Professional Documents
Culture Documents
SECTION
BRAKE CONTROL SYSTEM
BRC B
E
CONTENTS
ABS C1109 POWER AND GROUND SYSTEM ........ 26 BRC
Description ...............................................................26
BASIC INSPECTION .................................... 6 DTC Logic ................................................................26
Diagnosis Procedure ...............................................26 G
DIAGNOSIS AND REPAIR WORKFLOW .......... 6
Work Flow ................................................................. 6 C1110 ABS ACTUATOR AND ELECTRIC
Diagnostic Work Sheet .............................................. 8 UNIT (CONTROL UNIT) .................................... 28
H
Description ...............................................................28
FUNCTION DIAGNOSIS ............................... 9 DTC Logic ................................................................28
ABS ..................................................................... 9 Diagnosis Procedure ...............................................28
I
System Diagram ........................................................ 9 C1111 ABS MOTOR, MOTOR RELAY SYS-
System Description ................................................... 9 TEM ................................................................... 29
Component Parts Location ...................................... 10
Description ...............................................................29 J
Component Description ........................................... 11
DTC Logic ................................................................29
EBD ....................................................................13 Diagnosis Procedure ...............................................29
System Diagram ...................................................... 13 Component Inspection .............................................30
K
System Description ................................................. 13 C1113 G SENSOR ............................................ 31
Component Parts Location ...................................... 14 Description ...............................................................31
Component Description ........................................... 15 DTC Logic ................................................................31 L
DIAGNOSIS SYSTEM [ABS ACTUATOR Diagnosis Procedure ...............................................31
AND ELECTRIC UNIT (CONTROL UNIT)] ........17 Component Inspection .............................................32
CONSULT-III Function (ABS) ................................. 17 C1115 WHEEL SENSOR .................................. 34 M
Description ...............................................................34
COMPONENT DIAGNOSIS ......................... 20
DTC Logic ................................................................34
C1101, C1102, C1103, C1104 WHEEL SEN- Diagnosis Procedure ...............................................34 N
SOR-1 .................................................................20 Component Inspection .............................................35
Description .............................................................. 20 C1120, C1122, C1124, C1126 IN ABS SOL ..... 37
DTC Logic ............................................................... 20 O
Description ...............................................................37
Diagnosis Procedure ............................................... 20
DTC Logic ................................................................37
Component Inspection ............................................ 22 Diagnosis Procedure ...............................................37
C1105, C1106, C1107, C1108 WHEEL SEN- Component Inspection .............................................38 P
SOR-2 .................................................................23 C1121, C1123, C1125, C1127 OUT ABS SOL... 39
Description .............................................................. 23 Description ...............................................................39
DTC Logic ............................................................... 23 DTC Logic ................................................................39
Diagnosis Procedure ............................................... 23 Diagnosis Procedure ...............................................39
Component Inspection ............................................ 25 Component Inspection .............................................40
BRC-1
C1140 ACTUATOR RELAY SYSTEM ............... 41 PEDAL VIBRATION OR ABS OPERATION
Description .............................................................. 41 SOUND OCCURS .............................................. 63
DTC Logic ............................................................... 41 Diagnosis Procedure ............................................... 63
Diagnosis Procedure .............................................. 41
Component Inspection ............................................ 42 NORMAL OPERATING CONDITION ................ 64
Description .............................................................. 64
U1000 CAN COMM CIRCUIT ............................ 43
Description .............................................................. 43 PRECAUTION ............................................ 65
DTC Logic ............................................................... 43
Diagnosis Procedure .............................................. 43 PRECAUTIONS ................................................. 65
Precaution for Supplemental Restraint System
U1010 CONTROL UNIT (CAN) ......................... 44 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Description .............................................................. 44 SIONER" ................................................................. 65
DTC Logic ............................................................... 44 Precaution for Brake System .................................. 65
Diagnosis Procedure .............................................. 44 Precaution for Brake Control ................................... 65
BRC-2
INSPECTION AND ADJUSTMENT ....................78 C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 .............................................................. 112 A
ADJUSTMENT OF STEERING ANGLE SENSOR
Description ............................................................. 112
NEUTRAL POSITION ................................................ 78
DTC Logic .............................................................. 112
ADJUSTMENT OF STEERING ANGLE SENSOR
Diagnosis Procedure ............................................. 112 B
NEUTRAL POSITION : Description ........................ 78
Component Inspection ........................................... 114
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require- C1109 POWER AND GROUND SYSTEM ...... 115
ment ........................................................................ 78 Description ............................................................. 115 C
DTC Logic .............................................................. 115
FUNCTION DIAGNOSIS .............................. 80 Diagnosis Procedure ............................................. 115
ESP .....................................................................80 D
C1110 ABS ACTUATOR AND ELECTRIC
System Diagram ...................................................... 80 UNIT (CONTROL UNIT) .................................. 117
System Description ................................................. 80
Description ............................................................. 117
Component Parts Location ...................................... 81 E
DTC Logic .............................................................. 117
Component Description ........................................... 83
Diagnosis Procedure ............................................. 117
TCS .....................................................................84 C1111 ABS MOTOR, MOTOR RELAY SYS- BRC
System Diagram ...................................................... 84
TEM ................................................................. 118
System Description ................................................. 84
Description ............................................................. 118
Component Parts Location ...................................... 85
DTC Logic .............................................................. 118 G
Component Description ........................................... 87
Diagnosis Procedure ............................................. 118
ABS ....................................................................88 Component Inspection ........................................... 119
System Diagram ...................................................... 88 H
C1113 G SENSOR .......................................... 120
System Description ................................................. 88
Description ............................................................. 120
Component Parts Location ...................................... 89
DTC Logic .............................................................. 120
Component Description ........................................... 91
Diagnosis Procedure ............................................. 120 I
EBD ....................................................................92 Component Inspection ........................................... 122
System Diagram ...................................................... 92
C1115 WHEEL SENSOR ................................ 123
System Description ................................................. 92 J
Description ............................................................. 123
Component Parts Location ...................................... 93
DTC Logic .............................................................. 123
Component Description ........................................... 95
Diagnosis Procedure ............................................. 123
HDC ....................................................................96 Component Inspection ........................................... 124 K
System Diagram ...................................................... 96
C1116 STOP LAMP SWITCH ......................... 126
System Description ................................................. 96
Description ............................................................. 126
Component Parts Location ...................................... 97 L
DTC Logic .............................................................. 126
Component Description ........................................... 99
Diagnosis Procedure ............................................. 126
HSA .................................................................. 100 Component Inspection ........................................... 127
System Diagram .................................................... 100 M
C1118 4WD SYSTEM ..................................... 128
System Description ............................................... 100
Description ............................................................. 128
Component Parts Location .................................... 101
DTC Logic .............................................................. 128
Component Description ......................................... 103 N
Diagnosis Procedure ............................................. 128
DIAGNOSIS SYSTEM [ABS ACTUATOR
C1120, C1122, C1124, C1126 IN ABS SOL ... 129
AND ELECTRIC UNIT (CONTROL UNIT)] ...... 104 Description ............................................................. 129 O
CONSULT-III Function (ABS) ............................... 104
DTC Logic .............................................................. 129
COMPONENT DIAGNOSIS ....................... 109 Diagnosis Procedure ............................................. 129
Component Inspection ........................................... 130 P
C1101, C1102, C1103, C1104 WHEEL SEN-
C1121, C1123, C1125, C1127 OUT ABS SOL. 132
SOR-1 ............................................................... 109
Description ............................................................. 132
Description ............................................................ 109
DTC Logic .............................................................. 132
DTC Logic ............................................................. 109
Diagnosis Procedure ............................................. 132
Diagnosis Procedure ............................................. 109
Component Inspection ........................................... 133
Component Inspection .......................................... 111
C1130 ENGINE SIGNAL ................................. 135
BRC-3
Description .............................................................135 DTC Logic ............................................................. 159
DTC Logic ..............................................................135 Diagnosis Procedure ............................................. 159
Diagnosis Procedure .............................................135 Component Inspection .......................................... 160
C1140 ACTUATOR RELAY SYSTEM ............. 136 U1000 CAN COMM CIRCUIT ........................... 161
Description .............................................................136 Description ............................................................ 161
DTC Logic ..............................................................136 DTC Logic ............................................................. 161
Diagnosis Procedure .............................................136 Diagnosis Procedure ............................................. 161
Component Inspection ...........................................137
U1010 CONTROL UNIT (CAN) ........................ 162
C1142 PRESS SENSOR ................................. 138 Description ............................................................ 162
Description .............................................................138 DTC Logic ............................................................. 162
DTC Logic ..............................................................138 Diagnosis Procedure ............................................. 162
Diagnosis Procedure .............................................138
Component Inspection ...........................................140 PARKING BRAKE SWITCH ............................. 163
Description ............................................................ 163
C1143, C1144 STEERING ANGLE SENSOR . 141 Component Function Check ................................. 163
Description .............................................................141 Diagnosis Procedure ............................................. 163
DTC Logic ..............................................................141 Component Inspection .......................................... 163
Diagnosis Procedure .............................................141
Component Inspection ...........................................142 ESP OFF SWITCH ............................................ 165
Special Repair Requirement ..................................142 Description ............................................................ 165
Component Function Check ................................. 165
C1145 YAW RATE SENSOR .......................... 143 Diagnosis Procedure ............................................. 165
Description .............................................................143 Component Inspection .......................................... 166
DTC Logic ..............................................................143
Diagnosis Procedure .............................................143 HDC SWITCH ................................................... 167
Component Inspection ...........................................145 Description ............................................................ 167
Component Function Check ................................. 167
C1146 SIDE G SENSOR ................................. 146 Diagnosis Procedure ............................................. 167
Description .............................................................146 Component Inspection .......................................... 168
DTC Logic ..............................................................146
Diagnosis Procedure .............................................146 ABS WARNING LAMP ..................................... 169
Component Inspection ...........................................148 Description ............................................................ 169
Component Function Check ................................. 169
C1154 PNP SWITCH ....................................... 149 Diagnosis Procedure ............................................. 169
Description .............................................................149
DTC Logic ..............................................................149 BRAKE WARNING LAMP ................................ 170
Diagnosis Procedure .............................................149 Description ............................................................ 170
Component Inspection ...........................................151 Component Function Check ................................. 170
Diagnosis Procedure ............................................. 170
C1155 BRAKE FLUID LEVEL SWITCH .......... 152
Description .............................................................152 ESP OFF INDICATOR LAMP ........................... 171
DTC Logic ..............................................................152 Description ............................................................ 171
Diagnosis Procedure .............................................152 Component Function Check ................................. 171
Component Inspection ...........................................153 Diagnosis Procedure ............................................. 171
C1164, C1165 CV SYSTEM ............................ 155 SLIP INDICATOR LAMP .................................. 172
Description .............................................................155 Description ............................................................ 172
DTC Logic ..............................................................155 Component Function Check ................................. 172
Diagnosis Procedure .............................................155 Diagnosis Procedure ............................................. 172
Component Inspection ...........................................156
HDC INDICATOR LAMP .................................. 173
C1166, C1167 SV SYSTEM ............................. 157 Description ............................................................ 173
Description .............................................................157 Component Function Check ................................. 173
DTC Logic ..............................................................157 Diagnosis Procedure ............................................. 173
Diagnosis Procedure .............................................157
Component Inspection ...........................................158
ECU DIAGNOSIS ...................................... 174
C1176 STOP LAMP SW2 ................................ 159 ABS ACTUATOR AND ELECTRIC UNIT
Description .............................................................159 (CONTROL UNIT) ............................................. 174
Reference Value ................................................... 174
BRC-4
Wiring Diagram -BRAKE CONTROL SYSTEM- .. 179 PREPARATION ............................................... 197
Fail-Safe ................................................................ 185 Special Service Tool .............................................. 197 A
DTC No. Index ...................................................... 186
ON-VEHICLE REPAIR ............................... 198
SYMPTOM DIAGNOSIS ............................ 188
WHEEL SENSOR ............................................ 198 B
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ................................................... 188 FRONT WHEEL SENSOR ....................................... 198
Diagnosis Procedure ............................................. 188 FRONT WHEEL SENSOR : Exploded View ......... 198 C
FRONT WHEEL SENSOR : Removal and Instal-
UNEXPECTED PEDAL REACTION ................ 189 lation ...................................................................... 198
Diagnosis Procedure ............................................. 189
REAR WHEEL SENSOR ......................................... 198 D
THE BRAKING DISTANCE IS LONG .............. 190 REAR WHEEL SENSOR : Exploded View ............ 199
Diagnosis Procedure ............................................. 190 REAR WHEEL SENSOR : Removal and Installa-
tion ......................................................................... 199 E
ABS FUNCTION DOES NOT OPERATE ......... 191
Diagnosis Procedure ............................................. 191 SENSOR ROTOR ............................................ 200
PEDAL VIBRATION OR ABS OPERATION FRONT SENSOR ROTOR ....................................... 200 BRC
SOUND OCCURS ............................................ 192 FRONT SENSOR ROTOR : Exploded View ......... 200
Diagnosis Procedure ............................................. 192 FRONT SENSOR ROTOR : Removal and Instal-
lation ...................................................................... 200
G
VEHICLE JERKS DURING ESP/TCS/ABS
REAR SENSOR ROTOR ......................................... 200
CONTROL ........................................................ 193
REAR SENSOR ROTOR : Exploded View ............ 200
Diagnosis Procedure ............................................. 193
REAR SENSOR ROTOR : Removal and Installa- H
NORMAL OPERATING CONDITION ............... 194 tion ......................................................................... 200
Description ............................................................ 194
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ........................................... 201 I
PRECAUTION ............................................ 195
Exploded View ....................................................... 201
PRECAUTIONS ................................................ 195 Removal and Installation ....................................... 202
Precaution for Supplemental Restraint System J
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- G SENSOR ...................................................... 204
SIONER" ............................................................... 195 Exploded View ....................................................... 204
Precaution for Brake System ................................ 195 Removal and Installation ....................................... 204
K
Precaution for Brake Control ................................. 195
STEERING ANGLE SENSOR ......................... 205
PREPARATION ......................................... 197 Exploded View ....................................................... 205
Removal and Installation ....................................... 205 L
BRC-5
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [ABS]
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000001115421
OVERALL SEQUENCE
JSFIA0010GB
DETAIED FLOW
BRC-6
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [ABS]
>> GO TO 7.
BRC
4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION
Check that the symptom is a normal operation that is not considered a system malfunction. Refer to BRC-64,
"Description". G
Is the symptom is a normal operation?
YES >> INSPECTION END
NO >> GO TO 5. H
5.CHECK THE WARNING LAMP FOR ILLUMINATION
Check that the warning lamp illuminate.
• ABS warning lamp: Refer to BRC-49, "Description". I
• Brake warning lamp: Refer to BRC-50, "Description".
Is ON/OFF timing normal?
YES >> GO TO 6. J
NO >> GO TO 2.
6.PERFORM THE DIAGNOSIS BY SYMPTOM K
Perform the diagnosis applicable to the symptom.
>> GO TO 7. L
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
M
>> GO TO 8.
8.FINAL CHECK N
Perform the self-diagnosis again, and check that the malfunction is repaired completely. After checking, erase
the self-diagnosis memory. Refer to BRC-17, "CONSULT-III Function (ABS)".
Is no other DTC present and the repair completed? O
YES >> INSPACTION END
NO >> GO TO 3.
P
BRC-7
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [ABS]
Diagnostic Work Sheet INFOID:0000000001115422
SFIA3264E
BRC-8
ABS
< FUNCTION DIAGNOSIS > [ABS]
FUNCTION DIAGNOSIS A
ABS
System Diagram INFOID:0000000001115423
B
BRC
JSFIA0097GB J
System Description INFOID:0000000001115424
• Anti-Lock Braking System is a function that detects wheel revolution while braking, electronically controls K
braking force, and prevents wheel locking during sudden braking. It improves handling stability and maneu-
verability for avoiding obstacles.
