan or material
specification. The existing dynamic modification criteria
Quality Planning:
"material," "vendor," and "customer" have been expanded to
Dynamic modification
include the "manufacturer." You can use the following
for Manufacturer and
combinations of dynamic modification criteria for for goods
sample determination
receipt inspections:
without an inspection
Material; Material and vendor; Material and manufacturer;
plan or material
Material, vendor, and manufacturer. Additional features
specification.
allow changing the dynamic modification level and
automatically copying the current inspection stage and using
dynamic modification across inspection lots for inspections
during production with inspection points.
Copying data from other inspection plans, you can copy
To reduce the time and effort required to record
inspection characteristics into the plan. You can copy the
the data, you can now copy the data that you have
Quality Planning: characteristics from other operations in the same plan or
already processed at the characteristic level (for
Enhancements in from other operations in a different plan. Copying data from
example, tolerances or catalog codes) to the
Inspection Planning the characteristic level to the characteristic value level.
characteristic value level, to allow you to make
material-specific changes to the data.
The mass activation was avaialble in 3.x releases, but new Eliminates the need to write an ABAP or manually
Quality Planning: Mass features have been added. They are Mass Deactivation of activate Material masters at go-live or later mass
changes for QM inspections. Individual Selection of Material Inspection data changes or cut-over to quality management of
inspection data. from the Generated list. Mass Changes to the Inspection materials. Saves many hour to days over manual
Data for inspection types. activataions.
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You can now create, change, or display code groups and codes
using a single transaction. When you select a code group, you
can branch directly to the codes that belong to that
Quality Planning: New particular code group. Within a transaction, you can: Process
User Interface for selected codes or all code groups in a catalog, Copy the code
Catalog Processing. groups along with their respective codes, Translate the
entries into various languages, Transport the code groups and
codes on a client-wide or system-wide basis.
Quality Planning:
Optional Unit of As of Release 4.0A, you no longer have to specify a unit of
Measurement for measurement for a quantitative inspection characteristic.
Quantitative This applies to both master inspection characteristics and
Inspection inspection characteristics in a task list.
Characteristics
The system selects the same version of the inspection plan it
Quality Planning: uses when it creates an inspection lot for a material. The
Printing Out system prints the characteristic values that are valid for
Inspection Plans for a this material or for a predefined combination of material,
Material vendor, and customer.
Simplified User
Easier to use, shortens users time for processing
Guidance in results
information.
recording.
Quality Notifications:
Changes to notifications, tasks, items, activities and partners
Notification Action
will be kept in a chronological sequence in an action log.
Log
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The sort number in notification items, tasks and activities
can be given an external sort number. This number makes it
possible to define the sequence in which the tasks, items or
Quality Notifications:
activities should be displayed.
Items, Tasks,
Partner in the task detail screen. The system can determine
Activities in
a partner function for the persons responsible for the task
Notifications
depending on the notification type. The partner function is
proposed in the detail screen; from Release 4.0A, you can
overwrite it.
Notification processing has been linked to the document
management system (DVS). You therefore have the option of You can use this DVS link, for example, for the
assigning document master records to notifications. Several inclusion of documents which are of central
Quality Notifications:
functions are available: Search functions for the documents. importance for notification processing. The R/3
Linking Notifications
Jump to the document master record. Display the original System thus makes notification processing even
to the Document
document. In addition to the known reference objects, more efficient because distribution of original
Management System
other options are available to set the notification system in documents in your company (for example, by internal
your company. Examples of this are problem notifications or post or telefax) is no longer necessary.
improvement proposals for technical documentation.
The functions available for 3.0 have been enhanced so that
Quality Notifications: you can directly valuate the characteristics of the assigned
Classification of class of the catalog profile in a section of the item data
Notification Items screen. In Customizing: Allow classification and Activate
include screen in catalog profile.
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Certificate receipt and goods receipt are separate, reminder
Certificates in if certificate is missing, certificate is an object in the
4.0 to 4.5
Procurement system, and storing the oroginal certificates in an optical
archive
Properties of the Three different versions available, designed for summarized
Process-Optimized results, valuation overview using icons, availability of control
Results Recording charts and other graphics, direct link to original results
(RR) recording, possibility to save and keep screen
Selection of inspection operations via work list, recording for
Process Optimized a master inspection characteristic, recording for several
Results Recording characteristic in a plan, recording with inspection-point
overview
Control for Goods This enhancement can be used to control the goods receipt
4.5 to 4.6 Receipt and Source for purchasing document items independent of the source
Inspections inspection lot.
Used to determine the order types for printing the
Print Control for
inspection instruction, sample drawing instruction, and
Order Types
physical sample labels.
