UEN00450-00 40 Troubleshooting

Failure code [DWK0KA] 2-stage Relief Sol. Disc.

Action code Failure code Failure 2-stage Relief Sol. Disc.
— DWK0KA phenomenon (Pump controller system)
Failure content • No current flows to the 2-stage relief solenoid circuit, when power is supplied to the circuit.
Response from • None in particular (The solenoid does not function as there is no current flowing to it)
controller • When the failure cause disappears of itself, the machine operation returns to normalcy.
Phenomenon
• The heavy-lift function does not work.
occurring on
• Travel power is low (The main relief valve is not set in the HIGH PRESSURE position).
machine
• Operation of the 2-stage relief solenoid (ON or OFF) can be checked in the monitoring function.
(Code No. 02300: Solenoid 1)
Relative
• Since the controller detects disconnection while the solenoid output is turned ON, be sure to turn the
information
solenoid output ON when checking the solenoid again after repairing it. (For how to turn power ON or
OFF, refer to the troubleshooting under failure code [DWK0KB].)

Cause Standard value in normalcy and references for troubleshooting

a Turn the engine starting switch OFF for the preparations, and hold it in the OFF
2-stage relief solenoid position during the troubleshooting.
1 defective
V08 (male) Resistance value
(Internal disconnection)
Between (2) and (1) 20 – 60 z
standard value in normalcy

a Turn the engine starting switch OFF for the preparations, and hold it in the OFF
Disconnection of wiring position during the troubleshooting.
Presumed cause and

harness
Wiring harness from CP03 (female) (17) to A05 and V08 Resistance
2 (Disconnection or defec- Max. 1 z
(female) (2) value
tive contact with connec-
tor) Wiring harness between V08 (female) (1) to J22, A05, Resistance
Max. 1 z
J08, CP03 (female) (3), (13), (23) value
a Turn the engine starting switch OFF for the preparations, and hold it in the ON
Hot short (Short circuit position during the troubleshooting.
3 with 24 V circuit) in wiring
harness Between wiring harness between CP03 (female) (17),
Voltage Max. 1 V
A05, and V08 (female) (2) and grounding
a Turn the engine starting switch OFF for the preparations, and hold it in the OFF
position during the troubleshooting.
4 Pump controller defective
CP03 (female) Resistance value
Between (17) and grounding 20 – 60 z

46 PC600-8
40 Troubleshooting UEN00450-00

Electrical circuit diagram related to 2-stage relief solenoid

PC600-8 47