• Electrical system diagnosis by CONSULT-III is available. L
BRC-9
ABS
< FUNCTION DIAGNOSIS > [ABS]
Component Parts Location INFOID:0000000001115425
LHD models
JSFIA0081ZZ
1. ABS warning lamp 2. Brake warning lamp 3. ABS actuator and electric unit (con-
trol unit)
4. Front wheel sensor 5. G sensor 6. Rear wheel sensor (2WD models)
7. Rear wheel sensor (4WD models)
BRC-10
ABS
< FUNCTION DIAGNOSIS > [ABS]
RHD models
A
BRC
L
JSFIA0082ZZ
1. ABS warning lamp 2. Brake warning lamp 3. ABS actuator and electric unit (con- M
trol unit)
4. Front wheel sensor 5. G sensor 6. Rear wheel sensor (2WD models)
7. Rear wheel sensor (4WD models) N
A. Combination meter B. Engine room (left side) C. Steering knuckle
D. Center console E. Rear axle
O
Component Description INFOID:0000000001115426
P
Component parts Reference
Pump
BRC-29, "Description"
Motor
ABS actuator and electric unit (control unit)
Actuator relay (Main relay) BRC-41, "Description"
Solenoid valve BRC-37, "Description"
Wheel sensor BRC-20, "Description"
BRC-11
ABS
< FUNCTION DIAGNOSIS > [ABS]
Component parts Reference
ABS warning lamp BRC-49, "Description"
Brake warning lamp BRC-50, "Description"
BRC-12
EBD
< FUNCTION DIAGNOSIS > [ABS]
EBD
A
System Diagram INFOID:0000000001117059
BRC
I
JSFIA0097GB
BRC-13
EBD
< FUNCTION DIAGNOSIS > [ABS]
Component Parts Location INFOID:0000000001117060
LHD models
JSFIA0081ZZ
1. ABS warning lamp 2. Brake warning lamp 3. ABS actuator and electric unit (con-
trol unit)
4. Front wheel sensor 5. G sensor 6. Rear wheel sensor (2WD models)
7. Rear wheel sensor (4WD models)
BRC-14
EBD
< FUNCTION DIAGNOSIS > [ABS]
RHD models
A
BRC
L
JSFIA0082ZZ
1. ABS warning lamp 2. Brake warning lamp 3. ABS actuator and electric unit (con- M
trol unit)
4. Front wheel sensor 5. G sensor 6. Rear wheel sensor (2WD models)
7. Rear wheel sensor (4WD models) N
A. Combination meter B. Engine room (left side) C. Steering knuckle
D. Center console E. Rear axle
O
Component Description INFOID:0000000001117061
P
Component parts Reference
Pump
BRC-29, "Description"
Motor
ABS actuator and electric unit (control unit)
Actuator relay (Main relay) BRC-41, "Description"
Solenoid valve BRC-37, "Description"
Wheel sensor BRC-20, "Description"
BRC-15
EBD
< FUNCTION DIAGNOSIS > [ABS]
Component parts Reference
ABS warning lamp BRC-49, "Description"
Brake warning lamp BRC-50, "Description"
BRC-16
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< FUNCTION DIAGNOSIS > [ABS]
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
A
UNIT)]
CONSULT-III Function (ABS) INFOID:0000000001115431
B
FUNCTION
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
C
Diagnostic test mode Function
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
D
Data monitor Input/Output data in the ABS actuator and electric unit (control unit) can be read.
Diagnostic test mode is which CONSULT-III drives some actuators apart from the ABS actuator
Active test
and electric unit (control unit) and also shifts some parameters in a specified range.
E
ECU part number ABS actuator and electric unit (control unit) part number can be read.
Performed by CONSULT-III instead of a technician to determine whether each system is “OK”
Function test
or “NG”.
BRC
CAN diagnostic support monitor The results of transmit/receive diagnosis of CAN communication can be read.
BRC-17
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< FUNCTION DIAGNOSIS > [ABS]
SELECT MONITOR ITEM
Monitor item (Unit) ECU INPUT SIG- Remarks
MAIN SIGNLAS
NALS
BATTERY VOLT Battery voltage supplied to the ABS actuator and electric
× ×
(V) unit (control unit)
DECEL G SENSOR 1
× ×
(G) (4WD models)
Vehicle on level surface or on slope
DECEL G SENSOR 2
× ×
(G) (4WD models)
FR RH IN SOL
×
(On/Off)
FR RH OUT SOL
×
(On/Off)
FR LH IN SOL
×
(On/Off)
FR LH OUT SOL
×
(On/Off)
Operation status of each solenoid valve
RR RH IN SOL
×
(On/Off)
RR RH OUT SOL
×
(On/Off)
RR LH IN SOL
×
(On/Off)
RR LH OUT SOL
×
(On/Off)
MOTOR RELAY
× Motor and motor relay operation
(On/Off)
ACTUATOR RLY
× Actuator relay operation
(On/Off)
ABS WARN LAMP
× ABS warning lamp
(On/Off)
EBD SIGNAL
EBD operation
(On/Off)
ABS SIGNAL
ABS operation
(On/Off)
EBD FAIL SIG
EBD fail-safe signal
(On/Off)
ABS FAIL SIG
ABS fail-safe signal
(On/Off)
BRC-18
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< FUNCTION DIAGNOSIS > [ABS]
Display A
Test item Display item
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH SOL B
FR RH OUT SOL OFF OFF ON*
FR LH IN SOL OFF ON ON
FR LH SOL
FR LH OUT SOL OFF OFF ON* C
RR RH IN SOL OFF ON ON
RR RH SOL
RR RH OUT SOL OFF OFF ON*
RR LH IN SOL OFF ON ON D
RR LH SOL
RR LH OUT SOL OFF OFF ON*
*: ON for 1 to 2 seconds after the touch, and then OFF.
E
ABS MOTOR
• Touch “ON” and “OFF” on screen. Make sure motor relay and actuator relay operates as shown in table
below. BRC
Display
Test item Display item
ON OFF G
MOTOR RELAY ON OFF
ABS MOTOR
ACTUATOR RLY (Note) ON ON
H
NOTE:
A brief moment of ON/OFF condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it is an
operation for checking.
I
BRC-19
C1101, C1102, C1103, C1104 WHEEL SENSOR-1
< COMPONENT DIAGNOSIS > [ABS]
COMPONENT DIAGNOSIS
C1101, C1102, C1103, C1104 WHEEL SENSOR-1
Description INFOID:0000000001116988
When the sensor rotor rotates, the magnetic field changes. It converts the magnetic field changes to current
signals (rectangular wave) and transmits them to the ABS actuator and electric unit (control unit).
DTC Logic INFOID:0000000001116989
Self-diagnosis results
RR RH SENSOR-1
RR LH SENSOR-1
FR RH SENSOR-1
FR LH SENSOR-1
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-20, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116990
CAUTION:
Do not check between wheel sensor terminals.
1.CHECK SENSOR AND SENSOR ROTOR
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface.
• Check sensor rotor for damage.
• Check wheel sensor for damage, disconnection or looseness.
• Check that there is no deformation the wheel sensor mounting surface.
Are the sensor and sensor rotor normal?
YES >> GO TO 2.
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis.
2.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect malfunctioning wheel sensor connector.
4. Check terminal to see if it is deformed, disconnected, loose, etc., Repair or replace it if any malfunction
condition is found.
BRC-20
C1101, C1102, C1103, C1104 WHEEL SENSOR-1
< COMPONENT DIAGNOSIS > [ABS]
5. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display? A
YES >> GO TO 3.
NO >> Poor connection of connector terminal. Repair or replace connector.
3.CHECK WHEEL SENSOR HARNESS B
Wheel sensor
— Voltage
Connector Terminal P
E39 (Front RH) 3
E22 (Front LH) 1
Ground Approx. 8 V or more
B41 (Rear RH) 7
B44 (Rear LH) 5
Is the inspection result normal?
BRC-21
C1101, C1102, C1103, C1104 WHEEL SENSOR-1
< COMPONENT DIAGNOSIS > [ABS]
YES >> Replace applicable wheel sensor.
NO >> Replace ABS actuator and electric unit (control unit).
Component Inspection INFOID:0000000001116991
RR RH SENSOR
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-20, "Diagnosis Procedure".
BRC-22
C1105, C1106, C1107, C1108 WHEEL SENSOR-2
< COMPONENT DIAGNOSIS > [ABS]
C1105, C1106, C1107, C1108 WHEEL SENSOR-2
A
Description INFOID:0000000001116992
ABS unit continually monitors wheel speed sensors to detect abnormal signals. B
DTC Logic INFOID:0000000001116993
CAUTION: L
Do not check between wheel sensor terminals.
1.CHECK SENSOR AND SENSOR ROTOR M
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface.
• Check sensor rotor for damage.
• Check wheel sensor for damage, disconnection or looseness.
N
• Check that there is no deformation the wheel sensor mounting surface.
Are the sensor and sensor rotor normal?
YES >> GO TO 2.
O
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis.
2.CHECK CONNECTOR
1. Turn ignition switch OFF. P
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect malfunctioning wheel sensor connector.
4. Check terminal to see if it is deformed, disconnected, loose, etc., Repair or replace it if any malfunction
condition is found.
5. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 3.
BRC-23
C1105, C1106, C1107, C1108 WHEEL SENSOR-2
< COMPONENT DIAGNOSIS > [ABS]
NO >> Poor connection of connector terminal. Repair or replace connector.
3.CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect malfunctioning wheel sensor connector.
4. Check continuity between terminals. (Also check continuity when steering wheel is turned right and left
and when sensor harness inside the wheel house is moved.)
Measurement terminal for signal circuit
ABS actuator and electric unit (control unit) Wheel sensor
Continuity
Connector Terminal Connector Terminal
12 E39 (Front RH) 4
27 E22 (Front LH) 2
E34 Existed
15 B41 (Rear RH) 8
30 B44 (Rear LH) 6
Wheel sensor
— Voltage
Connector Terminal
E39 (Front RH) 3
E22 (Front LH) 1
Ground Approx. 8 V or more
B41 (Rear RH) 7
B44 (Rear LH) 5
Is the inspection result normal?
YES >> Replace applicable wheel sensor.
NO >> Replace ABS actuator and electric unit (control unit).
BRC-24
C1105, C1106, C1107, C1108 WHEEL SENSOR-2
< COMPONENT DIAGNOSIS > [ABS]
Component Inspection INFOID:0000000001117053
A
1.CHECK DATA MONITOR
On “DATA MONITOR”, select “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”, and “RR RH SEN-
SOR”, and check the vehicle speed. B
BRC
BRC-25
C1109 POWER AND GROUND SYSTEM
< COMPONENT DIAGNOSIS > [ABS]
C1109 POWER AND GROUND SYSTEM
Description INFOID:0000000001116996
Supplies electric power to the ABS actuator and electric unit (control unit).
DTC Logic INFOID:0000000001116997
Self-diagnosis results
BATTERY VOLTAGE [ABNORMAL]
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-26, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116998
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Repair or replace connector.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Turn ignition switch ON or OFF and check voltage between ABS actuator and electric unit (control unit)
harness connector terminal and ground.
BRC-27
C1110 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< COMPONENT DIAGNOSIS > [ABS]
C1110 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Description INFOID:0000000001116999
ABS unit is continuously monitoring ECU hardware and software for correct operation.
DTC Logic INFOID:0000000001117000
Self-diagnosis results
CONTROLLER FAILURE
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-28, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001117001
BRC-28
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
< COMPONENT DIAGNOSIS > [ABS]
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
A
Description INFOID:0000000001117002
PUMP B
The pump returns the brake fluid stored in the reservoir to the master cylinder by reducing the pressure.
MOTOR
The motor drives the pump according to the signals transmitted by the ABS actuator and electric unit (control C
unit).
DTC Logic INFOID:0000000001117003
D
Self-diagnosis results
I
PUMP MOTOR
Is above displayed on the self-diagnosis display? J
YES >> Proceed to diagnosis procedure. Refer to BRC-29, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001117004
K
1.CHECK CONNECTOR
L
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnect, looseness, and so on. If any malfunction is found, repair or
replace terminal. M
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2. N
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK ABS MOTOR AND MOTOR RELAY POWER SUPPLY CIRCUIT
O
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check voltage between the ABS actuator and electric unit (control unit) harness connector terminal and
ground. P
BRC-29
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
< COMPONENT DIAGNOSIS > [ABS]
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.ABS POWER SUPPLY CHECK (UNDER LOAD CONDITIONS)
Use 12 V lamp (normal rating 10 to 20 W) connected between E34 terminals 1 and 2. With ignition switch ON
check bulb illuminates correctly.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Check both power supply and ground circuit.
4.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check continuity between ABS actuator and electric unit (control unit) harness connector terminals and
ground.
Display
Test item Display item
ON OFF
MOTOR RELAY ON OFF
ABS MOTOR
ACTUATOR RLY ON ON
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-29, "Diagnosis Procedure".
BRC-30
C1113 G SENSOR
< COMPONENT DIAGNOSIS > [ABS]
C1113 G SENSOR
A
Description INFOID:0000000001117006
G sensor detects G affecting the vehicle, and transmits the data to the ABS actuator and electric unit (control B
unit) as an analog voltage signal.
DTC Logic INFOID:0000000001117007
C
DTC DETECTION LOGIC
Self-diagnosis results H
G SENSOR
Is above displayed on the self-diagnosis display? I
YES >> Proceed to diagnosis procedure. Refer to BRC-31, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001117008 J
1.CHECK CONNECTOR
1. Turn ignition switch OFF. K
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect G sensor connector.
4. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or L
replace terminal.
5. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display? M
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK G SENSOR HARNESS N
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect G sensor connector. O
4. Check continuity between G sensor harness connector terminals and ABS actuator and electric unit (con-
trol unit) harness connector terminals.
P
ABS actuator and electric unit (control unit) G sensor
Continuity
Connector Terminal Connector Terminal
13 2
29 3
E34 B32 Existed
14 4
28 5
BRC-31
C1113 G SENSOR
< COMPONENT DIAGNOSIS > [ABS]
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK G SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between G sensor harness connector terminal and ground.
G sensor
— Condition Voltage
Connector Terminal
Ignition switch: ON Battery voltage
B32 5 Ground
Ignition switch: OFF Approx. 0 V
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
4.CHECK G SENSOR
1. Remove G sensor from the vehicle. Refer to BRC-73, "Exploded View".
2. Connect the following terminals between G sensor and connector.
G sensor
Condition
Terminals 4 – 5 Terminals 3 – 5
Horizontal 1.50 – 1.95 V 1.50 – 1.95 V
Longitudinally 20° 3.51 – 4.14 V 3.51 – 4.14 V
Longitudinally 40° 1.50 – 1.95 V 3.51 – 4.14 V
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Replace G sensor.
Component Inspection INFOID:0000000001117009
Changes according to an On
DECEL G-SENSOR2 indication shown by the
decel G sensor Off
BRC
BRC-33
C1115 WHEEL SENSOR
< COMPONENT DIAGNOSIS > [ABS]
C1115 WHEEL SENSOR
Description INFOID:0000000001117014
When the sensor rotor rotates, the magnetic field changes. It converts the magnetic field changes to current
signals (rectangular wave) and transmits them to the ABS actuator and electric unit (control unit).
DTC Logic INFOID:0000000001117015
Self-diagnosis results
ABS SENSOR [ABNORMAL SIGNAL]
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-34, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001117056
CAUTION:
Do not check between wheel sensor terminals.
1.CHECK TIRES
Check air pressure, wear and size.
Are air pressure, wear and size within standard?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.
2.CHECK SENSOR AND SENSOR ROTOR
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface.
• Check that there is no deformation, misalignment, float, and backlash on the wheel sensor and wheel sensor
mounting surface.
• Check that the wheel sensor in installed with no misalignment and backlash.
Are the sensor and sensor rotor normal?
YES >> GO TO 3.
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis.
3.CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect malfunctioning wheel sensor connector.
4. Check continuity between terminals. (Also check continuity when steering wheel is turned right and left
and when sensor harness inside the wheel house is moved.)
BRC-34
C1115 WHEEL SENSOR
< COMPONENT DIAGNOSIS > [ABS]
Measurement terminal for signal circuit
ABS actuator and electric unit (control unit) Wheel sensor A
Continuity
Connector Terminal Connector Terminal
12 E39 (Front RH) 4
27 E22 (Front LH) 2
B
E34 Existed
15 B41 (Rear RH) 8
30 B44 (Rear LH) 6 C
Wheel sensor
L
— Voltage
Connector Terminal
E39 (Front RH) 3
M
E22 (Front LH) 1
Ground Approx. 8 V or more
B41 (Rear RH) 7
B44 (Rear LH) 5 N
Is the inspection result normal?
YES >> Replace applicable wheel sensor.
NO >> Replace ABS actuator and electric unit (control unit). O
P
1.CHECK DATA MONITOR
On “DATA MONITOR”, select “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”, and “RR RH SEN-
SOR”, and check the vehicle speed.
BRC-35
C1115 WHEEL SENSOR
< COMPONENT DIAGNOSIS > [ABS]
RR RH SENSOR
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-34, "Diagnosis Procedure".
BRC-36
C1120, C1122, C1124, C1126 IN ABS SOL
< COMPONENT DIAGNOSIS > [ABS]
C1120, C1122, C1124, C1126 IN ABS SOL
A
Description INFOID:0000000001117022
The solenoid valve increases, holds or decreases the fluid pressure of each brake caliper according to the sig- B
nals transmitted by the ABS actuator and electric unit (control unit).
DTC Logic INFOID:0000000001117023
C
DTC DETECTION LOGIC
Self-diagnosis results
FR LH IN ABS SOL I
FR RH IN ABS SOL
RR LH IN ABS SOL
J
RR RH IN ABS SOL
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-37, "Diagnosis Procedure". K
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001117024
L
1.CHECK SENSOR AND SENSOR ROTOR
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface. M
• Check sensor rotor for damage.