Output of Language
Used to change the characteristic short text in results
Dependent
recording. The changed characterisitc short text is not
Characteristic Short
saved.
Text
Creating a Quality
Notification when
making inspection
point confirmations
Supplementary Data
when transmitting
certificates
electronically
$50,000.00
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Demand Planning: Like You can now create "like" profiles from the
Modeling master forecast profile. You can restrict the use
of a "like" for a product to one location.
Demand Planning: Notes In interactive forecasting, you can now create
Management a note for any cell at any level.
Demand Planning: Planning You can now define different ways of accessing
Book Access the demand planning desktop for different users.
Demand Planning: Promotion You can now opt to see the planning book layout
Planning when you are planning promotion
APO 2.0 comes with new functions for
Demand Planning: Selection organization of selection Ids. You can build a master
Ids profile of selection Ids as well as a working profile
Ids for each user.
Demand Planning: Transfer to You can now transfer the demand plans of
R/3 multiple products from Demand Planning to R/3
Demand Management Demand management
Global ATP
You can now protect the system from import
customized data. You can switch off the availability
Global ATP: General check by setting all basic methods to no check in
Enhancements checking instructions. You can now configure the
production and the production time in checking
instructions
Maser Data: Authorization With effect from 2.0, APO offers an authorization
Concept concept that defines user groups and user access to
the different areas of Master Data.
You can now group Master Data objects in hierarchy
relationships. You can use the Master Data
Maser Data Hierarchies
hierarchies to maintain relationships between
existing Master Data objects.
You can now copy Master Data attributes of an
Master Data: Planning
inactive planning version back to the active planning
Version
version.
At initial screen for Resource Master , you no
longer need to define resource type that you wish to
maintain in this screen. Instead, you select a
Master Data: Resources
resource in the initial screen Resources in the
Maintenance view of Master Data for resources
Change or Display Resources.
activities in the detail activities are displayed, that you can manually
scheduling planning board reschedule with drag&drop. Therefore, you can also
move individual activities specifically to another
date and/or to an alternative resource.
After Release 2.0, it's no longer possible to change
PP/DS: SAP Standard Profile
SAP standard profile.
In the detail scheduling planning board (DS planning
board) you can fix time intervals for selected
PP/DS: New scheduling and
resources. A context menu with scheduling
processing functions in the
functions, as is available for the table section, is
DS planning board
now available for the diagram section of the
planning board.
You are now able to perform subcontracting in
PP/DS. In APO, subcontracting is carried out by
means of stock transfer. The vendor
(subcontractor) is defined as a location with an
PP/DS: Subcontracting indicator for subcontracting. You define
transportation lines between the plant and the
vendor and back to enable the transfer of stock in
both directions.
As of Release 2.0A, the Supply Chain Cookpit is a
stand-alone component that is separated form,
though still integrated with, Supply Chain Engineer
and Alert Monitor. The enhancements include:
Integrated model and version management, both of
which require user authorization, displaying the
Supply Chain Cookpit:
chain in a logical format, creating user -defined
Enhancements
menus for APO queries and key performance
indicators, using hierarchies for organizing supply
chain elements, saving your working area under user
id as personal settings or under a shared label for
public use. numerous key performance indicators
added.
As of Release 2.0A, the Supply Chain Engineer is a
stand-alone component that is separated form,
though still integrated with, Supply Chain Cookpit.
The enhancements include: Integrated model and
version management, both of which require user
authorization, displaying the chain in a logical
format, using hierarchies for organizing supply
Supply Chain Engineer:
chain elements, saving your working area under user
Enhancements
id as personal settings or under a shared label for
public use, if you add or delete an object from a
model, all its dependent objects are automatically
added or deleted as well. There is a new mass
maintenance function for maintaining transportation
lane data.
Creates demand driven, the distribution,
production, purchasing requirements and the
related transportation and allocation plans,
through the whole supply chain network. The
concurrent planning of distribution and
production leads to optimal souring, global
balancing of the resource capacities and limited
materials to satisfy the most profitable
SNP demands. Dynamic calculation of safety stock
and target inventory levels in conjunction with
time phased order logic for an continuous
replenishment reduces the inventory levels and
increases inventory turns through the supply
chain. Supply Network Planning supports the
planner with techniques, like Mixed Integer
Linear Programming and Constraint based
Propagation.
Under the planning data tab of CTM profile, you can
further restrict the objects to be included in the
CTM planning run by: master data, work area. Under
planning strategies, it is now possible to define a
SNP: Capable to Watch period during which planned orders are deleted.
