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Longyang Xiang, Shuguang Zuo, Xudong Wu, Jun Zhang and Jingfang Liu
Abstract
A two-dimensional analytical approach is developed to study the acoustic behaviour of a multi-chamber reactive muffler.
The value of the transmission loss is obtained by matching the acoustic pressure and the particle velocity across the
interfaces between different domains in the muffler. The analytical approach is validated by experimental results. Unlike
the transfer matrix method, with this approach the acoustic behaviours can be studied above the first cut-off frequency
of the muffler. Next, the effects of several structural parameters on the transmission loss value are invetigated, including
the radii of the baffle holes, the inlet and the outlet, as well as the lengths and the radii of the expansion chambers. The
variations in these parameters lead to quite large changes in the value of the transmission loss of the multi-chamber
reactive muffler. Then, these parameters are chosen as the variables for the optimal design of the muffler, where the
objective is the average transmission loss value between 1000 Hz and 3000 Hz. The results show that the objective value
increases from 23.3 dB to 54.9 dB during optimization. The analytical approach in this paper can be used for analysis and
optimization of the multi-chamber reactive muffler to reduce the noise effectively and efficiently in various applications.
Keywords
Multi-chamber reactive muffler, transmission loss, acoustic analysis, optimal design, exhaust, silencer
where k0 = 2pf/c0 is the wave number in air, f is the fre- 3. All transmitted waves in the outlet pipe are non-
quency and c0 is the speed of sound. propagating modes except for the planar wave with
For a rigid wall duct, the boundary condition is G+
0 .
1. The incoming waves are planar with A+ 0 = 1 and Figure 2. Measurement of the TL values of the muffler,
A+n = 0. showing (a) the test scheme and (b) the test set-up:
2. An anechoic termination is imposed at the exit by 1, impedance tube; 2, muffler; 3, microphone; 4, sound source; 5, data
setting Gn = 0. acquisition system; 6, computer; 5, power amplifier.
radii of the baffle holes, the inlet and the outlet, as well
as the lengths and the radii of the expansion chambers.
The instruments for thess experiments include a
sample muffler, an impedance tube, a sound source, a
power amplifier, a data acquisition system, a computer
Effects of the radii of the baffle holes
and four microphones, as shown in Figure 2(b). The This paper calculates the TL values of multi-chamber
impedance tube with the end cover and the impedance reactive mufflers with different radii of the baffle holes.
tube without the end cover represents two different The parameters are the same as for the test muffler
loads respectively. The sound signals in the tube are except for the radii of the baffle holes. The radii of the
measured by four microphones at two different loads baffle holes in the multi-chamber reactive mufflers are
in order to obtain the TL values of the muffler. respectively as follows: r3 = 20 mm and r4 = 30 mm;
The parameters of the tested multi-chamber muffler r3 = 30 mm and r4 = 30 mm; r3 = 40 mm and r4 =
are given as r1 = 30 mm, r2 = 75 mm, r3 = r4 =30 30 mm; r3 = 40 mm and r4 = 40 mm ; r3 = 50 mm
mm, lb = ld = lf = 80 mm and lc = le = 2 mm. To and r4 = 50 mm. The TL values are shown in Figure 4.
check the accuracy of the analytical approach for the It can be seen from Figure 4 that the radii of the baf-
multi-chamber reactive muffler, the TL values calcu- fle holes have obvious effects on the TL values of the
lated by the analytical approach and from experiments multi-chamber reactive mufflers. As the radii of the baf-
are compared in Figure 3. It can be seen that the analy- fle holes increase, the TL value decreases, especially in
tical result agrees well with the experimental result the middle-frequency range.
below 3200 Hz, which validates the analytical
approach. Effect of the lengths of the expansion chambers
For this muffler, the transfer matrix method is accu- The TL values of multi-chamber reactive mufflers with
rate only under the first cut-off frequency different lengths of the expansion chambers are also
c0 calculated. The parameters are the same as for the test
fc = 1:84 muffler except for the lengths of the expansion cham-
pd0 ð20Þ
= 1299 Hz bers. The lengths of the three chambers in the multi-
chamber reactive mufflers are respectively as follows: lb
where d0 is the diameter of the expansion chamber.2 = 40 mm, ld = 80 mm and lf = 120 mm; lb = 60 mm,
Figure 3 shows that a wider frequency band can be ld = 80 mm and lf = 100 mm; lb = 60 mm and ld = lf
studied by the above analytical method than by the = 90 mm; lb = ld = lf = 80 mm. The TL values are
transfer matrix method. This means that the above shown in Figure 5.
analytical method can used for the further analysis and It can be seen from Figure 5 that the lengths of the
optimization of the multi-chamber reactive muffler. expansion chambers have obvious effects on the TL
values of the multi-chamber reactive mufflers. A multi-
chamber reactive muffler with different lengths of the
Analysis of the effects of the parameters chambers performs better than a multi-chamber reac-
on the TL value tive muffler with the same lengths of the chambers.