• Check wheel sensor for damage, disconnection or looseness.
• Check that there is no deformation the wheel sensor mounting surface.
N
Are the sensor and sensor rotor normal?
YES >> GO TO 2.
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis.
O
2.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector. P
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 3.
NO >> Poor connection of connector terminal. Replace or repair connector.
BRC-37
C1120, C1122, C1124, C1126 IN ABS SOL
< COMPONENT DIAGNOSIS > [ABS]
Display
Test item Display item
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH SOL
FR RH OUT SOL OFF OFF ON*
FR LH IN SOL OFF ON ON
FR LH SOL
FR LH OUT SOL OFF OFF ON*
RR RH IN SOL OFF ON ON
RR RH SOL
RR RH OUT SOL OFF OFF ON*
RR LH IN SOL OFF ON ON
RR LH SOL
RR LH OUT SOL OFF OFF ON*
*: ON for 1 to 2 seconds after the touch, and then OFF.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-37, "Diagnosis Procedure".
BRC-38
C1121, C1123, C1125, C1127 OUT ABS SOL
< COMPONENT DIAGNOSIS > [ABS]
C1121, C1123, C1125, C1127 OUT ABS SOL
A
Description INFOID:0000000001117026
The solenoid valve increases, holds or decreases the fluid pressure of each brake caliper according to the sig- B
nals transmitted by the ABS actuator and electric unit (control unit).
DTC Logic INFOID:0000000001117027
C
DTC DETECTION LOGIC
Self-diagnosis results
FR LH OUT ABS SOL I
FR RH OUT ABS SOL
RR LH OUT ABS SOL
J
RR RH OUT ABS SOL
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-39, "Diagnosis Procedure". K
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001117054
L
1.CHECK SENSOR AND SENSOR ROTOR
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface. M
• Check sensor rotor for damage.
• Check wheel sensor for damage, disconnection or looseness.
• Check that there is no deformation the wheel sensor mounting surface.
N
Are the sensor and sensor rotor normal?
YES >> GO TO 2.
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis.
O
2.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector. P
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 3.
NO >> Poor connection of connector terminal. Replace or repair connector.
BRC-39
C1121, C1123, C1125, C1127 OUT ABS SOL
< COMPONENT DIAGNOSIS > [ABS]
Display
Test item Display item
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH SOL
FR RH OUT SOL OFF OFF ON*
FR LH IN SOL OFF ON ON
FR LH SOL
FR LH OUT SOL OFF OFF ON*
RR RH IN SOL OFF ON ON
RR RH SOL
RR RH OUT SOL OFF OFF ON*
RR LH IN SOL OFF ON ON
RR LH SOL
RR LH OUT SOL OFF OFF ON*
*: ON for 1 to 2 seconds after the touch, and then OFF.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-39, "Diagnosis Procedure".
BRC-40
C1140 ACTUATOR RELAY SYSTEM
< COMPONENT DIAGNOSIS > [ABS]
C1140 ACTUATOR RELAY SYSTEM
A
Description INFOID:0000000001117010
Activates or deactivates each solenoid valve according to the signals transmitted by the ABS actuator and B
electric unit (control unit).
DTC Logic INFOID:0000000001117011
C
DTC DETECTION LOGIC
Self-diagnosis results H
ACTUATOR RLY
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-41, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001117012
J
1.CHECK CONNECTOR
1. Turn ignition switch OFF. K
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
L
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
M
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK ACTUATOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. N
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check voltage between ABS actuator and electric unit (control unit) harness connector terminal and
ground.
O
BRC-41
C1140 ACTUATOR RELAY SYSTEM
< COMPONENT DIAGNOSIS > [ABS]
Display
Test item Display item
ON OFF
MOTOR RELAY ON OFF
ABS MOTOR
ACTUATOR RLY ON ON
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-41, "Diagnosis Procedure".
BRC-42
U1000 CAN COMM CIRCUIT
< COMPONENT DIAGNOSIS > [ABS]
U1000 CAN COMM CIRCUIT
A
Description INFOID:0000000001117030
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000001117031
D
G
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector. H
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and perform self-diagnosis.
I
Self-diagnosis results
CAN COMM CIRCUIT J
Is above displayed on the self-diagnosis display?
YES >> Go to LAN-13, "Trouble Diagnosis Flow Chart".
NO >> INSPECTION END K
BRC-43
U1010 CONTROL UNIT (CAN)
< COMPONENT DIAGNOSIS > [ABS]
U1010 CONTROL UNIT (CAN)
Description INFOID:0000000001454790
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000001454791
BRC-44
BRAKE FLUID LEVEL SWITCH
< COMPONENT DIAGNOSIS > [ABS]
BRAKE FLUID LEVEL SWITCH
A
Description INFOID:0000000001117033
The brake fluid level switch converts the brake fluid level to an electric signal and transmits it to the ABS actu- B
ator and electric unit (control unit).
Component Function Check INFOID:0000000001117034
C
1.CHECK BRAKE FLUID LEVEL SWITCH OPERATION
Operate the brake fluid level switch. Then check that the brake warning lamp in the combination meter turns
on/off correctly. D
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-47, "Diagnosis Procedure". E
BRC
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect brake fluid level switch connector and combination meter connector. G
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connectors and then perform component function check. Refer to BRC-45, "Component Func-
tion Check". H
Is the inspection result normal?
YES >> Poor connection of connector terminal. Replace or repair connector.
NO >> GO TO 2. I
Combination meter
— Continuity
Connector Terminal
M34 27 Ground Not existed
BRC-45
BRAKE FLUID LEVEL SWITCH
< COMPONENT DIAGNOSIS > [ABS]
BRC-46
PARKING BRAKE SWITCH
< COMPONENT DIAGNOSIS > [ABS]
PARKING BRAKE SWITCH
A
Description INFOID:0000000001117037
The parking brake switch converts the status of the parking brake pedal to an electric signal and transmits it to B
the ABS actuator and electric unit (control unit).
Component Function Check INFOID:0000000001117038
C
1.CHECK PARKING BRAKE SWITCH OPERATION
Operate the parking brake pedal. Then check that the brake warning lamp in the combination meter turns on/
off correctly. D
H
1.CHECK PARKING BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect parking brake switch connector. I
3. Check continuity between parking brake switch connector terminal and ground.
BRC-47
PARKING BRAKE SWITCH
< COMPONENT DIAGNOSIS > [ABS]
BRC-48
ABS WARNING LAMP
< COMPONENT DIAGNOSIS > [ABS]
ABS WARNING LAMP
A
Description INFOID:0000000001117041
×: ON –: OFF B
Condition ABS warning lamp
Ignition switch OFF –
For 1 second after turning ON ignition switch × C
1 second later after turning ON ignition switch –
ABS function is malfunctioning. ×
D
EBD function is malfunctioning. ×
1.CHECK SELF-DIAGNOSIS H
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Is the inspection result normal?
I
YES >> GO TO 2.
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER J
Check if the indication and operation of combination meter are normal. Refer to MWI-24, "Diagnosis Descrip-
tion".
Is the inspection result normal? K
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Repair or replace combination meter.
L
BRC-49
BRAKE WARNING LAMP
< COMPONENT DIAGNOSIS > [ABS]
BRAKE WARNING LAMP
Description INFOID:0000000001117044
×: ON –: OFF
BRC-50
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ABS]
ECU DIAGNOSIS A
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Reference Value INFOID:0000000001115491
B
Data monitor D
Monitor item Display content Reference value in
Condition
normal operation
E
Vehicle stopped 0 [km/h (MPH)]
BRC-51
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ABS]
Data monitor
Monitor item Display content Reference value in
Condition
normal operation
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
FR LH IN SOL Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
FR LH OUT SOL Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
RR RH IN SOL Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
RR RH OUT SOL Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
RR LH IN SOL Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
RR LH OUT SOL Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
When the motor relay and motor are op-
On
erating
MOTOR RELAY Motor and motor relay operation
When the motor relay and motor are not
Off
operating
BRC-52
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ABS]
Data monitor
Monitor item Display content A
Reference value in
Condition
normal operation
In ABS fail-safe On
ABS FAIL SIG ABS fail-safe signal B
ABS is normal Off
NOTE:
• 1: Confirm tire pressure is normal. C
• 2: Only 4WD models.
• 3: Every 20 seconds momentary switch to OFF.
• 4: On and off timing for warning lamp and indicator lamp. D
- ABS warning lamp: Refer to BRC-49, "Description".
BRC
BRC-53
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ABS]
Wiring Diagram -BRAKE CONTROL SYSTEM- INFOID:0000000001115492
JCFWA0042GB
BRC-54
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ABS]
BRC
JCFWA0043GB
BRC-55
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ABS]
JCFWA0044GB
BRC-56
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ABS]
BRC
JCFWA0045GB
P
Fail-Safe INFOID:0000000001115493
BRC-57
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ABS]
• For malfunction of ABS, only the EBD is activated and the condition of vehicle is the same condition of vehi-
cles without ABS system.
NOTE:
ABS self-diagnosis sound may be heard. That is a normal condition because a self-diagnosis for “Ignition
switch ON” and “The first starting” are being performed.
• For malfunction of EBD, EBD and ABS become inoperative, and the condition of vehicle is the same as the
condition of vehicles without ABS, EBD system.
DTC No. Index INFOID:0000000001115494
BRC-58
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY
< SYMPTOM DIAGNOSIS > [ABS]
SYMPTOM DIAGNOSIS A
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY
Diagnosis Procedure INFOID:0000000001115495
B
1.CHECK START
Check front and rear brake force distribution using a brake tester. C
• LHD models: Refer to BR-52, "General Specifications".
• RHD models: Refer to BR-99, "General Specifications".
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE E
Make sure that there is no excessive play in the front and rear axles.
• Front
- 2WD models: Refer to FAX-7, "Inspection". BRC
- 4WD models: Refer to FAX-40, "Inspection".
• Rear
- 2WD models: Refer to RAX-3, "Inspection". G
- 4WD models: Refer to RAX-9, "Inspection".
Is the inspection result normal?
YES >> GO TO 3. H
NO >> Repair or replace malfunctioning components.
3.CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following. I
• Wheel sensor installation for damage.
• Sensor rotor installation for damage.
• Wheel sensor connector connection. J
• Wheel sensor harness inspection.
Is the inspection result normal?
YES >> GO TO 4. K
NO >> • Replace wheel sensor or sensor rotor.
• Repair harness.
4.CHECK ABS WARNING LAMP DISPLAY L
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving.
Is the ABS warning lamp illuminated?
M
YES >> Perform self-diagnosis.
NO >> Normal
BRC-59
UNEXPECTED PEDAL REACTION
< SYMPTOM DIAGNOSIS > [ABS]
UNEXPECTED PEDAL REACTION
Diagnosis Procedure INFOID:0000000001115496
BRC-60
THE BRAKING DISTANCE IS LONG
< SYMPTOM DIAGNOSIS > [ABS]
THE BRAKING DISTANCE IS LONG
A
Diagnosis Procedure INFOID:0000000001115497
CAUTION: B
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1.CHECK FUNCTION C
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
Is the inspection result normal? D
YES >> Normal
NO >> Check brake system.
E
BRC
BRC-61
ABS FUNCTION DOES NOT OPERATE
< SYMPTOM DIAGNOSIS > [ABS]
ABS FUNCTION DOES NOT OPERATE
Diagnosis Procedure INFOID:0000000001115498
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned ON or when driving.
Is the inspection result normal?
YES >> Normal
NO >> Perform self-diagnosis.
BRC-62
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS
< SYMPTOM DIAGNOSIS > [ABS]
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS
A
Diagnosis Procedure INFOID:0000000001115499
CAUTION: B
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it).However, this is normal.
• When shifting gears
• When driving on slippery road C
• During cornering at high speed
• When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher] D
1.SYMPTOM CHECK 1
Check that there are pedal vibrations when the engine is started.
E
Do vibrations occur?
YES >> GO TO 2.
NO >> Inspect the brake pedal.
BRC
2.SYMPTOM CHECK 2
Check that there are ABS operation noises when the engine is started.
Do the operation noises occur? G
YES >> GO TO 3.
NO >> Perform self -diagnosis.
3.SYMPTOM CHECK 3 H
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur? I
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> Normal J
BRC-63
NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [ABS]
NORMAL OPERATING CONDITION
Description INFOID:0000000001115500
Symptom Result
Slight vibrations are felt on the brake pedal and the operation noises occur, when ABS is activated. This is a normal condi-
Stopping distance is longer than that of vehicles without ABS when the vehicle drives on rough, gravel, or tion due to the ABS acti-
snow-covered (fresh, deep snow) roads. vation.
BRC-64
PRECAUTIONS
< PRECAUTION > [ABS]
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000001505829
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIRBAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer. E
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
BRC
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
G
Precaution for Brake System INFOID:0000000001115502
WARNING: H
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
• Only use DOT 4 brake fluid. Refer to MA-22, "Fluids and Lubricants".
• Never to reuse drained brake fluid.
• Never to spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off I
immediately and wash with water if it gets on a painted surface.
• Never to use mineral oils such as gasoline or light oil. They may damage rubber parts and cause improper
operation. J
• Always loosen the brake tube flare nut with a flare nut wrench.
• Tighten the brake tube flare nut to the specified torque with a flare
nut torque wrench.
• Always conform the specified tightening torque when installing the K
brake pipes.
• Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction is L
detected, replace part with a new one.
• Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) connector or the battery negative terminal
before performing the work. M
SBR820BA
• Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may be
heard from engine compartment. This is normal condition.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer O
(what symptoms are present under what conditions) and check for simple causes before starting diagnostic
servicing. Besides electrical system inspection, check brake booster operation, brake fluid level, and oil
leaks. P
• If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
• ABS might be out of order or malfunctions by putting a radio (wiring inclusive), an antenna and a lead-in wire
near the control unit.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.
BRC-65
PREPARATION
< PREPARATION > [ABS]
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000001115504
Tool number
Description
Tool name
GG94310000
Flare nut torque wrench Installing each brake piping
a: 10 mm (0.39 in)/ 12 mm (0.47 in)
S-NT406
BRC-66
WHEEL SENSOR
< ON-VEHICLE REPAIR > [ABS]
ON-VEHICLE REPAIR A
WHEEL SENSOR
FRONT WHEEL SENSOR
B
FRONT WHEEL SENSOR : Exploded View INFOID:0000000001115505
BRC
H
JSFIA0039GB
NOTE: J
The above figure (front side) shows left side. Right side is the mirror image.
FRONT WHEEL SENSOR : Removal and Installation INFOID:0000000001115506
K
REMOVAL
Pay attention to the following when removing sensor. L
CAUTION:
• Do not twist sensor harness as much as possible, when removing it. Pull sensors out without pulling
on sensor harness.
• Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before remov- M
ing front or rear wheel hub. This is to avoid damage to sensor wiring and loss of sensor function.
• When you see the harness of the wheel sensor from the front side of the vehicle ensure that the
white lines (A) are not twisted. N
INSTALLATION
Pay attention to the following when installing wheel sensor. Tighten installation bolts to the specified torques.
Refer to "COMPONENT". O
• When installing, make sure there is no foreign material such as iron chips on and in the mounting hole of the
wheel sensor. Make sure no foreign material has been caught in the sensor rotor. Remove any foreign mate-
rial and clean the mount.
• When installing wheel sensor, be sure to press rubber grommets in until they lock at locations shown above P
in the figure. When installed, harness must not be twisted.
REAR WHEEL SENSOR
BRC-67
WHEEL SENSOR
< ON-VEHICLE REPAIR > [ABS]
REAR WHEEL SENSOR : Exploded View INFOID:0000000001115507
JSFIA0040GB
NOTE:
The above figure (front side) shows left side. Right side is the mirror image.
REAR WHEEL SENSOR : Removal and Installation INFOID:0000000001115508
REMOVAL
Pay attention to the following when removing sensor.
CAUTION:
• Do not twist sensor harness as much as possible, when removing it. Pull sensors out without pulling
on sensor harness.
• Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before remov-
ing front or rear wheel hub. This is to avoid damage to sensor wiring and loss of sensor function.
INSTALLATION
Pay attention to the following when installing wheel sensor. Tighten installation bolts to the specified torques.
Refer to "COMPONENT".
• When installing, make sure there is no foreign material such as iron chips on and in the mounting hole of the
wheel sensor. Make sure no foreign material has been caught in the sensor rotor. Remove any foreign mate-
rial and clean the mount.
• When installing wheel sensor, be sure to press rubber grommets in until they lock at locations shown above
in the figure. When installed, harness must not be twisted.