Supply and demand objects can now be aggregated
according to a CTM time stream, based on specific
categories such as stock type, orders or
requirements.
When you do resource capacity leveling, you can now
SNP: Capacity Leveling select one or both of the following options: ignore
fixed quantities, fix result.
After you have established all the costs used by the
SNP: Optimization Costs Optimizer via master data set up, you can now
Maintenance maintain those costs through a single point of
access.
SNP: Using Hierarchical
Structure for the Heuristic It is now possible to use hierarchical structures for
Run the Heuristic run using the Level ID option.
SNP: Using Hierarchical
Structure for the It is now possible to use hierarchical structures for
Optimization Run the Optimization run using the Level ID option.
For aggregate planning: You can now plan product
and resource families on multiple levels. For fix
planning values, if you manually overwrite the value
in a plan, those values are fixed and will not be
SNP: Interactive Planning
changed during subsequent planning runs. For
sending plan, you can now send plans via email
internally and externally if the system is connected
to a mailsever.
The Cost Function is used by the Optimizer to
calculate the cost of procuring, producing, or
SNP: Master Data
transporting varying quantities of products defined
in intervals via the Maintenance function.
You can now display several different views of
SNP: Optimizer Log Files Optimizer-related data from a single-point of
access.
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Improved control over production
Through the POI interface the PFS is connected to PP-PI and started through the schedules. Improved customer
3.1 to 4.0 Process Flow Scheduler planning process. Master data as well as transaction data is modified by the delivery, reduced inventory, and
detailed planner and optimizer and then transferred back to PP-PI improved production throughput.
On the whole, Distribution Requirements Planning can be conducted using techniques Easier to use MRP functionality
available in Material Requirements Planning (MRP). The planning results provide you through graphical network tools, and
with planned stock transfers (stock transfer requisitions), which you can use to new allocation algorithms improve the
guarantee the stock level required in the distribution centers. The system also results of MRP processing in multi-
takes into account the fact that requirements can be satisfied by more than one distribution node networks.
supply center.
In contrast to Distribution Requirements Planning, deployment has a short-term
character. The aim of deployment is to help you react to deviations from the
preceding Distribution Requirements Planning run. Deviations can occur in the
production process, and can also be due to imprecise sales forecasts. Deployment
enables you to take appropriate action when situations of either requirements
shortage or requirements surplus arise by providing algorithms for "fair share"
Distribution Resource
distribution and for "push" distribution, respectively.
Planning
Network
Description of Function
Line design will be an important tool for flow and repetitive manufacturers to plan
the structure of the production line as well as the production procedure. The
following functions are planned for line design:
Mass Processing in PP work list with the functions for sorting, grouping, and filtering.
and control You can carry out various business functions on selected objects, such as scheduling,
release, and dispatching. You can carry out these functions online or in the
background, both synchronously or asynchronously. The response times for online
processing have been improved considerably as a result of parallel processing in the
background.
Tools are available for you to list and analyze any errors, warnings, and other
important information collected during processing.
You can use the planned functionality in production planning and control wherever
large quantities of data are processed, especially in order processing, capacity
New order-related planning strategies for Release 4.0 so that you do not have to Improved utilization of production
use additional external optimization tools. The handling of objects in the planning resources, more accurate and
table, such as planned orders and production orders, will be simplified. achievable production schedules, which
The following functions will be available in Release 4.0: will improve delivery performance and
Additions to planning strategies increase throughput.
Maintenance and dynamic determination of setup times and the setup time matrix
Order related planning Dispatching of operations within a defined period pattern (days, shifts)
strategies Consideration of production versions when planning alternative lines (for planned
orders)
Material availability checks for a selected planning period
Simple handling of the planning table
Selecting and moving several operations in groups
Easy analysis of planning results
Application Area
The main application area for these new functions is detailed planning.
When you create confirmations, for example, for production orders or run schedule Decrease in production reporting
headers short response times and fast processing are important. On the other hand, efforts improve data integrity and
however, further processing steps should be automatically triggered at the same production schedule status.
time as the confirmation. These steps include functions that result directly from
the confirmation of the operation, such as the determination of current costs or
backflushing, but also the confirmation of previous operations in the processing
chain.
To process these complex process chains in a manner that optimizes performance
and with short response times, you must distinguish between functions in the
confirmation process where time is a critical factor and those where it is not and
transfer processing steps to the background, to aggregate them and place them in
parallel.
