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    213 views97 pages

    1951 Chevrolet Accessories Installation Manual

    Uploaded by

    Diego De La Fuente

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    CHEVROLET ACCESSORIES INSTALLATION MANUAL FOR 1951 PASSENGER CARS and TRUCKS This Accessories Installation Manual is presented to KNOW YOUR PRODUCT... Make Every Accessories Installation Your Best KNOW YOUR PRODUCT SPARKLING NEW CHEVROLET ACCESSORIES ARE BEST FOR CHEVROLET RESEARCH: A large staff is maintained to find newer and better ways of manufacturing Accessories, The re- search staff is constantly striving for new materials and new methods of making more and better things for more people to enjoy. Research has contributed many fine new things for tho motoring, public. STYLING: The Styling Section of Chevrolet works with mock-up and clay models in developing new models of Accessories which will harmonize to the graceful lines fof the Chevrolet automobile. Many hours are spent in designs, new ideas and new models of Accessories that keep pace with the new models of automobiles. ENGINEERING: Chevrolet maintains a large engineering Staff which devotes their time to the designing of tools and dies that are used to fabricate the many Chevrolet Accessories. ‘The specifications for the tools and dies are ‘most important because they are the controlling factor in Production, for Accessories that fit the automobile and can be installed ina minimum amount of time, assuring the new car buyer of lasting satisfaction and service from the accessories. Specifications as to the type and gauge of materials to be used are determined by the Engineering Department, so that the quality of the Acces- sory is comparable to the Chevrolet automobile. Sound ‘engineering is the first step to quality Accessories. PRODUCTION: Vast manufacturing plants have been es- tablished to meet the ever increasing demands for quality Accessories. Volume production results in better pro- ducts at lower costs, to serve more people with better Accessories. CHEVROLET MOTOR DIVISION General Motors Corporation Detroit, Michigan ‘Tinea acts oan AvPABETICAL DEX ‘gest maton = Pct Pasi 6 ae in, 1 alien Set EATER & DEFWosTEn - meteeung Trok << one hth Tikes fay Goel Pantendor © Tins © hase (Fo) Tonk tai Latte ictap, Poornger, Camenoal Tnonlsin Sense tor Sanat a 151 if Se ore WE SSS kee! i, Seen Sse: Sami Ree: SHEE Se st MOE HUBIESE me MPO EROS TAACER me 4 Natural red cress tracer wire 0 top 1 terminal on ition sien, (See figure 5). on ight switch. (See flgure 8.) 4A. Figare 4 shows. suggested connections of 2, Approximate Flat Ral ‘Time A of an hose, 96826 ELECTRIC CLOCK Procedure for tntaling Electric Clock 3 Remove cloce farshed with venicle by a= Sorting screw driver nto sot in sige of ‘lock frame to left of setting kab and pry" fag. unl clock snaps tree of retaining Springs, (see figure 7 Place lnad wires attached to bac of Elee- {hie Cleck trough bale in clock housing and Stvemive clock fo wousing. Make sure that the spring clipe om the sides of the clock fee aligned with slots tn the housing andthe Clock face te tight side up, (ee fgute 7. ‘Assemble wites in elipe on back o intro- tent panel and conneet the dal light lead {0 te instrument Tig terminal on the Light Siten (see figure 1) snd the clock power iad tothe lower cater terminal cn the Iatery side ofthe accessory junction block, (see figure 8) Approximate Flat ate Tie rocedire for Installing Electric Clock ‘on Special Model Passenger Cars, Sedersise of clock a to instrument panel.) from two studs ‘cover plate. Oe 2, Remove clock tole cover