BRC-68
SENSOR ROTOR
< ON-VEHICLE REPAIR > [ABS]
SENSOR ROTOR
A
FRONT SENSOR ROTOR
FRONT SENSOR ROTOR : Exploded View INFOID:0000000001115509
B
Refer to FAX-9, "Exploded View" (2WD models), FAX-42, "Exploded View" (4WD models).
FRONT SENSOR ROTOR : Removal and Installation INFOID:0000000001115510
C
REMOVAL
Sensor rotor cannot be disassembled. Remove the sensor rotor together with hub bearing assembly. Refer to
FAX-9, "Removal and Installation" (2WD models), FAX-42, "Removal and Installation" (4WD models). D
INSTALLATION
Sensor rotor cannot be disassembled. Installation the sensor rotor together with hub bearing assembly. Refer E
to FAX-9, "Removal and Installation" (2WD models), FAX-42, "Removal and Installation" (4WD models).
REAR SENSOR ROTOR
REAR SENSOR ROTOR : Exploded View INFOID:0000000001115511
BRC
Refer to RAX-4, "Exploded View" (2WD models), RAX-13, "Exploded View" (4WD models).
G
REAR SENSOR ROTOR : Removal and Installation INFOID:0000000001115512
2WD MODELS
H
Removal
Sensor rotor cannot be disassembled. Remove the sensor rotor together with hub bearing assembly. Refer to
RAX-4, "Removal and Installation". I
Installation
Sensor rotor cannot be disassembled. Installation the sensor rotor together with hub bearing assembly. Refer
to RAX-4, "Removal and Installation". J
4WD MODELS
For removal and installation of sensor rotor, refer to RAX-14, "Disassembly and Assembly".
K
BRC-69
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ON-VEHICLE REPAIR > [ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Exploded View INFOID:0000000001115513
LHD models
JSFIA0083GB
BRC-70
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ON-VEHICLE REPAIR > [ABS]
RHD models
A
BRC
H
JSFIA0084GB
REMOVAL
CAUTION: L
• Before servicing, disconnect the battery cable from negative terminal.
• To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use flare nut crowfoot and torque wrench. M
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed air from brake tube. Refer to BR-12, "Bleeding Brake System" (LHD
models), BR-62, "Bleeding Brake System" (RHD models). N
1. Remove cowl top. Refer to EXT-19, "Exploded View".
2. Disconnect ABS actuator and electric unit (control unit) connector.
O
3. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
4. Remove tire (front LH side).
5. Remove fender protector (rear): (front LH side). Refer to EXT-21, "Exploded View". P
6. Remove ABS actuator and electric unit (control unit) bracket mounting nut.
7. Remove ABS actuator and electric unit (control unit) from vehicle.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Before servicing, disconnect the battery cable from negative terminal.
BRC-71
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ON-VEHICLE REPAIR > [ABS]
• To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use flare nut crowfoot and torque wrench.
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed air from brake tube. Refer to BR-12, "Bleeding Brake System" (LHD
models), BR-62, "Bleeding Brake System" (RHD models).
• After installing harness connector in the ABS actuator and electric unit (control unit), make sure
connector is securely locked.
BRC-72
G SENSOR
< ON-VEHICLE REPAIR > [ABS]
G SENSOR
A
Exploded View INFOID:0000000001115515
JSFIA0085GB
E
1. G sensor 2. Bracket
REMOVAL
CAUTION:
H
• Do not drop or strike G sensor, because it has little endurance to impact.
• Do not use power tool etc., because G sensor is sensitive for the impact.
1. Remove center console assembly. Refer to IP-21, "Exploded View".
I
2. Disconnect G sensor harness connector.
3. Remove mounting nuts. Remove G sensor.
INSTALLATION J
Note the following, and install in the reverse order of removal.
CAUTION:
• Do not drop or strike G sensor, because it has little endurance to impact. K
• Do not use power tool etc., because G sensor is sensitive for the impact.
BRC-73
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [ESP/TCS/ABS]
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000001115517
BRC-74
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [ESP/TCS/ABS]
OVERALL SEQUENCE
A
BRC
JSFIA0010GB
P
DETAIED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the diagnosis worksheet. Refer to BRC-77, "Diagnostic Work Sheet".
>> GO TO 2.
BRC-75
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [ESP/TCS/ABS]
>> GO TO 7.
4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION
Check that the symptom is a normal operation that is not considered a system malfunction. Refer to BRC-194,
"Description".
Is the symptom is a normal operation?
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK THE WARNING LAMP AND INDICATOR LAMP FOR ILLUMINATION
Check that the warning lamp and indicator lamp illuminate.
• ABS warning lamp: Refer to BRC-169, "Description".
• Brake warning lamp: Refer to BRC-170, "Description".
• ESP OFF indicator lamp: Refer to BRC-171, "Description".
• SLIP indicator lamp: Refer to BRC-172, "Description".
• HDC indicator lamp: Refer to BRC-173, "Description".
Is ON/OFF timing normal?
YES >> GO TO 6.
NO >> GO TO 2.
6.PERFORM THE DIAGNOSIS BY SYMPTOM
Perform the diagnosis applicable to the symptom.
>> GO TO 7.
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
>> GO TO 8.
8.FINAL CHECK
Perform the self-diagnosis again, and check that the malfunction is repaired completely. After checking, erase
the self-diagnosis memory. Refer to BRC-104, "CONSULT-III Function (ABS)".
Is no other DTC present and the repair completed?
YES >> INSPACTION END
NO >> GO TO 3.
BRC-76
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [ESP/TCS/ABS]
Diagnostic Work Sheet INFOID:0000000001115518
BRC
H
SFIA3265E
BRC-77
INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [ESP/TCS/ABS]
INSPECTION AND ADJUSTMENT
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description
INFOID:0000000001115521
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
×: Required –: Not required
>> GO TO 2.
2.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
1. On the CONSULT-III screen, touch "WORK SUPPORT" and "ST ANG SEN ADJUSTMENT" in order.
2. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle sensor.
3. After approximately 10 seconds, touch “END”.
NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
>> GO TO 3.
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “STR ANGLE SIG” is within 0±2.5°.
Is the steering angle within the specified range?
YES >> GO TO 4.
BRC-78
INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [ESP/TCS/ABS]
NO >> Perform the neutral position adjustment for the steering angle sensor again, GO TO 1.
4.ERASE THE SELF-DIAGNOSIS MEMORY A
Erase the self-diagnosis memories of the ABS actuator and electric unit (control unit) and ECM.
• ABS actuator and electric unit (control unit): Refer to BRC-104, "CONSULT-III Function (ABS)".
B
• ECM
- MR20DE: Refer to ECM-87, "CONSULT-III Function".
- QR25DE: Refer to ECQ-89, "CONSULT-III Function".
- M9R: Refer to ECR-97, "Diagnosis Description". C
Are the memories erased?
YES >> INSPECTION END
NO >> Check the items indicated by the self-diagnosis. D
BRC
BRC-79
ESP
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
FUNCTION DIAGNOSIS
ESP
System Diagram INFOID:0000000001115523
JSFIA0069GB
• Electronic Stability Program system detects driver′s steering operation amount and brake pedal travel from
steering angle sensor and pressure sensor. Using information from yaw rate sensor, G sensor and wheel
sensor, ESP judges driving condition (conditions of under steer and over steer) to improve vehicle driving
stability by controlling brake application to 4 wheels and engine output.
• During ESP operation, it informs driver of system operation by flashing SLIP indicator lamp.
• Electrical system diagnosis by CONSULT-III is available.
BRC-80
ESP
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
Component Parts Location INFOID:0000000001115525
A
LHD models
BRC
P
JSFIA0071ZZ
BRC-81
ESP
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. ESP OFF switch
13. Rear wheel sensor (2WD models) 14. Rear wheel sensor (4WD models)
RHD models
JSFIA0072ZZ
BRC-82
ESP
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
1. ABS actuator and electric unit (con- 2. HDC switch 3. Steering angle sensor A
trol unit)
4. ABS warning lamp 5. Brake warning lamp 6. ESP OFF indicator lamp
7. SLIP indicator lamp 8. HDC indicator lamp 9. ESP OFF switch
B
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. Rear wheel sensor (2WD models)
13. Rear wheel sensor (4WD models)
A. Engine room (left side) B. Console finisher assembly C. Back of spiral cable assembly C
D. Combination meter E. Instrument driver lower panel F. Steering knuckle
G. Center console H. Rear axle
D
Component Description INFOID:0000000001115526
E
Component parts Reference
Pump
BRC-118, "Description"
Motor BRC
Actuator relay (Main relay) BRC-136, "Description"
ABS actuator and electric unit (control unit) Solenoid valve BRC-129, "Description"
G
Pressure sensor BRC-138, "Description"
ESP switch-over valve (CV1, CV2) BRC-155, "Description"
ESP switch-over valve (SV1, SV2) BRC-157, "Description" H
Wheel sensor BRC-109, "Description"
Yaw rate sensor BRC-143, "Description"
G sensor BRC-146, "Description" I
Steering angle sensor BRC-141, "Description"
ESP OFF switch BRC-165, "Description"
J
HDC switch BRC-167, "Description"
ABS warning lamp BRC-169, "Description"
Brake warning lamp BRC-170, "Description" K
ESP OFF indicator lamp BRC-171, "Description"
SLIP indicator lamp BRC-172, "Description"
L
HDC indicator lamp BRC-173, "Description"
BRC-83
TCS
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
TCS
System Diagram INFOID:0000000001116349
JSFIA0069GB
• Traction Control System is a function that electronically controls engine torque, brake fluid pressure and A/T
gear position to ensure the optimum slippage ratio at drive wheels by computing wheel speed signals from 4
wheel sensors. When ABS actuator and electric unit (control unit) detects a spin at drive wheels (rear
wheels), it compares wheel speed signals from all 4 wheels. At this time, LH and RH rear brake fluid pres-
sure are controlled, while fuel being cut to engine and throttle valve being closed to reduce engine torque by
the control unit. Further more, throttle position is continuously controlled to ensure the optimum engine
torque at all times.
• During TCS operation, it informs driver of system operation by flashing SLIP indicator lamp.
• Electrical system diagnosis by CONSULT-III is available.
BRC-84
TCS
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
Component Parts Location INFOID:0000000001116350
A
LHD models
BRC
P
JSFIA0071ZZ
BRC-85
TCS
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. ESP OFF switch
13. Rear wheel sensor (2WD models) 14. Rear wheel sensor (4WD models)
RHD models
JSFIA0072ZZ
BRC-86
TCS
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
1. ABS actuator and electric unit (con- 2. HDC switch 3. Steering angle sensor A
trol unit)
4. ABS warning lamp 5. Brake warning lamp 6. ESP OFF indicator lamp
7. SLIP indicator lamp 8. HDC indicator lamp 9. ESP OFF switch
B
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. Rear wheel sensor (2WD models)
13. Rear wheel sensor (4WD models)
A. Engine room (left side) B. Console finisher assembly C. Back of spiral cable assembly C
D. Combination meter E. Instrument driver lower panel F. Steering knuckle
G. Center console H. Rear axle
D
Component Description INFOID:0000000001116351
E
Component parts Reference
Pump
BRC-118, "Description"
Motor BRC
Actuator relay (Main relay) BRC-136, "Description"
ABS actuator and electric unit (control unit) Solenoid valve BRC-129, "Description"
G
Pressure sensor BRC-138, "Description"
ESP switch-over valve (CV1, CV2) BRC-155, "Description"
ESP switch-over valve (SV1, SV2) BRC-157, "Description" H
Wheel sensor BRC-109, "Description"
Yaw rate sensor BRC-143, "Description"
G sensor BRC-146, "Description" I
Steering angle sensor BRC-141, "Description"
ESP OFF switch BRC-165, "Description"
J
HDC switch BRC-167, "Description"
ABS warning lamp BRC-169, "Description"
Brake warning lamp BRC-170, "Description" K
ESP OFF indicator lamp BRC-171, "Description"
SLIP indicator lamp BRC-172, "Description"
L
HDC indicator lamp BRC-173, "Description"
BRC-87
ABS
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
ABS
System Diagram INFOID:0000000001507071
JSFIA0069GB
• Anti-Lock Braking System is a function that detects wheel revolution while braking, electronically controls
braking force, and prevents wheel locking during sudden braking. It improves handling stability and maneu-
verability for avoiding obstacles.
• Electrical system diagnosis by CONSULT-III is available.
BRC-88
ABS
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
Component Parts Location INFOID:0000000001116353
A
LHD models
BRC
P
JSFIA0071ZZ
BRC-89
ABS
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. ESP OFF switch
13. Rear wheel sensor (2WD models) 14. Rear wheel sensor (4WD models)
RHD models
JSFIA0072ZZ
BRC-90
ABS
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
1. ABS actuator and electric unit (con- 2. HDC switch 3. Steering angle sensor A
trol unit)
4. ABS warning lamp 5. Brake warning lamp 6. ESP OFF indicator lamp
7. SLIP indicator lamp 8. HDC indicator lamp 9. ESP OFF switch
B
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. Rear wheel sensor (2WD models)
13. Rear wheel sensor (4WD models)
A. Engine room (left side) B. Console finisher assembly C. Back of spiral cable assembly C
D. Combination meter E. Instrument driver lower panel F. Steering knuckle
G. Center console H. Rear axle
D
Component Description INFOID:0000000001505886
E
Component parts Reference
Pump
BRC-118, "Description"
Motor BRC
Actuator relay (Main relay) BRC-136, "Description"
ABS actuator and electric unit (control unit) Solenoid valve BRC-129, "Description"
G
Pressure sensor BRC-138, "Description"
ESP switch-over valve (CV1, CV2) BRC-155, "Description"
ESP switch-over valve (SV1, SV2) BRC-157, "Description" H
Wheel sensor BRC-109, "Description"
Yaw rate sensor BRC-143, "Description"
G sensor BRC-146, "Description" I
Steering angle sensor BRC-141, "Description"
ESP OFF switch BRC-165, "Description"
J
HDC switch BRC-167, "Description"
ABS warning lamp BRC-169, "Description"
Brake warning lamp BRC-170, "Description" K
ESP OFF indicator lamp BRC-171, "Description"
SLIP indicator lamp BRC-172, "Description"
L
HDC indicator lamp BRC-173, "Description"
BRC-91
EBD
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
EBD
System Diagram INFOID:0000000001507070
JSFIA0069GB
• Electric Brake force Distribution is a following function. ABS actuator and electric unit (control unit) detects
subtle slippages between the front and rear wheels during braking. Then is electronically controls the rear
braking force (brake fluid pressure) to reducing and reduces rear wheel slippage. Accordingly it improves
vehicle stability.
• Electrical system diagnosis by CONSULT-III is available.
BRC-92
EBD
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
Component Parts Location INFOID:0000000001116354
A
LHD models
BRC
P
JSFIA0071ZZ
BRC-93
EBD
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. ESP OFF switch
13. Rear wheel sensor (2WD models) 14. Rear wheel sensor (4WD models)
RHD models
JSFIA0072ZZ
BRC-94
EBD
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
1. ABS actuator and electric unit (con- 2. HDC switch 3. Steering angle sensor A
trol unit)
4. ABS warning lamp 5. Brake warning lamp 6. ESP OFF indicator lamp
7. SLIP indicator lamp 8. HDC indicator lamp 9. ESP OFF switch
B
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. Rear wheel sensor (2WD models)
13. Rear wheel sensor (4WD models)
A. Engine room (left side) B. Console finisher assembly C. Back of spiral cable assembly C
D. Combination meter E. Instrument driver lower panel F. Steering knuckle
G. Center console H. Rear axle
D
Component Description INFOID:0000000001505880
E
Component parts Reference
Pump
BRC-118, "Description"
Motor BRC
Actuator relay (Main relay) BRC-136, "Description"
ABS actuator and electric unit (control unit) Solenoid valve BRC-129, "Description"
G
Pressure sensor BRC-138, "Description"
ESP switch-over valve (CV1, CV2) BRC-155, "Description"
ESP switch-over valve (SV1, SV2) BRC-157, "Description" H
Wheel sensor BRC-109, "Description"
Yaw rate sensor BRC-143, "Description"
G sensor BRC-146, "Description" I
Steering angle sensor BRC-141, "Description"
ESP OFF switch BRC-165, "Description"
J
HDC switch BRC-167, "Description"
ABS warning lamp BRC-169, "Description"
Brake warning lamp BRC-170, "Description" K
ESP OFF indicator lamp BRC-171, "Description"
SLIP indicator lamp BRC-172, "Description"
L
HDC indicator lamp BRC-173, "Description"
BRC-95
HDC
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
HDC
System Diagram INFOID:0000000001116837
JSFIA0069GB
• The Hill Descent Control system will help maintain vehicle speed when driving under 25 km/h (15 MPH) on
steeper downhill grades. HDC will provide braking allowing the driver to concentrate on steering while reduc-
ing the burden of brake and accelerator operation.