Process Chain for
In Customizing you can specify which functions can be carried out on confirming an
Confirmation
operation and when. The individual confirmation functions were encapsulated and
can be run both online as a confirmation, as an asynchronous background task as well
as in periodic background jobs. This affects the following functions:
Updating actual data in the order
Capacity adjustment
Automatic goods receipt
Backflushing of material components
Determination of expected receipt surplus/deficit
Updating of HR incentive wage data
Actual cost determination
Both a temporal decoupling function and an aggregation function are available for
the confirmation. Since aggregation concerns both goods movements and production
Long-term planning provides you with tools for monitoring and planning future Improved ability to make strategic
requirements and resources. Using these tools, you can create various versions of production planning decisions makes
the demand program on a time scale of your choice, and simulate their effects in operative production plans more
MRP and capacity planning. The information from long-term planning also provides achievable and accurate, thereby
Purchasing with a preview of the order quantities required from the respective improving delivery performance and
vendors. In the simulation, you can also calculate the activity requirements for reducing inventories.
production. This information can be passed on to cost center accounting, where it
can be used for costing the product.
Long-term planning is controlled in a special planning scenario that is independent of
PP simulation operative planning. In the planning scenario, you can adjust the settings of
simulative planning to suit your particular needs.
More options for simulating planning will be provided in long-term planning in
Releases 4.0C.
The following functions will be available:
Optional consideration of sales orders in long-term planning
Changing simulative planned orders
Copying simulative production plan to operative planning
Graphic capacity planning table with change options
Integration of long-term planning with repetitive manufacturing functions
Repetitive and flow manufacturers usually control production on a period and Easier to use planning tables improve
quantity basis. In this area of industry, production is also usually characterized by the ability to make repetitive planning
simple and clear processes. Assemblies are processed in a continuous flow through decisions, enabling more timely
the production lines. response to changes in requirements,
Therefore, this branch of industry requires tools that can plan and control which results in reduced inventory and
production on a production-rate and line-oriented basis, as provided by the increased delivery reliability.
Repetitive Manufacturing component in the R/3 System. Repetitive Manufacturing in
the R/3 System effectively streamlines planning and control processes and greatly
simplifies backflushing.
Repetetive The planning table is available in Repetitive Manufacturing for planning production
Manufacturing quantities. Here, information on production quantities, the current capacity load of
the production lines, and the product availability situation can be read at a glance.
The flexible strategies for automatic dispatching facilitate the creation of a
realistic production plan. As planning is often based on shifts, the planning table in
Repetitive Manufacturing will be enhanced to include the option of shift planning.
The planning table will be enhanced to include an option for shift planning where you
will be able to create shift quantities for production. The quantities per shift will
be calculated automatically on the basis of the production dates in the planned
orders and the shift times maintained per line. Here, the production quantity of a
planned order will be distributed to the shifts in proportion to the production time.
Flow shop and variant manufacturing is characterized by a high volume of orders. To Improved production throughput,
help you plan the resulting high order quantities, you can use the sequencing reduced inventory and better schedule
functions. Here, the order sequence is determined for flow shop manufacturing. In delivery performance.
this process, the system loads the work stations of a line, taking sequencing
restrictions into account.
For customer-oriented assembly processing, for example, in the automobile and
computer industries, sequence planning is a significant part of production planning.
Sequencing The system uses the information from sequencing to calculate the exact delivery
times for staging components.
In flow shop manufacturing, sequencing determines the sequence in which orders
are to be processed on a particular production line. The exact line load is displayed
graphically per line on a time axis that is folded in such a way as to display as many
orders as possible at once. Using colors, you can determine the status of the orders
or the assembly areas where the orders are located. You can maintain sequence
plans manually. External optimization or model-mix procedures are linked via an
interface (POI).
Description of Function This development aims at completing
The key developments of Release 4.0 focus on the following three topics: the functionality of the R/3 System to
Electronic batch record comply with the legal requirements for
Electronic signature Good Manufacturing Practices (GMP)
Approval of changes set out by the Food and Drug
Electronic Batch Record Administration (FDA).
The electronic batch record is a unique and complete description of the
manufacturing process of a batch. In compliance with the FDA, planning data and
actual data of the process order enter the electronic batch record from various
origins. The actual data comprises process messages from the line operator, process
messages from the process control system and in-process controls, provided they
exist.
FDA requirements As of Release 4.0, the electronic batch record will be enhanced by inspection
results data collected in post-process controls after production.
The lists of the electronic batch record were revised and enhanced.
Process data documentation that represented the "batch record" in Release 3.0 was
order-related. In Release 4.0, the new batch record is directly related to the batch
of the material produced and the data that is allocated to it.
Electronic Signature
As of Release 4.0, it will be possible to use smartcard readers for the electronic
signature. The electronic signature serves as a forgery-proof identification of
persons carrying out one of the transactions in the R/3 System described below.