plate, cover plate 2. Met intranet pine clock housing and fed washers previously removed, in addition {ort and Icckvasher tarnished in package 4, Inet cloce tn owing, making. eure the spring clips on the sigs ofthe clock Are {ce the clock ie ight op 5, Assemble wires in clip ‘on back of int ‘ent panel and connect the dial ight 10" theintrument Light terminal on the ght ten (See figure“) and the clock power ater sige ofthe accessory junction block (Gee fare 8 Approximate Flat Rate Time .3 of an hour, 18595 SPRING WIND CLOCK Procedure for Tntalig Spring Wind Clock om Special Model Passenger Cars {hovstuds ofthe instrument panel clock toe cover slate assembly. (Save feo note ané flock tousing support on instrument panel, ble clock into instance panel hoing mak Ing sure tht the pring lip on shéen of land the clock face 1s right sido up. (See figure 1) 5, Initall lal ight wire in etips on back of Instrument panel (see tgure 7) and attach the terminal of dll light ead (0 instrament en terminal of light wie, (ee figure Approsimate Flat Rate Time .2 of an hour 085262 RADIATOR OVERFLOW CONDENSER Procedure for Installation of on Al Model Passenger Care and Trucks PASSENGER CAR Tht with pipes at totem, ng screw ‘ornabed - 4% Connect twenty inch length of small atam= Stor overflow hone to ceser pipe on bottom 3. Cul radiator overfow pipe as shown in fg tre Il ang conect sit foot Length of large ddameter “hore to radiator overflow pipe, ‘Pare hore around taery, then between (oct and shit and atach'te remiing ibe ure 10 Figure 1 4. Uf ratiator pressure cap ia used remove fod insert uppor gasket in ap at shorn in figure Cetrtee can, - PASSENGER CARS Figure 12 ‘muck 1, Locate four movnting fngine sido of dash and drill beles ae shown in Figare’ 13. Instat ‘with pipes at bottom, Figure 13 2. Connect twenty inch Length of small diam. stor hose to center pipe on condenser unt, 8. Attach six oot ength of targe dlameter tose bottom of sadator overflow. pipe, being Sure pipe se round. Lay hore on lower de side member abd attach to remaining Pibe condenter unit NOTE: be sure Ut radiator cap and all ‘her cooling syetem connections re tight Be SURE THAT HOSE I8 NOT KINKED, ‘Approximate Flat Rate Time .2 of an hour, SEAT COVERS Proceduce for Installation of A Types of Seat Covers O° "Four-Door Sedans. (rier = Plante = Rayon) REAR SEAT BACK REST Place seal cover over Back rest and ne ep Seams with contat of back rest and bog fing as sown in Figure 14. ‘On ashuxe models replace toim rail and r0- Figure 1 [REAR SEAT CUSHION hog rine Figure 15 FRONT SEAT BACK REST Remore robe cord and ach tay ab shown in Figure 16, Dlace stat cover over back rest nd work down evenly about two lnctes on (eh ide ata time (THIS 1S IMPORTANT), Ste Figure 17, Mpelled down to far 02 000 = PUSHIN & TWiST Ya TORN Figure 17 side, cover may be torn, Line wp all seams to follow costour of back Fest. 2, Place "8" hook in elatte taboo fron de ft tack rem cover and close "5" hook on amie taba with pliers as shown in Figure ie Figure 18 4. Puace spring clips on back of back rest Tower sige of seat 45 shown In Figure 20, Figure 20 (Cu slot in seat cover as shown im Figure 231 and replace robe cord snd aah tay sown in Figare 24 to lasten seat cover to slde patos fs shown in Figure 28 (Om detuxe models replace trl ral) and fe- REAR SEAT CUSHION Figure 2 SEAT covERs Procedure for installation of A Types of seat Covers o8 ‘two-Door, Bel. Air and Convertible ipiber = Plastic = Rayon) REAR SEAT BACK tuck rest,” NOTE" "special” models ‘ot quipped with trim ra 2, Place seat cover on Back rest and line op team with outour of beck reat og” ring 2 2, Replace rear