• To operate the system, set the 4WD switch to LOCK and push the HDC switch. The HDC indicator in the
combination meter will turn ON. While HDC is operating, the stop lamp will illuminate.
• If the accelerator or brake pedal is depressed while the HDC system is ON, the system will stop operating.
• During HDC operation, a mechanical noise may be heard. This is normal.
BRC-96
HDC
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
Component Parts Location INFOID:0000000001116839
A
LHD models
BRC
P
JSFIA0071ZZ
BRC-97
HDC
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. ESP OFF switch
13. Rear wheel sensor (2WD models) 14. Rear wheel sensor (4WD models)
RHD models
JSFIA0072ZZ
BRC-98
HDC
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
1. ABS actuator and electric unit (con- 2. HDC switch 3. Steering angle sensor A
trol unit)
4. ABS warning lamp 5. Brake warning lamp 6. ESP OFF indicator lamp
7. SLIP indicator lamp 8. HDC indicator lamp 9. ESP OFF switch
B
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. Rear wheel sensor (2WD models)
13. Rear wheel sensor (4WD models)
A. Engine room (left side) B. Console finisher assembly C. Back of spiral cable assembly C
D. Combination meter E. Instrument driver lower panel F. Steering knuckle
G. Center console H. Rear axle
D
Component Description INFOID:0000000001116840
E
Component parts Reference
Pump
BRC-118, "Description"
Motor BRC
Actuator relay (Main relay) BRC-136, "Description"
ABS actuator and electric unit (control unit) Solenoid valve BRC-129, "Description"
G
Pressure sensor BRC-138, "Description"
ESP switch-over valve (CV1, CV2) BRC-155, "Description"
ESP switch-over valve (SV1, SV2) BRC-157, "Description" H
Wheel sensor BRC-109, "Description"
Yaw rate sensor BRC-143, "Description"
G sensor BRC-146, "Description" I
Steering angle sensor BRC-141, "Description"
ESP OFF switch BRC-165, "Description"
J
HDC switch BRC-167, "Description"
ABS warning lamp BRC-169, "Description"
Brake warning lamp BRC-170, "Description" K
ESP OFF indicator lamp BRC-171, "Description"
SLIP indicator lamp BRC-172, "Description"
L
HDC indicator lamp BRC-173, "Description"
BRC-99
HSA
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
HSA
System Diagram INFOID:0000000001116841
JSFIA0069GB
• The HSA system will assist the driver by applying the brake automatically and preventing the vehicle from
rolling backward when starting on an uphill.
• The maximum holding time is 2 seconds. After 2 seconds, the vehicle will being to roll back gradually and
then HSA will stop operating completely.
BRC-100
HSA
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
Component Parts Location INFOID:0000000001116843
A
LHD models
BRC
P
JSFIA0071ZZ
BRC-101
HSA
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. ESP OFF switch
13. Rear wheel sensor (2WD models) 14. Rear wheel sensor (4WD models)
RHD models
JSFIA0072ZZ
BRC-102
HSA
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
1. ABS actuator and electric unit (con- 2. HDC switch 3. Steering angle sensor A
trol unit)
4. ABS warning lamp 5. Brake warning lamp 6. ESP OFF indicator lamp
7. SLIP indicator lamp 8. HDC indicator lamp 9. ESP OFF switch
B
10. Front wheel sensor 11. Yaw rate/side/decel G sensor 12. Rear wheel sensor (2WD models)
13. Rear wheel sensor (4WD models)
A. Engine room (left side) B. Console finisher assembly C. Back of spiral cable assembly C
D. Combination meter E. Instrument driver lower panel F. Steering knuckle
G. Center console H. Rear axle
D
Component Description INFOID:0000000001116844
E
Component parts Reference
Pump
BRC-118, "Description"
Motor BRC
Actuator relay (Main relay) BRC-136, "Description"
ABS actuator and electric unit (control unit) Solenoid valve BRC-129, "Description"
G
Pressure sensor BRC-138, "Description"
ESP switch-over valve (CV1, CV2) BRC-155, "Description"
ESP switch-over valve (SV1, SV2) BRC-157, "Description" H
Wheel sensor BRC-109, "Description"
Yaw rate sensor BRC-143, "Description"
G sensor BRC-146, "Description" I
Steering angle sensor BRC-141, "Description"
ESP OFF switch BRC-165, "Description"
J
HDC switch BRC-167, "Description"
ABS warning lamp BRC-169, "Description"
Brake warning lamp BRC-170, "Description" K
ESP OFF indicator lamp BRC-171, "Description"
SLIP indicator lamp BRC-172, "Description"
L
HDC indicator lamp BRC-173, "Description"
BRC-103
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
CONSULT-III Function (ABS) INFOID:0000000001115539
FUNCTION
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
BRC-104
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
SELECT MONITOR ITEM
Monitor item (Unit) Remarks A
ECU INPUT SIG-
MAIN SIGNLAS
NALS
STOP LAMP SW
× × Stop lamp switch signal status B
(On/Off)
BATTERY VOLT Battery voltage supplied to the ABS actuator and electric
× ×
(V) unit (control unit)
GEAR × × Gear position determined by TCM C
OFF SW
× × ESP OFF switch
(On/Off)
D
YAW RATE SEN
× × Yaw rate detected by yaw rate/side/decel G sensor
(°/s)
DECEL G-SEN
× × Decel G detected by yaw rate/side/decel G sensor E
(G)
ACCEL POS SIG Throttle actuator opening/closing is displayed (Linked with
×
(%) accelerator pedal)
SIDE G-SENSOR
BRC
× Transverse G detected by yaw rate/side/decel G sensor
(m/s2)
STR ANGLE SIG
× Steering angle detected by steering angle sensor G
(°)
PRESS SENSOR
× Brake fluid pressure detected by pressure sensor
(bar)
H
ENGINE RPM
× Engine speed
[tr/min (rpm)]
FLUID LEV SW
× Brake fluid level switch signal status I
(On/Off)
FR RH IN SOL
×
(On/Off)
FR RH OUT SOL J
×
(On/Off)
FR LH IN SOL
×
(On/Off) K
FR LH OUT SOL
×
(On/Off)
Operation status of each solenoid valve
RR RH IN SOL L
×
(On/Off)
RR RH OUT SOL
×
(On/Off) M
RR LH IN SOL
×
(On/Off)
RR LH OUT SOL N
×
(On/Off)
MOTOR RELAY
× Motor and motor relay operation
(On/Off) O
ACTUATOR RLY
× Actuator relay operation
(On/Off)
ABS WARN LAMP P
× ABS warning lamp
(On/Off)
OFF LAMP
× ESP OFF indicator lamp
(On/Off)
SLIP LAMP
× SLIP indicator lamp
(On/Off)
1ST GEAR SIG
1st gear status
(On/Off)
BRC-105
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
SELECT MONITOR ITEM
Monitor item (Unit) ECU INPUT SIG- Remarks
MAIN SIGNLAS
NALS
N POSI SIG
N range status
(On/Off)
P POSI SIG
P range status
(On/Off)
R POSI SIG
R range status
(On/Off)
CRAKING SIG
CAN mask request for cranking
(On/Off)
CV1
Cut valve 1 monitor
(On/Off)
CV2
Cut valve 2 monitor
(On/Off)
SV1
Suction valve 1 monitor
(On/Off)
SV2
Suction valve 2 monitor
(On/Off)
STOP LAMP SW2
ASCD brake switch signal status
(On/Off)
STP ON RLY
Stop lamp on relay operation
(On/Off)
EBD WARN LAMP
Brake warning lamp
(On/Off)
HDC SW
HDC switch
(On/Off)
EBD SIGNAL
EBD operation
(On/Off)
ABS SIGNAL
ABS operation
(On/Off)
TCS SIGNAL
TCS operation
(On/Off)
VDC SIGNAL
ESP operation
(On/Off)
HSA SIGNAL
HSA operation
(On/Off)
HDC SIGNAL
HDC operation
(On/Off)
EBD FAIL SIG
EBD fail-safe status
(On/Off)
ABS FAIL SIG
ABS fail-safe status
(On/Off)
TCS FAIL SIG
TCS fail-safe status
(On/Off)
VDC FAIL SIG
ESP fail-safe status
(On/Off)
4WD MODE MONI
4WD mode monitor
(On/Off)
BRC-106
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
• The active test cannot be performed with the ABS warning lamp, ESP OFF indicator lamp, SLIP indi-
cator lamp and brake warning lamp are on. A
• ABS warning lamp, ESP OFF indicator lamp, SLIP indicator lamp and brake warning lamp are on dur-
ing active test.
• Erase memory of ICC system after implementing active test.
B
NOTE:
• When active test is performed while depressing the pedal, the pedal depression amount will change. This is
normal. (Only solenoid valve and ABS motor.)
• “TEST IS STOPPED” is displayed 10 seconds after operation start. C
• After “TEST IS STOPPED” is displayed, to perform test again, touch BACK and repeat step 3.
Test Item
D
ABS SOLENOID VALVE
• For ABS solenoid valve, touch “UP”, “KEEP” and “DOWN”. Then use screen monitor to check that solenoid
valve operates as shown in the table below.
E
Display
Test item Display item
UP KEEP DOWN
BRC
FR RH IN SOL OFF ON ON
FR RH OUT SOL OFF OFF ON*
FR RH SOL
CV1 OFF OFF OFF G
SV1 OFF OFF OFF
FR LH IN SOL OFF ON ON
H
FR LH OUT SOL OFF OFF ON*
FR LH SOL
CV2 OFF OFF OFF
SV2 OFF OFF OFF I
RR RH IN SOL OFF ON ON
RR RH OUT SOL OFF OFF ON*
RR RH SOL J
CV2 OFF OFF OFF
SV2 OFF OFF OFF
RR LH IN SOL OFF ON ON
K
RR LH OUT SOL OFF OFF ON*
RR LH SOL
CV1 OFF OFF OFF
SV1 OFF OFF OFF L
*: ON for 1 to 2 seconds after the touch, and then OFF.
BRC-107
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< FUNCTION DIAGNOSIS > [ESP/TCS/ABS]
Display
Test item Display item
UP ACT UP ACT KEEP
RR RH IN SOL OFF OFF OFF
RR RH OUT SOL OFF OFF OFF
RR RH SOL
CV2 OFF ON ON
SV2 OFF ON* OFF
RR LH IN SOL OFF OFF OFF
RR LH OUT SOL OFF OFF OFF
RR LH SOL
CV1 OFF ON ON
SV1 OFF ON* OFF
*: ON for 1 to 2 seconds after the touch, and then OFF.
ABS MOTOR
• Touch “ON” and “OFF” on screen. Make sure motor relay and actuator relay operates as shown in table
below.
Display
Test item Display item
ON OFF
MOTOR RELAY ON OFF
ABS MOTOR
ACTUATOR RLY ON ON
Display
Test item Display item
ON OFF
STP ON RLY STP ON RLY ON OFF
BRC-108
C1101, C1102, C1103, C1104 WHEEL SENSOR-1
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
COMPONENT DIAGNOSIS A
C1101, C1102, C1103, C1104 WHEEL SENSOR-1
Description INFOID:0000000001116850
B
When the sensor rotor rotates, the magnetic field changes. It converts the magnetic field changes to current
signals (rectangular wave) and transmits them to the ABS actuator and electric unit (control unit).
C
DTC Logic INFOID:0000000001116851
CAUTION: M
Do not check between wheel sensor terminals.
1.CHECK SENSOR AND SENSOR ROTOR
N
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface.
• Check sensor rotor for damage.
• Check wheel sensor for damage, disconnection or looseness.
• Check that there is no deformation the wheel sensor mounting surface. O
Are the sensor and sensor rotor normal?
YES >> GO TO 2.
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis. P
2.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect malfunctioning wheel sensor connector.
4. Check terminal to see if it is deformed, disconnected, loose, etc., Repair or replace it if any malfunction
condition is found.
BRC-109
C1101, C1102, C1103, C1104 WHEEL SENSOR-1
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
5. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 3.
NO >> Poor connection of connector terminal. Repair or replace connector.
3.CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect malfunctioning wheel sensor connector.
4. Check continuity between terminals. (Also check continuity when steering wheel is turned right and left
and when sensor harness inside the wheel house is moved.)
Wheel sensor
— Voltage
Connector Terminal
E39 (Front RH) 3
E22 (Front LH) 1
Ground Approx. 8 V or more
B41 (Rear RH) 7
B44 (Rear LH) 5
Is the inspection result normal?
BRC-110
C1101, C1102, C1103, C1104 WHEEL SENSOR-1
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
YES >> Replace applicable wheel sensor.
NO >> Replace ABS actuator and electric unit (control unit). A
Component Inspection INFOID:0000000001116853
On “DATA MONITOR”, select “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”, and “RR RH SEN-
SOR”, and check the vehicle speed.
C
RR RH SENSOR E
BRC-111
C1105, C1106, C1107, C1108 WHEEL SENSOR-2
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1105, C1106, C1107, C1108 WHEEL SENSOR-2
Description INFOID:0000000001116855
ABS unit continually monitors wheel speed sensors to detect abnormal signals.
DTC Logic INFOID:0000000001116856
Self-diagnosis results
RR RH SENSOR-2
RR LH SENSOR-2
FR RH SENSOR-2
FR LH SENSOR-2
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-112, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001282351
CAUTION:
Do not check between wheel sensor terminals.
1.CHECK SENSOR AND SENSOR ROTOR
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface.
• Check sensor rotor for damage.
• Check wheel sensor for damage, disconnection or looseness.
• Check that there is no deformation the wheel sensor mounting surface.
Are the sensor and sensor rotor normal?
YES >> GO TO 2.
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis.
2.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect malfunctioning wheel sensor connector.
4. Check terminal to see if it is deformed, disconnected, loose, etc., Repair or replace it if any malfunction
condition is found.
5. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 3.
BRC-112
C1105, C1106, C1107, C1108 WHEEL SENSOR-2
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
NO >> Poor connection of connector terminal. Repair or replace connector.
3.CHECK WHEEL SENSOR HARNESS A
I
Measurement terminal for ground circuit
ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal J
12, 21
27, 23
E36 E36 3, 4 Not existed K
15, 11
30, 26
5. Reconnect ABS actuator and electric unit (control unit) connector. L
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components. M
4.CHECK WHEEL SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between wheel sensor harness connector power supply terminal and ground. N
Wheel sensor
— Voltage O
Connector Terminal
E39 (Front RH) 3
E22 (Front LH) 1 P
Ground Approx. 8 V or more
B41 (Rear RH) 7
B44 (Rear LH) 5
Is the inspection result normal?
YES >> Replace applicable wheel sensor.
NO >> Replace ABS actuator and electric unit (control unit).
BRC-113
C1105, C1106, C1107, C1108 WHEEL SENSOR-2
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Component Inspection INFOID:0000000001282352
RR RH SENSOR
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-123, "Diagnosis Procedure".
BRC-114
C1109 POWER AND GROUND SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1109 POWER AND GROUND SYSTEM
A
Description INFOID:0000000001116860
Supplies electric power to the ABS actuator and electric unit (control unit). B
DTC Logic INFOID:0000000001116861
1.CHECK CONNECTOR J
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
K
replace terminal.
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
L
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Repair or replace connector.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT AND M
GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector. N
3. Turn ignition switch ON or OFF and check voltage between ABS actuator and electric unit (control unit)
harness connector terminal and ground.
BRC-115
C1109 POWER AND GROUND SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
BRC-116
C1110 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1110 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
A
Description INFOID:0000000001116864
ABS unit is continuously monitoring ECU hardware and software for correct operation. B
DTC Logic INFOID:0000000001116865
Self-diagnosis results
CONTROLLER FAILURE H
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-117, "Diagnosis Procedure".
NO >> INSPECTION END I
J
1.REPLACE ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
CAUTION:
Replace ABS actuator and electric unit (control unit) when self-diagnostic result shows items other K
than those applicable.
BRC-117
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
Description INFOID:0000000001116868
PUMP
The pump returns the brake fluid stored in the reservoir to the master cylinder by reducing the pressure.
MOTOR
The motor drives the pump according to the signals transmitted by the ABS actuator and electric unit (control
unit).
DTC Logic INFOID:0000000001116869
Self-diagnosis results
PUMP MOTOR
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-118, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116870
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnect, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK ABS MOTOR AND MOTOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check voltage between the ABS actuator and electric unit (control unit) harness connector terminal and
ground.
BRC-118
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Is the inspection result normal?
YES >> GO TO 3. A
NO >> Repair or replace malfunctioning components.
3.ABS POWER SUPPLY CHECK (UNDER LOAD CONDITION)
B
Use 12 V lamp (normal rating 10 to 20 W) connected between E36 terminals 2 and 3. With ignition switch ON
check bulb illuminates correctly.
Is the inspection result normal?
C
YES >> GO TO 4.
NO >> Check both power supply and ground circuit.
4.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT D
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check continuity between ABS actuator and electric unit (control unit) harness connector terminals and E
ground.