These persons identify themselves by entering their names and passwords. This
data is then compared with the data stored on the chip card.
You can activate the electronic signature for the following transactions:
This BAPI (Business Application Programming Interface) is designed to provide an Eliminate the need for maintaining
open interface for maintaining independent requirements. In this case, a writing custom interface.
BAPI is used to make changes to the independent requirements table.
BAPI for Maintaining This dispenses with the interfaces that were available up to now, and only used
Independent internally.
Requirements The BAPI enables you to maintain your own independent requirements from non-SAP
systems without needing a dialog from the side of SAP. The transfer of tables and
control indicators allows you to influence the maintenance of independent
requirements, such as splitting transferred monthly values.
As of Release 4.5, the system will include the Material Requirements Planning (MRP) Increased flexibility in performing
area, which will provide even more clarity and a more refined method of Material MRP processing, by being able to
Requirements Planning within a plant. With this method, the MRP area represents an segregate the planning of materials
organizational unit, for which you can carry out Materials Requirements Planning based on different requirements.
independently. The results of the planning run are displayed specifically for each
MRP area.
With Release 4.5, an MRP area can include one or several storage locations of a
plant or a subcontractor for the materials planning of the parts to be provided. You
4.0 to 4.5 MRP Areas
can assign a material to various MRP areas.
Every MRP area can, for example, correspond to an assembly line, a service storage
location or stock with a subcontractor. You can specifically plan independent
requirements for spare parts or other special requirements for individual MRP
areas.
Up to now, you had carried out Material Requirements Planning at plant level. The
various requirements were combined in the planning run and procurement elements
were created for these pegged requirements with unknown sources
By using the MRP area, you can also plan the provision of components for the
In the production and procurement process it is often necessary that changes to Increased control over production
master data, for example in bills of material and routings, be copied to the execution when customer
production and purchase orders. specifications change or engineering
In make-to-order production, especially in the engineering and construction field, changes take place.
customers often request changes to be made. The user should be able to implement
these changes in the production and procurement process, even when these
processes are already operative.
Changes that occur in the area of engineering/design or production for the make-to-
stock production have to be integrated into existing procurement elements.
It is therefore necessary to have a flexible medium for make-to-order and make-to-
stock production that allows:
Production Order
Change Management
An order change request is created when changes are made to a sales order or when
engineering/design or production changes are released. This request initiates the
change process and manages the change activities.
All production orders affected by the changes in an order change request are
selected. For the change management process, new order change requests are
created for all of the affected production orders.
The necessity to continuously upgrade products and to reduce costs, means that, Improved capability to control the
for example, in the mechanical and electronics industries, production lots of planning, execution and cost controlling
finished products and semi-finished parts have to be planned and produced with for specific lots of production, when
different bills of materials or routings. Production lots can vary due to, for example, continuous improvement programs are
the use of another component or another manufacturing process. In this case, a in place.
specific cost determination and evaluation for each production lot is necessary. In
particular, planned costs and actual costs, for example, incurred by a production lot
of an assembly, can be determined before receipt of the sales order.
You can achieve this by defining production lots. This process entails giving each
production lot a number, for which a specific bill of materials and if necessary a
Production Lot Planning specific routing has been created. The planning, production and costs evaluation is
(SEIBAN) carried out in relation to this number. This process enables you to evaluate the
costs of the various production lots that have already been planned (before receipt
of the sales order) and compare them to one another.
This type of planning is known as Pre-Planned SEIBAN in Japan.
Up to now, separate planning and cost evaluation has only been possible for make-to-
order and engineer-to-order productions, or in other words, after the receipt of
concrete customer requirements. For this reason, the planning of production lots is
being introduced with Release 4.5.
As of Release 4.5, the SAP-R/3 System will be extended to include the following
functions:
Order-specific repetitive manufacturing and prefabrication is often associated with Improved capability to execute
a high order volume. Large volumes of data also appear in the production of complex maintenance to large numbers of
products, for example with collective orders or complex individual orders. production orders, based on user
In such cases, to process large volumes of data it is necessary to carry out defined parameters.
individual functions during the creation or processing of a production order using
collective processing, or by running the functions in the background. Typical
examples include converting planned orders to production orders, executing
availability checks or releasing production orders.
In the case of a high order volume, the aim is, after a few online steps, to carry out
functions for large quantities of orders or to shift the processing into the
background. In the case of large production orders, long online response times
should be avoided by shifting the complex processing of individual functions into the
High Volume Order
background.
Management
High Volume Order Management provides a uniform framework for carrying out
mass production functions. The following functions are available:
components or operations)
These functions are contained in a program that offers the following advantages:
transactions. You can reduce the various selection parameters to the required size
by using variants.