seat cushion near, Remoye rabe cord a8 shown in Figure 17, Figure 28 FRONT SEAT BACK REST = PUSHIN TWIST Yo TORN Figure 21 Place seat cover over bach rest and work igure 25 ata time (TI05 15 IMPORTANT). see Fig- Pace 4 Teur-prong fasteners, into hem as Figwre ‘This will prevent fasteners from coming Figsre 31 Coored ‘4. Fasten ook toto tront part of seat cover 6, Cut slot in seat cover anf as shown in Fig- az sown in Figure 30 sare 82; replace soe cords, Figure 32 FRONT SEAT CUSHION > 1, insert two long. wizes ito hem at rear of Figure 80 feat cover wite Nook sada to center of ee Place wire hook ends nto lot In center of 5. Place soll lenther insert on frost end of panel and clip "with three spring clipe as Stowe in Figure 31, Repeat for other beck EES A Pe a C2 mee. acute \ a KS oe Figure 23 Figure 38, and hoe short wise slip over Iigg wire at center and fasten to sea trame U-tapping screw and wiser ot gure 33. 2, Line up seat cover to costour of cushion, 4, Cat ick oat of seat cover, a8 shown in A ig tng font ee an shown in Figure Figure 3 Pull set corer down under toiom edge of ‘side panels and install spring clipe as shown ———_ Je eee 5. Place seat cover over bac fest and line up feame with contour of back rest and tor Figure 35, ng a ‘shows in Figure 39, ‘Approximate Flat Rate Tim 1 hour Si. Place two 20 sock rear edge of Teleclyta {rom seat cover ard ne Books 1s ouliped on page 10, figure 22 [xposabilt Installation of Front Seat Only 6 Place seat cover on seat cushion and line (riers Plastic = Rayon) {ip seams with contour of cushion bo FOUR-DOOR FRONT SEAT ing shown tn igure 38, sap screws from each side of ‘hie hold seat (9 floor pan by pushing down on backpanel igure 98 Figure 38 REMWE HAIRPIN. ‘eat and under side panel as shown in Fig ire. cea tae af seat cover and faston (we 40." Pull side panel off shaft and re it igure 39. Line Up ocame ith Procedure for Installation of Wheel Dise {rough hole in aise and presarmly into the wheel this point Then press oposite The small. wood black which accompanies the wheel sive shouldbe used in conjunction ‘witha Rammer to gery ap the wheel dae Fim. A light lap with hammer” and ‘wood block i dlfltent ae shown tm figere 4. igare 45 = Figure 46 Procedure for Installation of Tissve Dispenser ‘on All Model Passenger Cars 1. momove dispenser cover by pug ostward 2, Mount center support bracket to dispenser with two sevens, av and lockwasbers for Mishel ie package, making sre mt and lock (rasters are an tp of brackot on ouside 8 Uispenser, (eee igure 4) outrol fod and mount Mssve. iepensee racket teneath breceet of rent come od find replace serew, (see figure 4). ta, H'vent control 106 has een removed se Denaer" bracket will it against instrument pve (see figure 40), Move aad gn apna stat appears 6 {position ar shows In tgure 4 ‘Wath Tetchand Bracket of tissue dispenser As'a template gril 167/160 diameter Pole yo {lover flange of instrument panel aston e-tand bracket wit screw far~ Alapenter mounted proceed un- (oe figure 4) 4, Using hole in center” support bracket a5 a {ude we a sharp object and perce trough ‘arbor of glove box. center support bracket tissue 1. Place *U" type anchor nat fer suport bracket. Make {if aligned with bole in bracket, (igure 4) | Open glove tox door and take serew and ‘lin washer furnished and put through al {fat was plerced through cardboard of glove bon [Ater making sure serow is aligned t0 go {nto anchor not mousted on center support Dracket of tissue” dispenser, take a short Serer dsiver and tighten securely from b= ide of glove box igure 48). 