Display
Test item Display item
ON OFF K
MOTOR RELAY ON OFF
ABS MOTOR
ACTUATOR RLY ON ON
L
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-118, "Diagnosis Procedure". M
BRC-119
C1113 G SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1113 G SENSOR
Description INFOID:0000000001470549
Yaw rate/side/decel G sensor detects G affecting the vehicle, and transmits the data to the ABS actuator and
electric unit (control unit) as an analog voltage signal.
DTC Logic INFOID:0000000001470550
Self-diagnosis results
G SENSOR
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-120, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001470551
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect yaw rate/side/decel G sensor connector.
4. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
5. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK YAW RATE/SIDE/DECEL G SENSOR HARNESS
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect yaw rate/side/decel G sensor connector.
4. Check continuity between yaw rate/side/decel G sensor harness connector terminals and ABS actuator
and electric unit (control unit) harness connector terminals.
ABS actuator and electric unit (control unit) Yaw rate/side/decel G sensor
Continuity
Connector Terminal Connector Terminal
13 4
14 5
E36 B38 Existed
28 2
29 6
BRC-120
C1113 G SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Is the inspection result normal?
YES >> GO TO 3. A
NO >> Repair or replace malfunctioning components.
3.CHECK YAW RATE/SIDE/DECEL G SENSOR HARNESS CONNECTOR
B
Check continuity between G sensor harness connector terminal and ground.
BRC-121
C1113 G SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Is the inspection result normal?
YES >> Replace ABS actuator end electric unit (control unit). Perform self-diagnosis again.
NO >> Replace yaw rate/side/decel G sensor. Perform self-diagnosis again.
Component Inspection INFOID:0000000001470552
SIDE G SENSOR
DECEL G SENSOR
BRC-122
C1115 WHEEL SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1115 WHEEL SENSOR
A
Description INFOID:0000000001116878
When the sensor rotor rotates, the magnetic field changes. It converts the magnetic field changes to current B
signals (rectangular wave) and transmits them to the ABS actuator and electric unit (control unit).
DTC Logic INFOID:0000000001116879
C
DTC DETECTION LOGIC
CAUTION:
Do not check between wheel sensor terminals. J
1.CHECK TIRES
Check air pressure, wear and size. K
Are air pressure, wear and size within standard?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire. L
2.CHECK SENSOR AND SENSOR ROTOR
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface.
M
• Check that there is no deformation, misalignment, float, and backlash on the wheel sensor and wheel sensor
mounting surface.
• Check that the wheel sensor in installed with no misalignment and backlash.
Are the sensor and sensor rotor normal? N
YES >> GO TO 3.
NO >> Repair wheel sensor mount or replace sensor rotor.
3.CHECK WHEEL SENSOR HARNESS O
BRC-123
C1115 WHEEL SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Measurement terminal for signal circuit
ABS actuator and electric unit (control unit) Wheel sensor
Continuity
Connector Terminal Connector Terminal
12 E39 (Front RH) 4
27 E22 (Front LH) 2
E36 Existed
15 B41 (Rear RH) 8
30 B44 (Rear LH) 6
Wheel sensor
— Voltage
Connector Terminal
E39 (Front RH) 3
E22 (Front LH) 1
Ground Approx. 8 V or more
B41 (Rear RH) 7
B44 (Rear LH) 5
Is the inspection result normal?
YES >> Replace applicable wheel sensor.
NO >> Replace ABS actuator and electric unit (control unit).
Component Inspection INFOID:0000000001524144
BRC-124
C1115 WHEEL SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
RR RH SENSOR
Is the inspection result normal? C
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-109, "Diagnosis Procedure".
D
BRC
BRC-125
C1116 STOP LAMP SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1116 STOP LAMP SWITCH
Description INFOID:0000000001116883
The stop lamp switch transmits the stop lamp switch signal (ON/OFF) to the ABS actuator and electric unit
(control unit).
DTC Logic INFOID:0000000001116884
Self-diagnosis results
STOP LAMP SW
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-126, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116885
BRC-126
C1116 STOP LAMP SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
E
1.CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch connector. BRC
3. Check continuity between stop lamp switch connector terminals.
BRC-127
C1118 4WD SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1118 4WD SYSTEM
Description INFOID:0000000001115811
It transmits the value calculated by 4WD control unit to ABS actuator and electric unit (control unit) with 4WD
communication line (line for 4WD system only). ABS actuator and electric unit (control unit) controls 4WD
solenoid valve according to the received command value.
DTC Logic INFOID:0000000001115812
Self-diagnosis results
4WD SYSTEM
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-128, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001115813
BRC-128
C1120, C1122, C1124, C1126 IN ABS SOL
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1120, C1122, C1124, C1126 IN ABS SOL
A
Description INFOID:0000000001116888
The solenoid valve increases, holds or decreases the fluid pressure of each brake caliper according to the sig- B
nals transmitted by the ABS actuator and electric unit (control unit).
DTC Logic INFOID:0000000001116889
C
DTC DETECTION LOGIC
Self-diagnosis results
FR LH IN ABS SOL I
FR RH IN ABS SOL
RR LH IN ABS SOL
J
RR RH IN ABS SOL
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-129, "Diagnosis Procedure". K
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116890
L
1.CHECK SENSOR AND SENSOR ROTOR
• Check that there is no damage or adherence of foreign matter on the sensor rotor surface. M
• Check sensor rotor for damage.
• Check wheel sensor for damage, disconnection or looseness.
• Check that there is no deformation the wheel sensor mounting surface.
N
Are the sensor and sensor rotor normal?
YES >> GO TO 2.
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis.
O
2.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector. P
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 3.
NO >> Poor connection of connector terminal. Replace or repair connector.
BRC-129
C1120, C1122, C1124, C1126 IN ABS SOL
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
3.CHECK SOLENOID, ESP SWITCH-OVER VALVE AND ACTUATOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check voltage between ABS actuator and electric unit (control unit) harness connector terminal and
ground.
Display
Test item Display item
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH OUT SOL OFF OFF ON*
FR RH SOL
CV1 OFF OFF OFF
SV1 OFF OFF OFF
FR LH IN SOL OFF ON ON
FR LH OUT SOL OFF OFF ON*
FR LH SOL
CV2 OFF OFF OFF
SV2 OFF OFF OFF
RR RH IN SOL OFF ON ON
RR RH OUT SOL OFF OFF ON*
RR RH SOL
CV2 OFF OFF OFF
SV2 OFF OFF OFF
RR LH IN SOL OFF ON ON
RR LH OUT SOL OFF OFF ON*
RR LH SOL
CV1 OFF OFF OFF
SV1 OFF OFF OFF
*: ON for 1 to 2 seconds after the touch, and then OFF.
BRC-130
C1120, C1122, C1124, C1126 IN ABS SOL
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Is the inspection result normal?
YES >> INSPECTION END A
NO >> Go to diagnosis procedure. Refer to BRC-129, "Diagnosis Procedure".
BRC
BRC-131
C1121, C1123, C1125, C1127 OUT ABS SOL
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1121, C1123, C1125, C1127 OUT ABS SOL
Description INFOID:0000000001116893
The solenoid valve increases, holds or decreases the fluid pressure of each brake caliper according to the sig-
nals transmitted by the ABS actuator and electric unit (control unit).
DTC Logic INFOID:0000000001116894
Self-diagnosis results
FR LH OUT ABS SOL
FR RH OUT ABS SOL
RR LH OUT ABS SOL
RR RH OUT ABS SOL
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-132, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001282357
BRC-132
C1121, C1123, C1125, C1127 OUT ABS SOL
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
3.CHECK SOLENOID, ESP SWITCH-OVER VALVE AND ACTUATOR RELAY POWER SUPPLY CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check voltage between ABS actuator and electric unit (control unit) harness connector terminal and
B
ground.
Check continuity between ABS actuator and electric unit (control unit) harness connector terminals and
ground.
BRC
FR LH IN SOL OFF ON ON
FR LH OUT SOL OFF OFF ON* N
FR LH SOL
CV2 OFF OFF OFF
SV2 OFF OFF OFF
RR RH IN SOL OFF ON ON O
RR RH OUT SOL OFF OFF ON*
RR RH SOL
CV2 OFF OFF OFF
P
SV2 OFF OFF OFF
RR LH IN SOL OFF ON ON
RR LH OUT SOL OFF OFF ON*
RR LH SOL
CV1 OFF OFF OFF
SV1 OFF OFF OFF
*: ON for 1 to 2 seconds after the touch, and then OFF.
BRC-133
C1121, C1123, C1125, C1127 OUT ABS SOL
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-132, "Diagnosis Procedure".
BRC-134
C1130 ENGINE SIGNAL
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1130 ENGINE SIGNAL
A
Description INFOID:0000000001116898
ABS actuator and electric unit (control unit) and ECM exchange the engine signal with CAN communication B
line.
DTC Logic INFOID:0000000001116899
C
DTC DETECTION LOGIC
Self-diagnosis results
ENGINE SIGNAL 1 H
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-135, "Diagnosis Procedure".
NO >> INSPECTION END I
Diagnosis Procedure INFOID:0000000001116900
1. Perform ECM self-diagnosis. Repair or replace items indicated, then perform ECM self-diagnosis again.
- MR20DE: ECM-87, "CONSULT-III Function".
K
- QR25DE: ECQ-89, "CONSULT-III Function".
- M9R: ECR-97, "Diagnosis Description".
2. Perform ABS actuator and electric unit (control unit) self-diagnosis.
Is any item indicated on the self-diagnosis display? L
YES >> Repair or replace the affected part.
NO >> INSPECTION END
M
BRC-135
C1140 ACTUATOR RELAY SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1140 ACTUATOR RELAY SYSTEM
Description INFOID:0000000001116873
Activates or deactivates each solenoid valve according to the signals transmitted by the ABS actuator and
electric unit (control unit).
DTC Logic INFOID:0000000001116874
Self-diagnosis results
ACTUATOR RLY
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-136, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116875
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK SOLENOID, ESP SWITCH-OVER VALVE AND ACTUATOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check voltage between ABS actuator and electric unit (control unit) harness connector terminal and
ground.
BRC-136
C1140 ACTUATOR RELAY SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Display
Test item Display item J
ON OFF
MOTOR RELAY ON OFF
ABS MOTOR
ACTUATOR RLY ON ON
K
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-136, "Diagnosis Procedure". L
BRC-137
C1142 PRESS SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1142 PRESS SENSOR
Description INFOID:0000000001116902
The pressure sensor converts the brake fluid pressure to an electric signal and transmits it to the ABS actuator
and electric unit (control unit).
DTC Logic INFOID:0000000001116903
Self-diagnosis results
PRESS SEN CIRCUIT
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-138, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116904
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect pressure sensor connector.
4. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
5. Reconnect connectors securely.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK HARNESS
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect pressure sensor connector.
4. Check continuity between pressure sensor harness connector terminals and ABS actuator and electric
unit (control unit) harness connector terminals.
BRC-138
C1142 PRESS SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Pressure sensor I
Voltage
Connector Terminal
E31 1–2 Approx. 5 V
J
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace ABS actuator and electric unit (control unit). K
4.CHECK PRESSURE SENSOR
1. Turn ignition switch OFF.
2. Connect following terminals between pressure sensor and connector. L
Connector
Pressure sensor M
Connector Terminal
1 1
2 E31 2 N
3 3
3. Turn ignition switch ON.
4. In 1 second or more after ignition switch ON, check pressure sensor voltage under the following condi- O
tions: (1) with brake pedal depressed, (2) with brake pedal not depressed.
Pressure sensor P
Condition Voltage
connector Terminal
When brake pedal is not depressed. Approx. 0.5 V
E31 1–2
When brake pedal is depressed. 0.5 – 4.5 V (Note)
NOTE:
Voltage changes according to the degree of the application of the brake pedal.
BRC-139
C1142 PRESS SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace pressure sensor.
Component Inspection INFOID:0000000001116905
PRESS SENSOR
Condition
(DATA MONITOR)
With ignition switch turned ON and brake pedal released. Approx. 0 bar
With ignition switch turned ON and brake pedal depressed. 0 to 200 bar
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-138, "Diagnosis Procedure".
BRC-140
C1143, C1144 STEERING ANGLE SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1143, C1144 STEERING ANGLE SENSOR
A
Description INFOID:0000000001116907
The steering angle sensor detects the rotation amount, angular velocity and direction of the steering wheel, B
and transmits the data to the ABS actuator and electric unit (control unit) via CAN communication.
DTC Logic INFOID:0000000001116908
C
DTC DETECTION LOGIC
J
1.CHECK VEHICLE STATE
Check vehicle for any suspension/steering misalignment or damage.
Is the inspection result normal? K
YES >> GO TO 2.
NO >> Correct any damage found.
2.CHECK CONNECTOR L
BRC-141
C1143, C1144 STEERING ANGLE SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
4. Turn ignition switch ON.
5. Check voltage between steering angle sensor harness connector terminal and ground.
>> END
BRC-142
C1145 YAW RATE SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1145 YAW RATE SENSOR
A
Description INFOID:0000000001116912
The yaw rate/side/decel G sensor detects the yaw rate affecting the vehicle, and transmits the data to the ABS B
actuator and electric unit (control unit) as an analog voltage signal.
DTC Logic INFOID:0000000001116913
C
DTC DETECTION LOGIC
1.CHECK CONNECTOR J
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect yaw rate/side/decel G sensor connector. K
4. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
5. Reconnect connectors and then perform the self-diagnosis.
L
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Replace or repair connector.
M
2.CHECK YAW RATE/SIDE/DECEL G SENSOR HARNESS
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector. N
3. Disconnect yaw rate/side/decel G sensor connector.
4. Check continuity between yaw rate/side/decel G sensor harness connector terminals and ABS actuator
and electric unit (control unit) harness connector terminals.
O
ABS actuator and electric unit (control unit) Yaw rate/side/decel G sensor
Continuity
Connector Terminal Connector Terminal
P
13 4
14 5
E36 B38 Existed
28 2
29 6
Is the inspection result normal?
YES >> GO TO 3.
BRC-143
C1145 YAW RATE SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
NO >> Repair or replace malfunctioning components.
3.CHECK YAW RATE/SIDE/DECEL G SENSOR HARNESS CONNECTOR
Check continuity between G sensor harness connector terminal and ground.
BRC-144
C1145 YAW RATE SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
NO >> Replace yaw rate/side/decel G sensor. Perform self-diagnosis again.
A
Component Inspection INFOID:0000000001116915
BRC
BRC-145
C1146 SIDE G SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1146 SIDE G SENSOR
Description INFOID:0000000001116917
Yaw rate/side/decel G sensor detects G affecting the vehicle, and transmits the data to the ABS actuator and
electric unit (control unit) as an analog voltage signal.
DTC Logic INFOID:0000000001116918
Self-diagnosis results
SIDE G-SEN CIRCUIT
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-146, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001495309
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect yaw rate/side/decel G sensor connector.
4. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
5. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK YAW RATE/SIDE/DECEL G SENSOR HARNESS
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect yaw rate/side/decel G sensor connector.
4. Check continuity between yaw rate/side/decel G sensor harness connector terminals and ABS actuator
and electric unit (control unit) harness connector terminals.
ABS actuator and electric unit (control unit) Yaw rate/side/decel G sensor
Continuity
Connector Terminal Connector Terminal
13 4
14 5
E36 B38 Existed
28 2
29 6
Is the inspection result normal?
YES >> GO TO 3.
BRC-146
C1146 SIDE G SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
NO >> Repair or replace malfunctioning components.
3.CHECK YAW RATE/SIDE/DECEL G SENSOR HARNESS CONNECTOR A
P
Yaw rate/side/decel G sensor
Voltage
connector Terminal
5–2 2.5 – 4.5 V
B38
6–2 0.5 – 2.5 V
Is the inspection result normal?
YES >> Replace ABS actuator end electric unit (control unit). Perform self-diagnosis again.
BRC-147
C1146 SIDE G SENSOR
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
NO >> Replace yaw rate/side/decel G sensor. Perform self-diagnosis again.
Component Inspection INFOID:0000000001116920
BRC-148
C1154 PNP SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1154 PNP SWITCH
A
Description INFOID:0000000001351212
CAUTION: M
• Regarding vehicles with M/T, “PNP POSI SIG” may be detected when holding the gear for a long time
in the center between the 1st position and N/R position. This is not an error if the system returns to
normal after restarting the engine.
• “PNP POSI SIG” may be detected when going up a slope, being toed with ignition switch ON and the N
gear in a shift position other than R position. This is not a shift position error. The system returns to
normal when parking on level ground after stopping the traction and restarting the engine.