In make-to-order and project-oriented production, it is important to have a report Enhanced visibility to Customer
that provides an overview of the current status of procurement and production. The Service agents on the status of Make-
new order progress report enables you to determine whether or not the delivery to-order orders throughout the supply
date will be met or delayed. It also allows you to react to delays or bottlenecks chain, reflecting true real-time
from within the report. delivery problems and availability
The order progress report shows clearly which documents, MRP elements, stocks situations.
and deliveries exist for products ordered by customers, and for their components.
You also receive information regarding the status and progress of each component.
This enables you to predict whether or not the delivery dates will be met or
delayed.
The order progress report offers selection and filter functions that allow selected
elements to be viewed, for example, all elements belonging to a particular material.
Order Progress Report You can use profiles to generate individual views of each element. This is done by
means of a hierarchical structure that can be expanded. First, all procurement
elements, stocks and deliveries relating to a product are displayed according to the
selection criteria. You can then explode the corresponding component structure for
each internal procurement element. All existing elements for each of the
components in the bill of materials will then be displayed. Elements which were
created manually and accounted to a sales order or work breakdown structure are
also displayed.
The following elements are displayed:
When it comes to manufacturing gases, granulates, and liquids in continuous Permits the vessels or containers used
production, the differences between storage and production resources are in storing materials in the
becoming even less clear than in discrete manufacturing. In the manufacturing manufacturing process to be
process, a tank can be regarded as part of the production line. A tank serves, for considered as constraints in planning
example, as a buffer between two processing units that produce or further process production, and tracking materials,
an intermediate product at different speeds. If material remains in the tank after hence ensuring realistic production
manufacturing has been completed, the tank takes over the role of a storage scheduling.
resource. The material is again available as warehouse stock.
In Release 4.5, storage or production resources are reproduced in the R/3 System
as storage resources that combine the characteristics of storage facilities and
resources. This means, for example, that available capacity can be allocated to
Storage Resources them, process orders can be dispatched for them, material stock can be allocated,
and goods movements can take place for them.
The development includes the following areas:
By maintaining and classifying storage resources, you create the prerequisites for
the selection of suitable storage resources in the master recipe and process order.
Allocating storage resources to a resource network ensures that the storage
The new grouped JIT call function allows you to create a delivery-relevant JIT call Streamlines the flow of information
from production with reference to a scheduling agreement (in addition to creating a regarding JIT requirements to
requirements forecast from the MRP run). The JIT call can be administered and vendors, and speeds up processing of
transmitted as a separate document. transactions.
Firstly, the MRP run creates schedule lines for a scheduling agreement, which are
then transmitted to the supplier as forecast or JIT delivery schedules. However, in
this procedure these forecast or JIT delivery schedules are not relevant for
delivery.
Grouped JIT Call As soon as a material is required in production, you can create a grouped JIT call by
setting a kanban to empty. This applies both to traditional and event-driven
KANBAN. The grouped JIT call, in contrast to the forecast and JIT delivery
schedules mentioned above, is relevant for delivery.
The following functions are available in Release 4.5:
separate file.
By creating characteristics combinations, you will be able to manage the large Ease of use in maintaining large
number of possible combinations of characteristics more efficiently. volumes of data.
Characteristics combinations comprise one or more mutually-dependent
characteristics that are used frequently for planning in Demand Management.
After the characteristics combinations have been determined, you can conduct
Characteristic Planning characteristics planning on the basis of these combinations. You no longer need to
with Characteristics enter the planning data of characteristics individually. Consequently, the amount of
Combinations
time and effort necessary for the management of characteristics planning will be
reduced significantly.
Characteristics combinations can be maintained manually.
Requirements can be entered for characteristics combinations.
Information structures can be updated in the Logistics Information System (LIS)
at the characteristics combination level.
As part of the initiative to increase the usability of the R/3 System, numerous large Ease of use in maintaining large
and smaller developments and changes are being carried out in production orders, in volumes of data.
the areas of confirmations and goods movement. The goal of these efforts is to
make using the system easier, more understandable and more intuitive for the end
user. Here, time ticket confirmation for the operation is given top priority, as the
most frequently used transaction in this area. Particular attention is given to the
following goals:
screens
the structure:
- From a sales order context: The relevant BOM explosion date from the sales
In the execution of a production order, it is often necessary to directly access Improved information for production
external documents. Such documents could be, for example: execution, reduces non-value-added
efforts by production personnel,
increasing efficiency and production
throughput.
To do this, a direct link is required between the production order and document info
records or the original application files, which are managed via these records. In
addition to this, external documents can be created during the production process,
which must be linked to the production order for the purposes of verification or
documentation.