18 riure 48 06380 GASOLINE FILTER Procedure for nstalation of Gasoline Filter on All Model Passenger Cars and Trucks Figure 50 1. Remore metal clip around gasoline pips and Su caoline pipe as shown in igre Si 2 Remove iting on carburetor at "Cin fig- Install 60 degree eltow asion at °C” tgure Si (Sort end in carburetor) Assemble connector and Direx filter as Shown in tgare SI Revend gasline pipe, install sleeve and in- tor. Tipton sloove ax necessary to Ineare fn abaolute seal, estat lip on gsoline pipes at "DY In NOTE! it optonal vacuum, booster putnp ‘equipment is" insalled on engine, rebend ewAa ipe ie a strap 1 exsite pipe 12 thown In figure Approximate Flat Rate Time .3 of an hour 906971 LICENSE PLATE FRAME Prosetre for nation of on Al Mosel Possenger Put frame oror the cence plate and press tighdy both ways to a Seug i all “around Neng plate, se Approximate Plat ate Time .2 of an tour. 905354006088 SNAP-IN GLARE SHADES ‘Sides ‘Stp-In Giare on All Model Passenger 4 Clean inside of windsielé thoroughly. Peel tmaskurg paper {rom glare anace. (Remove fay, exeees gum by palling. wiih “stich” furlace of masking paper) “Insert mot clip betwooe rubber chansel and windshield face, cert glare shade between metal lipand vindsielé glass as shown in figure 8) Inpurtants TRADE-MARK MUST BS FACING OUT AS SHOWN IN FIGURE 5. 2. Bow glare shade and place tat eed against Canter past rater, 1/4 inch_avay {com fase a shown in figure 86. (NOT BETWERN ‘GLASS AND RUBBER CHANNEL) 3. WHOL hands in position as shown in i Bi, press gry allowing ime or 4A. Remove metal clip after installation 1s eom- 5. Repeat operation for otter windshield ass ‘Avprorimate Flat Rate Time 2 of an hour, 986115 BUMPER GUARD - TRUCK Procedure for mstalation of Bumper Guard om 100" Model Proek 2, Place bunper guard in tote on face bar, Using washer ard aut and giten severely, ‘Approximate Plate Rate Time .2 of an hour 986485 RADIATOR GRILLE GUARD ‘Radiator Grille Guard Figure 59 1. Assemble thee print punper guts to ‘Showa in section AA, tigre © 2. Locate and drill two 1-9/4 Inch totes in the filer panel. To locate dling positions in filler panel, measure I-18/16 inches trom {ear edge of iller panel ane 12-21/32 laches fom lal ide of"center aprigh quar a9 shown in figure 6l.”"Use ‘same. measure- Figure 60 Figure 62 tuter panel and. measure from lft side of enter aprgat bumper, guard 8-1/0 inches fS'the ten Center bracket ad drill two 5732 inch oles and attach bracket and I= fn section AA, igure 60, and tighten secure- 4. Romove the two front bumper arm bats ft atthe front of the frame horn and as- Sombie the bar braces through the 1-3/4 tense holes az showa in sectlon CC, figure Inet les infiler panel, “Atach bar braces a {o frame horn with bolts ferished, using fats and washers which were Pemoved prev Approsimato Flat Rate Time J hour. ‘foussy az shown in figure 61." Attach bar ‘ts, ats and {secon BB, figure O0.” Insert rubber igure 00. frommets in filer panel snd igen all Bolts hd nats eecurely Procedure for tstallaton of Radiator Grille 5, Remove, Heence bracket trom right side of “Guard on 4000-4000-€000 Model Trucks (900536 RADIATOR GRILLE GUARD - TRUCK 3. Relocate paper te hele and Grille ree dellector and bumper i st rear with long 286496 GUARD - FRONT AND REAR Procedure for tstallition of Front and Rear on ALI Model Passenger Cars, Figure 86 Remove two. end bolts and attacking parts from bumper Tace bar Place fender guard in position by inserting wit at section A-A ie Sumper face tar and tng parts as shown in figure 6 c efi tand fender guard shown, tach righ od fencer guaré in same mame, rortion of fender guards closer fender, 24d washers Stee bumper rear utr ar asd bumper Remove two