1.CEHCK CONNECTOR O
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect 1st gear position switch connector. P
4. Disconnect back-up lamp switch connector.
5. Disconnect park/neutral position switch connector.
6. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
7. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
BRC-149
C1154 PNP SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK EACH SWITCH
Select “1ST GEAR SIG”, “N POSI SIG” and “R POSI SIG” in “DATA MONITOR” and check 1st gear position
switch, park/neutral position switch and back-up lamp switch signal.
DATA MONITOR
Gear position
1ST GEAR SIG N POSI SIG R POSI SIG
R Off Off On
N Off On Off
1 On Off Off
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK HARNESS 1
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect 1st gear position switch connector.
4. Check continuity between ABS actuator and electric unit (control unit) harness connector terminal and 1st
gear position switch harness connector terminal.
BRC-150
C1154 PNP SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Replace or repair malfunctioning components. A
Component Inspection INFOID:0000000001351215
Select “1ST GEAR SIG”, “N POSI SIG” and “R POSI SIG” in “DATA MONITOR” and check 1st gear position
switch, park/neutral position switch and back-up lamp switch signal.
C
DATA MONITOR
Gear position
1ST GEAR SIG N POSI SIG R POSI SIG D
R Off Off On
N Off On Off
1 On Off Off E
BRC-151
C1155 BRAKE FLUID LEVEL SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1155 BRAKE FLUID LEVEL SWITCH
Description INFOID:0000000001116927
Brake fluid level switch contacts close when brake fluid level is low. This is detected by the combination meter
which sends the status of fluid level to the ESP unit via the CAN bus.
DTC Logic INFOID:0000000001116928
Self-diagnosis results
BR FLUID LEVEL LOW
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-152, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116929
BRC-152
C1155 BRAKE FLUID LEVEL SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Is any item indicated on the self-diagnosis display?
YES >> GO TO 5. A
NO >> Poor connection of connector terminal. Replace or repair connector.
5.CHECK BRAKE FLUID LEVEL SWITCH
B
1. Turn ignition switch OFF.
2. Disconnect brake fluid level switch connector.
3. Check continuity between brake fluid level switch connector terminals.
C
Brake fluid level switch
Condition Continuity
Connector Terminal
D
When brake fluid is full in the reservoir
Not existed
tank.
E37 1–2
When brake fluid is empty in the reservoir E
Existed
tank.
Is the inspection result normal?
YES >> GO TO 6. BRC
NO >> Brake fluid level switch is malfunction. Replace reservoir tank.
6.CHECK BRAKE FLUID LEVEL SWITCH CIRCUIT
1. Disconnect combination meter connector. G
2. Check continuity between brake fluid level switch harness connector terminals and combination meter
harness connector terminal and/or ground.
H
Combination meter Brake fluid level switch
Continuity
Connector Terminal Connector Terminal
I
M34 27 E37 1 Existed
Combination meter J
— Continuity
Connector Terminal
M34 27 Ground Not existed
K
BRC-153
C1155 BRAKE FLUID LEVEL SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-152, "Diagnosis Procedure".
BRC-154
C1164, C1165 CV SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1164, C1165 CV SYSTEM
A
Description INFOID:0000000001115612
The cut valve shuts off the normal brake fluid path from the master cylinder, when ESP/TCS is activated. B
DTC Logic INFOID:0000000001115613
Self-diagnosis results
CV1 H
CV2
Is above displayed on the self-diagnosis display?
I
YES >> Proceed to diagnosis procedure. Refer to BRC-155, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001115614 J
1.CHECK CONNECTOR
1. Turn ignition switch OFF. K
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal. L
4. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2. M
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK SOLENOID, ESP SWITCH-OVER VALVE AND ACTUATOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. N
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check voltage between ABS actuator and electric unit (control unit) harness connector terminal and
ground. O
Display
Test item Display item
UP ACT UP ACT KEEP
FR RH IN SOL OFF OFF OFF
FR RH OUT SOL OFF OFF OFF
FR RH SOL
CV1 OFF ON ON
SV1 OFF ON* OFF
FR LH IN SOL OFF OFF OFF
FR LH OUT SOL OFF OFF OFF
FR LH SOL
CV2 OFF ON ON
SV2 OFF ON* OFF
RR RH IN SOL OFF OFF OFF
RR RH OUT SOL OFF OFF OFF
RR RH SOL
CV2 OFF ON ON
SV2 OFF ON* OFF
RR LH IN SOL OFF OFF OFF
RR LH OUT SOL OFF OFF OFF
RR LH SOL
CV1 OFF ON ON
SV1 OFF ON* OFF
*: ON for 1 to 2 seconds after the touch, and then OFF.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-155, "Diagnosis Procedure".
BRC-156
C1166, C1167 SV SYSTEM
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1166, C1167 SV SYSTEM
A
Description INFOID:0000000001115828
The suction valve supplies the brake fluid from the master cylinder to the pump, when ESP/TCS is activated. B
DTC Logic INFOID:0000000001115829
Self-diagnosis results
SV1 H
SV2
Is above displayed on the self-diagnosis display?
I
YES >> Proceed to diagnosis procedure. Refer to BRC-157, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001116368 J
1.CHECK CONNECTOR
1. Turn ignition switch OFF. K
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal. L
4. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2. M
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK SOLENOID, ESP SWITCH-OVER VALVE AND ACTUATOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. N
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check voltage between ABS actuator and electric unit (control unit) harness connector terminal and
ground. O
Display
Test item Display item
UP ACT UP ACT KEEP
FR RH IN SOL OFF OFF OFF
FR RH OUT SOL OFF OFF OFF
FR RH SOL
CV1 OFF ON ON
SV1 OFF ON* OFF
FR LH IN SOL OFF OFF OFF
FR LH OUT SOL OFF OFF OFF
FR LH SOL
CV2 OFF ON ON
SV2 OFF ON* OFF
RR RH IN SOL OFF OFF OFF
RR RH OUT SOL OFF OFF OFF
RR RH SOL
CV2 OFF ON ON
SV2 OFF ON* OFF
RR LH IN SOL OFF OFF OFF
RR LH OUT SOL OFF OFF OFF
RR LH SOL
CV1 OFF ON ON
SV1 OFF ON* OFF
*: ON for 1 to 2 seconds after the touch, and then OFF.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-155, "Diagnosis Procedure".
BRC-158
C1176 STOP LAMP SW2
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
C1176 STOP LAMP SW2
A
Description INFOID:0000000001115833
When the brake pedal is depressed, ASCD brake switch is turned OFF and stop lamp switch is turned ON. B
DTC Logic INFOID:0000000001115834
Self-diagnosis results G
STOP LAMP SW2
Is above displayed on the self-diagnosis display?
H
YES >> Proceed to diagnosis procedure. Refer to BRC-159, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000001115835
I
1.CHECK CONNECTOR
1. Turn ignition switch OFF. J
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal. K
4. Reconnect connectors and then perform the self-diagnosis.
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2. L
NO >> Poor connection of connector terminal. Replace or repair connector.
2.CHECK ASCD BRAKE SWITCH
1. Turn ignition switch OFF. M
2. Disconnect ASCD brake switch connector.
3. Check continuity between ASCD brake switch connector terminals.
N
ASCD brake switch
Condition Continuity
Terminal
Brake pedal is fully released. Existed
O
1−2
Brake pedal is slightly depressed. Not existed
Is the inspection result normal? P
YES >> GO TO 3.
NO >> Replace ASCD brake switch.
3.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch connector.
3. Turn ignition switch ON.
BRC-159
C1176 STOP LAMP SW2
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
4. Check voltage between ASCD brake switch harness connector and ground.
BRC-160
U1000 CAN COMM CIRCUIT
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
U1000 CAN COMM CIRCUIT
A
Description INFOID:0000000001115622
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000001115623
D
G
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector. H
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and perform self-diagnosis.
I
Self-diagnosis results
CAN COMM CIRCUIT J
Is above displayed on the self-diagnosis display?
YES >> Go to LAN-21, "CAN System Specification Chart".
NO >> INSPECTION END K
BRC-161
U1010 CONTROL UNIT (CAN)
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
U1010 CONTROL UNIT (CAN)
Description INFOID:0000000001115842
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000001115843
BRC-162
PARKING BRAKE SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
PARKING BRAKE SWITCH
A
Description INFOID:0000000001116936
The parking brake switch converts the status of the parking brake pedal to an electric signal and transmits it to B
the ABS actuator and electric unit (control unit).
Component Function Check INFOID:0000000001116937
C
1.CHECK PARKING BRAKE SWITCH OPERATION
Operate the parking brake pedal. Then check that the brake warning lamp in the combination meter turns on/
off correctly. D
H
1.CHECK PARKING BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect parking brake switch connector. I
3. Check continuity between parking brake switch connector terminal and ground.
P
1.CHECK PARKING BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect parking brake switch connector.
3. Check continuity between parking brake switch connector terminal and ground.
BRC-163
PARKING BRAKE SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
BRC-164
ESP OFF SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
ESP OFF SWITCH
A
Description INFOID:0000000001116940
ESP OFF switch can deactivate (turn OFF) the ESP/TCS function by pressing the ESP OFF switch. B
Component Function Check INFOID:0000000001116941
I
ESP OFF switch
Condition Continuity
Terminal
When ESP OFF switch is hold pressed. Existed J
1–2
When releasing ESP OFF switch. Not existed
Is the inspection result normal?
K
YES >> GO TO 2.
NO >> ESP OFF switch is malfunctioning. Replace ESP OFF switch.
2.CHECK ESP OFF SWITCH HARNESS L
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Check continuity between ESP OFF switch connector terminals and ABS actuator and electric unit (con-
trol unit) connector terminal and/or ground. M
BRC-165
ESP OFF SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
YES >> GO TO 3.
NO >> If the open or short in harness, repair or replace harness.
3.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-24, "Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Repair or replace combination meter.
Component Inspection INFOID:0000000001116943
BRC-166
HDC SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
HDC SWITCH
A
Description INFOID:0000000001116974
HDC switch can activate the HDC function by pressing the HDC switch. B
Component Function Check INFOID:0000000001116975
I
HDC switch
Condition Continuity
Terminal
HDC switch: ON Existed J
1−2
HDC switch: OFF Not existed
Is the inspection result normal?
K
YES >> GO TO 2.
NO >> HDC switch is malfunctioning. Replace HDC switch.
2.CHECK HDC SWITCH HARNESS L
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Check continuity between HDC switch connector terminals and ABS actuator and electric unit (control
unit) connector terminal and/or ground. M
HDC switch
— Continuity
Connector Terminal
M39 2 Ground Existed
Is the inspection result normal?
BRC-167
HDC SWITCH
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
YES >> GO TO 3.
NO >> If the open or short in harness, repair or replace harness.
3.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-24, "Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Repair or replace combination meter.
Component Inspection INFOID:0000000001116977
HDC switch
Condition Continuity
Terminal
HDC switch: ON Existed
1−2
HDC switch: OFF Not existed
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace HDC switch.
BRC-168
ABS WARNING LAMP
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
ABS WARNING LAMP
A
Description INFOID:0000000001116944
×: ON –: OFF B
Condition ABS warning lamp
Ignition switch OFF –
For 1 second after turning ON ignition switch × C
1 second later after turning ON ignition switch –
ABS function is malfunctioning. ×
D
EBD function is malfunctioning. ×
1.CHECK SELF-DIAGNOSIS H
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Is the inspection result normal?
I
YES >> GO TO 2.
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER J
Check if the indication and operation of combination meter are normal. Refer to MWI-24, "Diagnosis Descrip-
tion".
Is the inspection result normal? K
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Repair or replace combination meter.
L
BRC-169
BRAKE WARNING LAMP
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
BRAKE WARNING LAMP
Description INFOID:0000000001116947
×: ON –: OFF
BRC-170
ESP OFF INDICATOR LAMP
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
ESP OFF INDICATOR LAMP
A
Description INFOID:0000000001116950
×: ON –: OFF B
Condition ESP OFF indicator lamp
Ignition switch OFF –
For 1 second after turning ON ignition switch × C
1 second later after turning ON ignition switch –
ESP OFF switch turned ON. (ESP function is OFF.) ×
D
ESP/TCS function is malfunctioning. ×
ABS function is malfunctioning. ×
EBD function is malfunctioning. × E
HDC function is malfunctioning. ×
K
1.CHECK ESP OFF SWITCH
Check that the ESP OFF indicator lamp in the combination meter turns ON/OFF correctly when operating the
ESP OFF switch. L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check ESP OFF switch. Refer to BRC-165, "Diagnosis Procedure". M
2.CHECK SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis. N
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check items displayed by self-diagnosis. O
3.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-24, "Diagnosis Descrip-
P
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Repair or replace combination meter.
BRC-171
SLIP INDICATOR LAMP
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
SLIP INDICATOR LAMP
Description INFOID:0000000001116953
×: ON –: OFF
1.CHECK SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-24, "Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Repair or replace combination meter.
BRC-172
HDC INDICATOR LAMP
< COMPONENT DIAGNOSIS > [ESP/TCS/ABS]
HDC INDICATOR LAMP
A
Description INFOID:0000000001116845
×: ON –: OFF B
Condition HDC indicator lamp
Ignition switch OFF –
For 1 second after turning ON ignition switch × C
1 second later after turning ON ignition switch –
VDC/TCS function is malfunctioning. ×
D
HDC function is malfunctioning. –
HDC switch is pressed (HDC function ON) × (Note)
NOTE: E
• When all HDC control conditions are satisfied: ON
• When HDC control conditions are not satisfied: BLINK
BRC
Component Function Check INFOID:0000000001116846
BRC-173
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
ECU DIAGNOSIS
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Reference Value INFOID:0000000001115646
Data monitor
Monitor item Display content Reference value in
Condition
normal operation
Vehicle stopped 0 [km/h (MPH)]
BRC-174
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
Data monitor
Monitor item Display content A
Reference value in
Condition
normal operation
BRC-175
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
Data monitor
Monitor item Display content Reference value in
Condition
normal operation
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
RR LH IN SOL Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
RR LH OUT SOL Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
When the motor relay and motor are op-
On
erating
MOTOR RELAY Motor and motor relay operation
When the motor relay and motor are not
Off
operating
When the actuator relay is operating On
ACTUATOR RLY Actuator relay operation
When the actuator relay is not operating Off
BRC-176
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
Data monitor
Monitor item Display content A
Reference value in
Condition
normal operation
In ESP fail-safe On
VDC FAIL SIG ESP fail-safe signal B
ESP is normal Off
Crank is active On
CRANKING SIG Crank operation
Crank is inactive Off C
With 1st gear On
1ST GEAR SIG 1st gear operation
Without 1st gear Off
D
For N range On
N POSI SIG N position signal
Except for N range Off
For P range On E
P POSI SIG P position signal
Except for P range Off
For R range On
R POSI SIG R position signal
Except for R range Off BRC
AUTO is active AUTO
4WD MODE MONI Axle condition LOCK is active LOCK
G
2WD is active 2WD
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On H
ator relay is inactive (in fail-safe mode)
CV1 Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON) I
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode) J
CV2 Operation status of each solenoid valve
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON) K
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
SV1 Operation status of each solenoid valve L
When the actuator (solenoid valve) is
not active and actuator relay is active Off
(ignition switch ON)
M
Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actu- On
ator relay is inactive (in fail-safe mode)
SV2 Operation status of each solenoid valve
When the actuator (solenoid valve) is N
not active and actuator relay is active Off
(ignition switch ON)
When brake pedal is depressed On O
STOP LAMP SW2 Stop lamp switch signal status
When brake pedal is not depressed Off
Stop lamp on relay is active On
STOP ON RLY Stop lamp on relay operation P
Stop lamp on relay is inactive Off
HDC switch ON
On
(HDC indicator lamp is ON)
HDC SW HDC switch ON/OFF status
HDC switch OFF
Off
(HDC indicator lamp is OFF)
BRC-177
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
Data monitor
Monitor item Display content Reference value in
Condition
normal operation
BRC-178
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
Wiring Diagram -BRAKE CONTROL SYSTEM- INFOID:0000000001115647
BRC
P
JCFWA0035GB
BRC-179
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
JCFWA0036GB
BRC-180
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
BRC
JCFWA0037GB
BRC-181
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
JCFWA0038GB
BRC-182
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
BRC
JCFWA0039GB
BRC-183
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
JCFWA0040GB
BRC-184
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
BRC
JCFWA0041GB
P
Fail-Safe INFOID:0000000001115648
BRC-185
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
• For malfunction of ABS, only the EBD is activated and the condition of vehicle is the same condition of vehi-
cles without TCS/ABS system.
NOTE:
ABS self-diagnosis sound may be heard. That is a normal condition because a self-diagnosis for “Ignition
switch ON” and “The first starting” are being performed.
• For malfunction of EBD, EBD and ABS become inoperative, and the condition of vehicle is the same as the
condition of vehicles without TCS/ABS, EBD system.
ESP/TCS
In case of malfunction in the ESP/TCS/ABS system, ESP OFF indicator lamp, SLIP indicator lamp are turned
on, and the condition of vehicle is the same as the condition of vehicles without ESP/TCS control.