In previous releases you could include documents in a production order by assigning
Document Integration
documents to a routing as a production resource/tool. This document is then
for Production Orders
transferred to the production order. Since this method is not always sufficient,
other object relationships need taking into account. The two central linking
mechanisms are the linking of documents to the material master of the BOM header
material on the one hand and document items in the material BOM of the BOM
header material on the other.
So that you do not have to manually re-enter relationships that already exist, it
must be possible to evaluate and automatically transfer such relationships when
required.
In order to be able to comprehensively fulfil the existing, sometimes varying
requirements, integration must be very flexible:
In a production process all the materials in a production order usually progress Improved control over production
together from one operation to the next. Sometimes there is a logistical need to schedules. Improved customer
divide the materials into two groups, which are then processed separately. Such delivery, reduced inventory, and
logistical needs occur in the following situations: improved production throughput.
required quantity. The materials to be produced can be separated into two groups,
so that material components are available for processing at least one of these
groups.
different requirement dates. By separating the materials, they can be put into
groups with different requirement dates.
Production Order
should be processed at first.
Splitting
differently than those passing the quality inspection and therefore need different
or additional operations.
result in a smaller quantity per group, which can be processed faster than the
complete order quantity.
The separate processing of materials can be achieved by creating a second
production order. The new function „order split‟ offers the possibility of
automatically creating the second production order. It divides an existing and
partially completed discrete production order into a parent and child order. The
order split also adjusts the quantities and dates and handles the costs of the two
orders.
As part of the initiative to increase the usability of the R/3 System, numerous large Ease of use in maintaining complex
and smaller developments and changes are being carried out in the area of shop production order transactions,
floor control. The goal of these efforts is to make using the system easier, more improving planning, scheduling
understandable and more intuitive for the end user. Here the maintenance productivity
transactions for a production order take center stage, as the most frequently used
transactions in this area. Particular attention is given to the following goals:
screens
menus for the search, sort and filter functions on overview screens.
the most frequently used functions and showing the user status alongside the
system status
short texts
input help
Description of Usability Enhancement
Examples of the most important innovations are as follows:
The kanban board has been converted into a graphical user interface and thus Ease of use in planning and scheduling.
permits user-specific settings. This facilitates use of the planning board and allows
faster access to relevant information, accelerating the planning process.
Materials for which KANBAN controlled run schedule quantities or production
orders are created, can be planned in the MRP run and exploded in the BOM.
Description of Usability Enhancement
The new graphical user interface enables the user to select the information
displayed in the kanban board and to configure the display to his/her requirements.
Graphical Kanban Board
In particular, the following can be set:
and Integration of In-
house Kanban and MRP
Quick info and sorting for the kanbans can be defined in the control cycle.
It is now also possible to use MRP for materials, for which the KANBAN module
generates run schedule quantities or production orders. Integration of the
KANBAN module and MRP is thus complete.
Previously, materials for which production was triggered via KANBAN, had to be
excluded from MRP if the KANBAN module generated run schedule quantities or
production
A orders. In
more transparent this screen,
initial case only manual information
additional could be
links to bordering created from
applications and the Ease of use in pulling material
improved usability provide you with more support when working with the pull list. transactions, improving data integrity
You can carry out the individual steps for replenishing material either online or and reducing non-value-added efforts
automatically in the background. This simplifies the complete procedure in the pull in material handling.
list.
Description of Usability Enhancement
You can tailor the procedure in the pull list to suit your own requirements. In user-
specific selection variants, you define which steps are to be carried out online and
Dialog Control in the Pull which are to be carried out in the background. This means you can automate the
List, Specific User steps which remain constant. A new procedure supports error processing.
Guidance/Information All selection parameters are recorded in groups in one screen providing clarity and
ensuring that the pull list is easy to access.
New links to bordering applications are available from the pull list. For example, you
can branch to:
Ease of use in planning and scheduling.
in the planning table will be more effective and transparent.
easier to use. Backflushing is now carried out from one central screen for various
scenarios (for example, make-to-stock production, make-to-order production or
production by lots).
The entry can be adjusted per user to suit the individual requirements.
of examination. For example, you can display the first couple of days in shifts, the
next weeks in days and the rest of the period in weeks and months as required.
table
directly).
The different types of backflush are grouped together into one central
The MRP work environment can be adjusted to suit the requirements of the MRP Ease of use and ready availability of
controller. Enhanced integration in the logistics chain allows quicker access to information improves decision support,
important information that is relevant for planning. The MRP functions have been thereby making the planning activities
optimized to simplify their execution and increase user-friendliness. more responsive to situation changes.