ond bolts and atlching parts from rear Dumper face bar end lace rear fender guard assembly In posh lon, aligning holes, sasert bolts and atach- lng parte im the same order Ual the) were removed (S00 figure @.) ‘ind rear fender guard inthe same manner. Avpronimate Flat Rate Time .5 of an hour, Sam Figure 67 5 pee | L it +3 | _t {| 2 be yeemesones J (eee ne eer eee secrou eA aow58 ire 6 ssa rome ctARD 1. Plce crom tar opening the two ear Somper sud and ph ones as Towed Proce fo, latin of Trak Oar {tot tear, nl cre tar opines re al hod Passenger Cre. Paco cross tar cimpe on banger guards np screws and look washers ftrnihed on each bumper unr fobld cross bar clamp in place and tighlen securely, (Gee higere 7. Approximate Flat Rate Time 3 of an tour 906852 GASOLINE TANK FILLER DOOR FENDER GUARD Procedure for mstllation of Ccasoline Tank Filer Door Fender Guard ‘on All Model Passenger Cats 2, Attach gard and robber bumpers using the fevews furaihed, ‘Avpronimate Flat Rate Time .1 of an hoor 86402 AIR FLOW HEATER at | Models of Passenger Cars. Figore 73 IMPORTANT: Clean, bright grounds help to take the heater more ellen and iereases the RPM of the blower, resulting tn more ‘Serew trom lop of alt yalve and add rubber Sand seal" to valve. fousing to cover the Screw ole, gee tow "Le" Replace the re= fender skirt with the heater and coFe case ssembly. The oper adjustable bracket and Attaching parts must be assembled loosely forthe core case. At the front, Jost tthe rear of the Satery, ase the screws which aren ae “op V hose se 1g -scnem ye | tb WALVE < pate eensen save ea. | ia en Se ce : MS, ‘REMOWE SCREW AWD DISCARD BRAC ROTATE ARM (WTO POSTION 1 Seem, Coven MLE mH ‘RUBBER BAND. ATTACH BRACKET UNDER FLANGE SCREW. ALD FREW ree (ee SOREW fender shirt using the screws which bold the ear ofthe doct and sxbsttte the Oo laze fiat washers furnished. ‘See View at Do nut tigen Line op fear ond of heater air valve on dash. Tighon adjust 2 Remore right-hand vet fable, also remore the right-hand ventalor Getlector and attaching nts on passenger Side of dash, These parts are not required. (Gee figure 78) 4. Remove Glove Compartment. 4. Delroster ‘tings: attach defroster fines nd hose af illustrated, ‘The left-hand hose Should ‘be’ placed. above the brace rod ‘Shown in view "C."-Auach "Tg (0 Figure 15 ase (eee igure 0) BRACKET 4 SPANG WUT ASS S\ nme nowusraace escnts \ Figure 76 weer / Satay ae” Figure 6 Temperatere control valve; on right band larging the one at "H to take the spacer. {Bie of aah, out holes in dash mat through Side entire sovembly into place and tach Ducted holes provided in dash. See view as shown in figure 69, The upper moant= AU"D." Altaeh tedium Legih control cable ing Bracke on the blower is secured to dash {e vaive and Uighten clamp screw securely, ‘wth a sheet metal screw inserted irom the fable ‘conduit 10 be against the’ stop pro Sngine sige a5 shown in view a" while ‘ide ‘Install valve ae thown using screws the two. lower toveting Brackets on the See views at M0" or "Fo" for option va ower and the one. tn the distributor are (Gee figure #1) Secured to dash with bolts inerted to Reinstall Glove Compartment. Dssenger sige. Soe views at" and" ‘tach "Y" ftng to defroster oxtet "6p ‘Mor to Blower with three ‘ofdsteitsor. (See figure #2) Serews ao. shown in figure 4 Controle: Assemble large rwbber grommet Getroster valve operates freely. Punch {indian and-emall robber grommet in doch Figure #1 a ae 4 a. renar 5" Te ar eres’ Raerwcnse ter f ame Pee: ct enor Figure we ‘ciently ange tole in sh mat atthe lange ‘ne eable can make a smooth Doin Mount cable bracket a2 Shown it view a", Side