CAUTION:
If the Fail-Safe function is activated, then perform self-diagnosis for ESP/TCS/ABS control system.
HDC/HSA
• In case of HDC system malfunction, the HDC indicator lamp will remain off even though the HDC switch is
operated and the condition of the vehicle is the same as the condition of vehicles without HDC system.
• In case of HSA system malfunction, the VDC OFF and SLIP indicator lamps are turned ON and the condition
of the vehicle is the same as the condition of vehicles without HSA system.
DTC No. Index INFOID:0000000001115649
BRC-186
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS > [ESP/TCS/ABS]
DTC Items (CONSULT screen terms) Reference
A
C1145 YAW RATE SENSOR BRC-143, "Description"
C1146 SIDE G-SEN CIRCUIT BRC-146, "Description"
C1154 PNP POSI SIG BRC-149, "Description" B
C1155 BR FLUID LEVEL LOW BRC-152, "Description"
C1164 CV 1
BRC-155, "Description"
C1165 CV 2 C
C1166 SV 1
BRC-157, "Description"
C1167 SV 2
D
C1176 STOP LAMP SW2 BRC-159, "Description"
U1000 CAN COMM CIRCUIT BRC-161, "Description"
U1010 CONTROL UNIT(CAN) BRC-162, "Description" E
BRC
BRC-187
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY
< SYMPTOM DIAGNOSIS > [ESP/TCS/ABS]
SYMPTOM DIAGNOSIS
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY
Diagnosis Procedure INFOID:0000000001115651
1.CHECK START
Check front and rear brake force distribution using a brake tester.
• LHD models: Refer to BR-52, "General Specifications".
• RHD models: Refer to BR-99, "General Specifications".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE
Make sure that there is no excessive play in the front and rear axles.
• Front
- 2WD models: Refer to FAX-7, "Inspection".
- 4WD models: Refer to FAX-40, "Inspection".
• Rear
- 2WD models: Refer to RAX-3, "Inspection".
- 4WD models: Refer to RAX-9, "Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following.
• Wheel sensor installation for damage.
• Sensor rotor installation for damage.
• Wheel sensor connector connection.
• Wheel sensor harness inspection.
Is the inspection result normal?
YES >> GO TO 4.
NO >> • Replace wheel sensor or sensor rotor.
• Repair harness.
4.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving.
Is the ABS warning lamp illuminated?
YES >> Perform self-diagnosis.
NO >> Normal
BRC-188
UNEXPECTED PEDAL REACTION
< SYMPTOM DIAGNOSIS > [ESP/TCS/ABS]
UNEXPECTED PEDAL REACTION
A
Diagnosis Procedure INFOID:0000000001505832
BRC-189
THE BRAKING DISTANCE IS LONG
< SYMPTOM DIAGNOSIS > [ESP/TCS/ABS]
THE BRAKING DISTANCE IS LONG
Diagnosis Procedure INFOID:0000000001115653
CAUTION:
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1.CHECK FUNCTION
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
Is the inspection result normal?
YES >> Normal
NO >> Check brake system.
BRC-190
ABS FUNCTION DOES NOT OPERATE
< SYMPTOM DIAGNOSIS > [ESP/TCS/ABS]
ABS FUNCTION DOES NOT OPERATE
A
Diagnosis Procedure INFOID:0000000001115654
CAUTION: B
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned ON or when driving. C
Is the inspection result normal?
YES >> Normal
NO >> Perform self-diagnosis. D
BRC
BRC-191
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS
< SYMPTOM DIAGNOSIS > [ESP/TCS/ABS]
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS
Diagnosis Procedure INFOID:0000000001115655
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it).However, this is normal.
• When shifting gears
• When driving on slippery road
• During cornering at high speed
• When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1.SYMPTOM CHECK 1
Check that there are pedal vibrations when the engine is started.
Do vibrations occur?
YES >> GO TO 2.
NO >> Inspect the brake pedal.
2.SYMPTOM CHECK 2
Check that there are ABS operation noises when the engine is started.
Do the operation noises occur?
YES >> GO TO 3.
NO >> Perform self -diagnosis.
3.SYMPTOM CHECK 3
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> Normal
BRC-192
VEHICLE JERKS DURING ESP/TCS/ABS CONTROL
< SYMPTOM DIAGNOSIS > [ESP/TCS/ABS]
VEHICLE JERKS DURING ESP/TCS/ABS CONTROL
A
Diagnosis Procedure INFOID:0000000001115656
1.SYMPTOM CHECK B
Check if the vehicle jerks during ESP/TCS/ABS control.
Is the inspection result normal?
C
YES >> Normal.
NO >> GO TO 2.
2.CHECK SELF-DIAGNOSIS RESULTS D
Perform self-diagnostic of ABS actuator and electric unit (control unit).
Are self-diagnosis results indicated?
YES >> Check corresponding items, make repairs, and perform ABS actuator and electric unit (control E
unit) self-diagnosis.
NO >> GO TO 3.
3.CHECK CONNECTOR BRC
• Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector and check
terminal for deformation, disconnection, looseness, etc.
• Securely connect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis. G
Are self-diagnosis results indicated?
YES >> If poor contact, damage, open or short circuit of connector terminal is found, repair or replace.
NO >> GO TO 4. H
4.CHECK ECM AND TCM SELF-DIAGNOSIS RESULTS
Perform ECM and TCM self-diagnosis. I
Are self-diagnosis results indicated?
YES >> Check the corresponding items.
• ECM J
- MR20DE: Refer to ECM-87, "CONSULT-III Function".
- QR25DE: Refer to ECQ-89, "CONSULT-III Function".
- M9R: Refer to ECR-97, "Diagnosis Description".
• TCM K
- AT: Refer to TM-218, "CONSULT-III Function (TRANSMISSION)".
- CVT: Refer to TM-394, "CONSULT-III Function (TRANSMISSION)".
NO >> Replace ABS actuator and electric unit (control unit). L
BRC-193
NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [ESP/TCS/ABS]
NORMAL OPERATING CONDITION
Description INFOID:0000000001115657
Symptom Result
Slight vibrations are felt on the brake pedal and the operation noises occur, when ESP, TCS or ABS is acti-
vated.
This is a normal condi-
Stopping distance is longer than that of vehicles without ABS when the vehicle drives on rough, gravel, or
tion due to the ESP,
snow-covered (fresh, deep snow) roads.
TCS or ABS activation.
The brake pedal moves and generates noises, when TCS or ESP is activated due to rapid acceleration or
sharp turn.
This is a normal, and it is
The brake pedal vibrates and motor operation noises occur from the engine room, after the engine starts and
caused by the ABS op-
just after the vehicle starts.
eration check.
Depending on the road conditions, the driver may experience a sluggish feel. This is normal, because
TCS places the highest
TCS may activate momentarily if wheel speed changes when driving over location where friction coefficient priority on the optimum
varies, when downshifting, or when fully depressing accelerator pedal. traction (stability).
The ABS warning lamp, ESP OFF indicator lamp and SLIP indicator lamp may turn ON when the vehicle is
In this case, restart the
subject to strong shaking or large vibration, such as when the vehicle is rotating on a turntable or located on
engine on a normal
a ship while the engine is running.
road. If the normal con-
ESP may not operate normally or the ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp dition is restored, there
may illuminate, when running on a special road that is extremely slanted (e.g. bank in a circuit course). is no malfunction. At
that time, erase the self-
A malfunction may occur in the yaw rate/side G sensor system, when the vehicle turns sharply, such as dur-
diagnosis memory.
ing a spin turn, axle turn, or drift driving, while the ESP function is off (ESP OFF indicator lamp illuminated).
Normal (Deactivate the
ESP/TCS function be-
The vehicle speed will not increase even though the accelerator pedal is depressed, when inspecting the
fore performing an in-
speedometer on a 2-wheel chassis dynamometer.
spection on a chassis
dynamometer.)
BRC-194
PRECAUTIONS
< PRECAUTION > [ESP/TCS/ABS]
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000001505831
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIRBAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer. E
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
BRC
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
G
Precaution for Brake System INFOID:0000000001115659
WARNING: H
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
• Only use DOT 4 brake fluid. Refer to MA-22, "Fluids and Lubricants".
• Never to reuse drained brake fluid.
• Never to spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off I
immediately and wash with water if it gets on a painted surface.
• Never to use mineral oils such as gasoline or light oil. They may damage rubber parts and cause improper
operation. J
• Always loosen the brake tube flare nut with a flare nut wrench.
• Tighten the brake tube flare nut to the specified torque with a flare
nut torque wrench.
• Always conform the specified tightening torque when installing the K
brake pipes.
• Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction is L
detected, replace part with a new one.
• Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) connector or the battery negative terminal
before performing the work. M
SBR820BA
• Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may be
heard from engine compartment. This is normal condition.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer O
(what symptoms are present under what conditions) and check for simple causes before starting diagnostic
servicing. Besides electrical system inspection, check brake booster operation, brake fluid level, and oil
leaks. P
• If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
• ABS might be out of order or malfunctions by putting a radio (wiring inclusive), an antenna and a lead-in wire
near the control unit.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.
• ESP system may not operate normally or a ESP OFF indicator lamp or SLIP indicator lamp may light.
BRC-195
PRECAUTIONS
< PRECAUTION > [ESP/TCS/ABS]
- When replacing the following parts with parts other than genuine parts or making modifications: Suspension-
related parts (shock absorber, spring, bushing, etc.), tires, wheels (other than specified sizes), brake-related
parts (pad, rotor, caliper, etc.), engine-related parts (muffler, ECM, etc.) and body reinforcement-related parts
(roll bar, tower bar, etc.).
- When driving with worn or deteriorated suspension, tires and brake-related parts.
BRC-196
PREPARATION
< PREPARATION > [ESP/TCS/ABS]
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000001117077
B
Tool number
Description C
Tool name
D
GG94310000
Flare nut torque wrench Installing each brake piping
a: 10 mm (0.39 in)/ 12 mm (0.47 in)
E
S-NT406
BRC
BRC-197
WHEEL SENSOR
< ON-VEHICLE REPAIR > [ESP/TCS/ABS]
ON-VEHICLE REPAIR
WHEEL SENSOR
FRONT WHEEL SENSOR
FRONT WHEEL SENSOR : Exploded View INFOID:0000000001117067
JSFIA0039GB
NOTE:
The above figure (front side) shows left side. Right side is the mirror image.
FRONT WHEEL SENSOR : Removal and Installation INFOID:0000000001117068
REMOVAL
Pay attention to the following when removing sensor.
CAUTION:
• Do not twist sensor harness as much as possible, when removing it. Pull sensors out without pulling
on sensor harness.
• Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before remov-
ing front or rear wheel hub. This is to avoid damage to sensor wiring and loss of sensor function.
• When you see the harness of the wheel sensor from the front side of the vehicle ensure that the
white lines (A) are not twisted.
INSTALLATION
Pay attention to the following when installing wheel sensor. Tighten installation bolts to the specified torques.
Refer to "COMPONENT".
• When installing, make sure there is no foreign material such as iron chips on and in the mounting hole of the
wheel sensor. Make sure no foreign material has been caught in the sensor rotor. Remove any foreign mate-
rial and clean the mount.
• When installing wheel sensor, be sure to press rubber grommets in until they lock at locations shown above
in the figure. When installed, harness must not be twisted.
REAR WHEEL SENSOR
BRC-198
WHEEL SENSOR
< ON-VEHICLE REPAIR > [ESP/TCS/ABS]
REAR WHEEL SENSOR : Exploded View INFOID:0000000001117069
BRC
JSFIA0040GB
G
1. Rear LH wheel sensor
REMOVAL J
Pay attention to the following when removing sensor.
CAUTION:
• Do not twist sensor harness as much as possible, when removing it. Pull sensors out without pulling
on sensor harness. K
• Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before remov-
ing front or rear wheel hub. This is to avoid damage to sensor wiring and loss of sensor function.
L
INSTALLATION
Pay attention to the following when installing wheel sensor. Tighten installation bolts to the specified torques.
Refer to "COMPONENT".
• When installing, make sure there is no foreign material such as iron chips on and in the mounting hole of the M
wheel sensor. Make sure no foreign material has been caught in the sensor rotor. Remove any foreign mate-
rial and clean the mount.
• When installing wheel sensor, be sure to press rubber grommets in until they lock at locations shown above N
in the figure. When installed, harness must not be twisted.
BRC-199
SENSOR ROTOR
< ON-VEHICLE REPAIR > [ESP/TCS/ABS]
SENSOR ROTOR
FRONT SENSOR ROTOR
FRONT SENSOR ROTOR : Exploded View INFOID:0000000001117071
Refer to FAX-9, "Exploded View" (2WD models), FAX-42, "Exploded View" (4WD models).
FRONT SENSOR ROTOR : Removal and Installation INFOID:0000000001117072
REMOVAL
Sensor rotor cannot be disassembled. Remove the sensor rotor together with hub bearing assembly. Refer to
FAX-9, "Removal and Installation" (2WD models), FAX-42, "Removal and Installation" (4WD models).
INSTALLATION
Sensor rotor cannot be disassembled. Installation the sensor rotor together with hub bearing assembly. Refer
to FAX-9, "Removal and Installation" (2WD models), FAX-42, "Removal and Installation" (4WD models).
REAR SENSOR ROTOR
REAR SENSOR ROTOR : Exploded View INFOID:0000000001117073
Refer to RAX-4, "Exploded View" (2WD models), RAX-13, "Exploded View" (4WD models).
REAR SENSOR ROTOR : Removal and Installation INFOID:0000000001117074
2WD MODELS
Removal
Sensor rotor cannot be disassembled. Remove the sensor rotor together with hub bearing assembly. Refer to
RAX-4, "Removal and Installation".
Installation
Sensor rotor cannot be disassembled. Installation the sensor rotor together with hub bearing assembly. Refer
to RAX-4, "Removal and Installation".
4WD MODELS
For removal and installation of sensor rotor, refer to RAX-14, "Disassembly and Assembly".
BRC-200
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ON-VEHICLE REPAIR > [ESP/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
A
Exploded View INFOID:0000000001117075
LHD models B
BRC
I
JSFIA0083GB
BRC-201
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ON-VEHICLE REPAIR > [ESP/TCS/ABS]
RHD models
JSFIA0084GB
REMOVAL
CAUTION:
• Before servicing, disconnect the battery cable from negative terminal.
• To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use flare nut crowfoot and torque wrench.
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed air from brake tube. Refer to BR-12, "Bleeding Brake System" (LHD
models), BR-62, "Bleeding Brake System" (RHD models).
1. Remove cowl top. Refer to EXT-19, "Exploded View".
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
4. Remove tire (front LH side).
5. Remove fender protector (rear): (front LH side). Refer to EXT-21, "Exploded View".
6. Remove ABS actuator and electric unit (control unit) bracket mounting nut.
7. Remove ABS actuator and electric unit (control unit) from vehicle.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Before servicing, disconnect the battery cable from negative terminal.
BRC-202
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ON-VEHICLE REPAIR > [ESP/TCS/ABS]
• To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use flare nut crowfoot and torque wrench. A
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed air from brake tube. Refer to BR-12, "Bleeding Brake System" (LHD
B
models), BR-62, "Bleeding Brake System" (RHD models).
• After installing harness connector in the ABS actuator and electric unit (control unit), make sure
connector is securely locked.
C
BRC
BRC-203
G SENSOR
< ON-VEHICLE REPAIR > [ESP/TCS/ABS]
G SENSOR
Exploded View INFOID:0000000001115672
JSFIA0086GB
: Vehicle front
Refer to GI-4, "Components" for symbol in the figure.
REMOVAL
CAUTION:
• Do not drop or strike yaw rate/side/decel G sensor, because it has little endurance to impact.
• Do not use power tool etc., because yaw rate/side/decel G sensor is sensitive for the impact.
1. Remove center console assembly. Refer to IP-21, "Exploded View".
2. Disconnect yaw rate/side/decel G sensor harness connector.
3. Remove mounting bolts. Remove yaw rate/side/decel G sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Do not drop or strike yaw rate/side/decel G sensor, because it has little endurance to impact.
• Do not use power tool etc., because yaw rate/side/decel G sensor is sensitive for the impact.
BRC-204
STEERING ANGLE SENSOR
< ON-VEHICLE REPAIR > [ESP/TCS/ABS]
STEERING ANGLE SENSOR
A
Exploded View INFOID:0000000001115674
JSFIA0099ZZ
E
1. Steering angle sensor
REMOVAL
1. Remove spiral cable assembly. Refer to SR-7, "Exploded View". H
2. Remove steering angle sensor from spiral cable assembly.
INSTALLATION
Note the following, and install in the reverse order of removal. I
CAUTION:
After work, make sure to adjust neutral position of steering angle sensor. Refer to BRC-78, "ADJUST-
MENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description". J
BRC-205