The main optimizations include: Increased customer service, reduction
in inventories, improved throughput
areas
various ways.
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No specific CAD user required in dialog modem, in RFC mode will Elimination if duplicate data entry,
CAD Interface
return object by matchcode for materials, equipment and functional reduction of errors, reduced product
improvements
location design cycle time
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Variant Configurator
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The Engineering Workbench browser simplifies both navigation in
the Workbench and object processing. You can find required
information quicker, which reduces processing time. The graphical
display illustrates the structures and their processing contexts.
The browser optimizes both navigation itself, and also the
processing of the objects displayed. It displays all object types
that are processed in the Engineering Workbench, and all the
relationships between these object types, in a simple,
understandable way. You can navigate by expanding hidden objects
in the structure and also by using where-used lists. You can limit
which objects are displayed by using selection parameters and
Graphical User Interface filters. During object processing, you can directly call up all
4.5 to 4.6 for the Engineering general and object-specific functions. Direct processing in the Reduced product design cycle time
Workbench graphical interface, for example using Drag&Drop, is also possible.
In addition to this, you can jump from the generic product
structure browser into the Engineering Workbench. Further
details of this will be given in the text below.
The browser‟s most important characteristics are:
You choose the signature network for the approval process when
you define
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Online configuration with availability check and pricing
Integrated Sales Order
3.0 to 3.1 during order entry. Description of all allowed / possible
Configuration -ATO
product configurations in a maximal BOM.
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Use of transparent tables with better run-time-objects.
Enhanced Performance for New fast BOM explosion in down stream configuration:
Variant Tables MRP, assembly order process. New link from a variant
table to a database table to enhance performance.
While using pricing on request: all procedures allocated to
Pricing as an event for the
the dependency group SAP_PRICNG will only be
configuration process
executed when activating the pricing button.
40 External APIs. API Usage support tool. API based
Openness
solution CADagent
There are new authorization objects for controlling
Authorizations maintenance of table structures, table entries and
variant functions.
New storage of variant configuration with a view of the
“as_sold” product structure in the new IBase (installed
New Functionality - IBase base). Integration of new effectivity (not date only),
affects master data maintenance and operative
processes. Integrated archive functionality in 4.5B
New structure with SD fields that may be changed using
reference characteristics (vcsd_update). SD reads
Enhanced Functionality - SD
material variant configuration for pricing purposes -
Integration
without executing configuration task. Configuration
versions for order change management (OCM)
You may 'lock' a configuration to prevent the
Enhanced Functionality - MRP requirements from passing to MRP. This is helpful when
Integration the customer has not completely made their configuration
decisions.
Configuration settings - new in profile configuration.
Settings may be defined in the configuration profile and
Enhanced Functionality - saved : including configuration language, alternative
Configuration Profile language, configuration scope, pricing, variant matching.
If multiple profiles exist, you may give them a priority
for use with background or IDOC processing.
New objects: Model Service Specification-1 for services
frequently purchased. Configuration is used for service
selection for one purchase order line item entry of
services rendered. New objects: Model Service
Specification-2 Example: contractor buys installation of
TV cable links dig a trench (costs depend on: length,
depth and also on ground_quality) lay a cable (costs
New Functionality - Variant depend on cable length;10% longer than length) provide n
Configuration in the Logistics connection points connect to cable network fill in trench
Process Chain (length and depth as above) => characteristics: length,
depth, ground_quality, etc. New objects: Task
Maintenance List. Task list for a service (to be sold)
related to an equipment. Master data: maintenance task
list. Configuration process: create customer order for a
service product, select equipment (this configuration will
be copied to the service configuration and locked until
the service is finished), simple configuration, selection of
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Runs detached from R/3. Empowers salesperson at Point
of Sale. Increases order accuracy. Re-uses SAP R/3
Master Data - One Model - eliminates cost of dual
maintenance and synchronization. Uses R/3 PDM
functionality. Simple one-button download from R/3 to
SCE. Offers flexibility in choice of user interfaces: Call
Sales Configuration Engine from existing environment or customize your own, API-
driven engine enables use of any custom user interface,
and Plug-in for other desktop applications (I.e. SFA). The
Sales Configuration Engine is a building block of Sales
Force Automation. SCE uses advanced technology: written
in Java and provides platform independence, is object
oriented and entirely API driven, with seamless
interfacing to R/3 via SAP BAPIs.
Most functions from the value assignment screen are now
4.5 to 4.6 Improved User Interface
accessed via pushbuttons below the screen area.
New syntax for object It is now possible to concatenate, change to lower case,
dependencies change to upper case with new syntax.
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