th longest con ol eabie through the grommets inthe dash Aad ash leg, then rotate the valve to the Dasiten stow in sew at "L" aad assemble the eabie to the valve lever using the Tod ft using clip and seve. RState defroster valve lever tothe "elosed™ position aod ate {eh the shortest control cable to the lever sing the rod end clip. secure cable to Drachet using chip and berew. See view at me Control Unt: Remove the two mts and Lock washers used to hold the Teft-side of the Ficio grille and ‘remove heater consol Seren See view af "ML Belore mounting control unt In pace, assemble the fuer fase hotéer body and owitch mire. Then cum eet this assembly and the motor exteseion DEFROSTER CONTROL CABLE ire tthe switch. Atachsecarely the lose (ds ofthe contol eable condi, With alr {rol valve in closed position and wi the top elge af the three Tevers even with the scribe mar onthe lace of Ue como igh fn cable wires securely. Check operation IG como ging tn coin of van. DCinstrament panel and tach to Insrament panel sing nats and Toewashers previously Femoved. "Aftaeh the. kaobs 10 the levers #0 the’ #8 flat head ‘screws ‘ay shown In [ap neater switeh wire o main wiring har~ hess) using tree exsting strap Attach Imo(or extension wire to connector on rent A beater, then aesemble this wire and two Control cables to aut \ wwNECrOR 3 screw Pizure 8 2 ven 0 10. Drain Radiator: Remove pipe plugs at "R" 4nd "S."" Insert alpples and make connec itns as stown in igure 78. Shortest length St hose ia used between heater an tesiper Tighlen hose clamps securely Replace engine thermostat with high tomper- Sure thermostat furnished. Permsnent so 12, see sore that operting instruction tag is 26518 RECIRCULATING HEATER AND DEFROSTER Procedure for tnealling, Recirculating Hester snd Delvoster on All Mode Pascenger Care, 2. Attach the two lengths of hore to the ae froiter tings and attach the ftngs noe? the cow as" shown th figure 80. The Longer ate sen Figure #9 2. Install le yeu control trasket under left commer ot glove bon (see ew I figures 6B and 82), Sn igure 87 take the beater mote efficient and. increase the RPMs ofthe blower, ressting im more 1 Fomove glove compartment, a < i —_ igre OF 4. Relostall glove compartment, 5. Gut necessary holes. in dash mat through bunched holes provide in-dash panel. 6, Remove ar vent contra! from preseat lo- ston anf stach fo ir vent contol Brack Siesta pest crew ee view" igure 92 Ad allaching mats on pstenger side of G28 ‘These parte are ae Pequlred. 8, notll eater sing aaehing washers and sna furnished. ecty to the 2 sch ostet on *F" fting ‘tach lower ond af sight boce to the 1-3/4 {nc outlet on "Y" fiting using the rubber ng adapler, Mount "Y" filing on allt on 10. tla the Hester aitch in hole. provided see aes CSET, Figure 94 and shut ctf valve, (cee 12, nail water hove, clamps and bracket Shows, making ture thatthe upper hone at "Br on engine Is connected to the lower pipe St heater, (2ee figure 92). Dimples ip Air duce are provided fo losate positon for ling racket hoes, (se figure #5), "in figure by re ‘ovieg rerom, place stop in’ portion then Feolace acrew, lace figure 80), 14. Ril radiator while engine te runing to eliminate trapping alr in heater system Mate sur at operating lsructon tg Approximate Flat Rate Time 1.3 hous COE Eek Trechsis Procedure for Installation of Air Flow Heater 86104 Am FLOW HEATER on All Model ‘Trucks, (Speciat mstrdtions for Cab Over Engine Figure 96 Remove cover plate from right-hand insise fowl panel, Remove round caver plate trom ‘the right-hand cide of the tron of dae and fat hole in dash tot to mach, Cone figure 0, Cut two holes in dash