Based on the analytical approach that is proposed and
validated in the last section, the effects of several main Effect of the radii of the inlet and the outlet
parameters on the TL value of the multi-chamber reac- In this paper the TL behaviours of multi-chamber reac-
tive mufflers are studied. The parameters include the tive mufflers with different radii of the inlet and the
r1 20 30
r2 30 75
r3 20 75
r4 20 75
lb 20 200
ld 20 200
lf 20 200
lb + ld + lf 4240
r3 r2 40 ð22Þ Table 2. Variables before and after optimization.
r4 r2 40 Variable Original value (mm) Optimized value (mm)
r1 30 25.4
r2 75 67.3
Optimization procedure and control parameters r3 30 20.2
The optimization procedure is shown in Figure 8. r4 30 28.7
lb 80 136.5
During optimization, the population size is 60, the ld 80 47.2
maximum number of generations is 100, the cross-over lf 80 56.2
ratio is 0.8, the mutation ratio is 0.01 and the tolerance
is 1026. This means that optimization ends when the
change in the best fitness value between two adjacent section. The lengths of the three expansion chambers
generations is less than 1026 or when the iterated num- are no longer the same, which also validates the conclu-
ber of generations reaches 100. sions in the last section.
Optimization results The TL values of the original muffler and the opti-
The best fitness value of each generation during opti- mal muffler are shown in Figure 10. The comparison
mization is shown in Figure 9. It can be seen that opti- shows that the optimized muffler performs much better
mization ends at the 61st generation because the change than the original muffler does in the objective frequency
in the fitness value is less than the tolerance. The opti- range. The smaller expansion chamber radius leads to a
mal values and the original values of the variables after better performance in the relatively high-frequency
optimization are listed in Table 2. range. The average TL value between 1000 Hz and
It can be seen from Table 2 that the outer dimensions 3000 Hz increased from 23.3 dB to 54.9 dB, i.e. an
of the multi-chamber reactive muffler do not increase increase of 136%. Optimization proves to be effective
after optimization. The total length of the expansion and efficient.
chamber remains unchanged, while the radius of the In contrast, the average TL value between 1000 Hz
expansion becomes less. Therefore, the volume of the and 3000 Hz of the muffler in the study by Zuo et al.13
optimal muffler is smaller than that of the original muf- is less than 30 dB, which is smaller than that obtained
fler. The optimal radii of the inlet, the outlet and the in this paper. In addition, the structure of the optimal
baffle holes become close to the lower limit as shown in muffler in this paper is simpler and easier to manufac-
Table 1, which also validates the conclusions in the last ture than that in the study by Zuo et al.
Funding
The author(s) disclosed receipt of the following finan-
cial support for the research, authorship, and/or publi-
cation of this article: This work was supported by the
Key Scientific Instrument Developing Project of China
(grant number 2012YQ150256).
rp3,
ðm
14. Guo R and Zhu WW. Acoustic attenuation performance X
N
jkx, B, n lb
of a perforated resonator with a multi-chamber and its B+
n e + B
n e jkx, B, n lb
fnB (r)r dr
optimal design. Proc IMechE Part D: J Automobile Engi- n=0
0
neering 2014; 228(9): 1051–1060. rp3,
ð25Þ
X
N ðm
15. Lee JW and Jang GW. Topology design of reactive muf-
flers for enhancing their acoustic attenuation perfor- = C+
n + Cn fnC (r)r dr
mance and flow characteristics simultaneously. Int J n=0
0
Numer Methods Engng 2012; 91: 552–570.
ru,
ðm
16. Selamet A, Xu MB and Lee IJ. Analytical approach for X
N
jkx, B, n lb
sound attenuation in perforated dissipative silencers. J kx, B, n B+
n e B
n e
jkx, B, n lb
fnB (r)r dr
n=0
Acoust Soc Am 2004; 115(5): 2091–2099. 0
8 N
17. Kirby R. Analytic mode matching for a circular dissipa- > P rÐu, m n
>
> kx, C, n C+
n Cn fC (r)r dr, for 04ru, m 4r3
tive silencer containing mean flow and a perforated pipe. <
n=0 0
J Acoust Soc Am 2007; 122(6): 3471–3482. =
>
> P
N Ðr3
18. Kirby R. Simplified techniques for predicting the trans- > kx, C, n C+
fnC (r)r dr,
: n Cn for r3 4ru, m 4r2
mission loss of a circular dissipative silencer. J Sound Vibr n=0 0
ru,
ðm
X
N with
kx, F, n F+
n Fn fnF (r)r dr
n=0
0 m
8 N rp1, m = r1 , m = 1, . . . , N + 1 ð35Þ
> P rÐu, m n N+1
>
> kx, E, n E+
n En fE (r)r dr, for 04ru, m 4r4
<
n=0 0 m
= rp3, m = r3 , m = 1, . . . , N + 1 ð36Þ
>
> P
N Ðr3 n N+1
> kx, E, n E+
: n En fE (r)r dr, for r4 4ru, m 4r2
n=0 0 m
ð32Þ rp4, m = r4 , m = 1, . . . , N + 1 ð37Þ
N+1
rp1,
ðm
X
N m
F+ e jkx, F, n lf
+ F e jkx, F, n lf
fnF (r)r dr ru, m = r2 , m = 1, . . . , N + 1 ð38Þ
n n N+1
n=0
0
rp1,
ð33Þ By solving the above equations, the unknown coeffi-
X
N ðm
cients of the acoustic pressure amplitudes are obtained,
= G+
n + Gn fnG (r)r dr
n=0
which are used to calculate the TL values of the multi-
0 chamber reactive mufflers.
ru,
ðm
X
N
jkx, F, n lf
kx, F, n F+
n e F
n e jkx, F, n lf
fnF (r)r dr
n=0
0
8 N
> P + rÐu, m n
>
> k G G
fE (r)r dr, for 04ru, m 4r1
< x, G, n n n
n=0 0
=
>
> P
N Ðr1
> kx, G, n G+
fnG (r)r dr,
: n Gn for r1 4ru, m 4r2
n=0 0
ð34Þ