mat for water hose ‘TeNe, CONTROL VALVE Se “woues VIEW OF FRONT OF OASH Figure 61 to neater and install grommets, (6c gure 1a}. Pierce the dash mat from the engine the passenger nde eat two 1-3/4 diameter Tow teacke to rest agalat dish Set healer in_place ‘with, gaaket_ between ener cae and'cowt panel. Attach fo cowl vl eeny fie of the cove pate aereve Ther bead tit ls fornshed for the tant enter tole. Attach atch owning rackat Sih'hte tad washers furnished Tesemble metor sea to cash sing cover Diste screws [scenic the two Tongs of nose tothe de- thevcowl st cated wih the est beta Sctews farished, The long hen in used n't eft side and the short one. on the fht_ Weis necessary to remove the glove ingartment from tht ‘ntrument panel To {neta the fing on the right ae 6, On the right-tand side of dash, cut neces- Toles in dash mat thru pinched bole provided. and attach tenperstare "control ‘are. (See gure #1) instrument pare! in hoes proved Is lower Marge to let of ove compartment, Se tonal fod thru panel hole and insert rub- ber grommet. Remove retaler from tem= etalre cial valve, sach cnr Pod to-dash mat, (see Tigre 99) Figure 98 9% Attach dotroster consol cable bracket to Ineteument panel in holes provided to et 10, attach deteoster control cable thru hole in bracket and to heater ae shown in figure 101 11, metal ae sith to the right of defroster enrol Bracket and. connect and. steomble ‘wires tn clipe as indicated. 12, Drain radiator, remove pipe plags at pots ‘ec, insert nipples and attach nose con- rections, (see figure 10 fy} YEN OF WINDSHIELD QEPROSTER INLET INSTALLATION. Figure 101 1, Follow same instructions as outlined for 13, Replace engine thermeatat with Nigh temper tose clamp. "Drill 1/4 ih hole through ature thermostat furnished. Permanent t= dash a town in section FP, figure 308 {reese most be seed, 2, ‘itach hose ae shown in figure 103, Approsimate Flat Rate Time 1.7 Hours, ‘Appromimate Flat Rate Time 1.7 hours, 5. Attach lowe nett the eater 990554 RECIRCULATING HEATER: Procedure for Installation of Recirenlating Heater on All Model ‘Pracks Soe Commercials, Remove Glove Compartment INtach the two Teng of howe tothe de- ‘fonter fittags and stack th ftings under ‘he cowl as shown in figare 105. The 2” fens ie uted on the Tet side, 3. Reinsatl glove compartment. (| Gat necessary eles in ash mat through fnened Soles provid in dash panel and Ihotall beater ong alaching washers: and sas furnished se stown 19 figure 108 ot Tit defroster hoce ai- feeily tothe 2” cule, Attach lower end of ight nose to the 1-8/3" outlet. teh in ble provided Ten of stering col tect wires a0 chown in fugue 108. » Figure 108 11 Drain radiator and remove plage trom en- ve and install nipples at poite "A" and a ahown in figure 105, 48, Taste water hoses, clamps and bracket as ‘Showa, taking sure tat wpe Hage at pole saesor MaTcHEs igure 107 ‘The horas included. in hia package a quipped wth "oreckets for mounting under the hood “on the engine dash. Figure 108 Shows the layout ofthe Snetaliatien an the Ineation of the four 9/32" ameter ‘holes fnd the three 3/26" diameter hales in else le 108, Drl the four 9/82" dameter hore ‘Mounting oles "a8 shown. In figure 108 Hoosen the dash mat fasteners ‘and install fs on the projecting studs wth the nts Tock washers furnished, Se figure 10 fen bracket and on the upper mounting st horn ‘bracket assemble the Clips. (Check Heater Installation ind ote figure 108.) First, pace ‘ne of the Toek washers text to the. torn mouiting bracket, then the ground lead clip, fellowed by the second lock washer and mt. See Stetion "ACA figure 108, This paseo 3 shakeproot washer on each sige ofthe ground lead clipe insre a son ground connection, (rote. pusiton of projectors) wi the low Bote horn above the high ate hora aad fa" ten securely with ute, and lock washers {eniabed. ‘The horse mst be ighlymount- for the tone will be affect |. To mount the horn relay, drill the two 9/16" diameter toles a8 shown and secure relay Innpace using two ofthe eelf-tapping screws. netted ithe package. Aesombie the third {erminal clip of the ground lead under the head of the relay mousling sevew a2 shove ‘On'vehicles dsing Reclvesating Heater, place ‘Seater lip of ground lead on eter seat Ing stud a shown in he doted line clone fea onthe Ulutraton, Phe tauren = geod {rou connection for the horas. Onvehleles fssing Recirculating Heater, place-ove of the Thorn lead clips and lead from upper har Siner this serew as own inthe date lines tor omg Noth fel. Pace lead in four wiring har= ess clipe located at Tight of Tel ons pl eine cad i {he crigial horn wire contection above [Reering calemn and tape the insulator and ‘rire az shown ie figere 108, Remove termI= Splice and tape. See Ti minal clips at hore end tape lead ek to the body ff the wiring barnes, 6, Dra 3/16" diameter note in the engine {aah 22970 lncher airecty below the Tower Snder the two clipe as [ead and clip on Yelicls using Reclreuat eater wth ctor mounted parting Ere, tnd secure with the remainiog_ 2lf-tapping Screw in package, The spade terminal clipe Sn the horn leads should be eomected 0 the Terminal of the hore rela. CCoonect the spade terminal of the Sick lead [12-1/2 inbes Long) tothe cor nose pla pocrer assent Should be ightened securely Approximate Flat Rate Time 6 of an hour, Procedure for Installation of Coat Hook ‘on All Model Passenger Cazty ‘excep Bal Alr and Convertible, Remove regular coat hook from abive rear side ‘vindow oF door and discard hole an Sere. Ob Figure 10 ‘open vo the special cout ook, insert screw in filo and atach fo car uring the same hole secre DN from which the soyular parts were removed outer clamp should be located 7/6 of an (See tgure 108.) mc trom te tend Ie the emg, prt Tighten attaching serew secarely ‘mounting brackets thru the incr aid owe? Slampe anil brackets touch filer pase Approtimate Flat Rate Time .1 of an hou. Mark eirele around brackets 2 lller patel, {nll panel With 3-1/2 ine hola naw Procedure for Installation. of Dual For Lamps he 1/4 ineh oles for gulde in eting the on All Mage. Passenger Care, 15172 inch hole in ler panel 2, Resssemble the inner and ower clams to ‘Aust amp moateg brackets so a8 to have 2517/32 ches "clearance om, bumper fuaras as sonn i tigate 12, eer rubber rant inter pel antigen Cape tng the washera and nt a5 shows Ih figure mh 4. Mice sgtnand og tam wie toy ip on Place Iet-tant fog lamp wire thre clip on Figure 411 fender shirt and grommet in front fender Skirt 2c shown in igure 118, left-hand fog 1, To locate 1-1/2 inch holes in the filer yan- luap wire to follow te car wing harness 1, assemble iner and outer clamps to the thra grommet In. dash to passenger cors- Inper support bars as shown in flgre 112, parton Figure 112 “ Fiero 1 and fog amp wice at the Te-hand end ot ‘dato Ge bar ‘as shown in figure 113. Sol= Se and tape ice 1. Maun fog amp suich in instruest paset Uy lcating hte ini wah wine wiper toy, igstion and choo, by measaring 3721/32 of an nch to the Tet of windshield wijer svitch Dri 13/32 inch tole in n= 4, Arsonble‘termiea!"an’aluere to left-hand {og lamp wire and consoct to terminal of assembly to Accessories Junction Block (see {igure 11), te cher od to terminal marked "BAT on fog lamp suiteh. Place the other te tesre Mount seiteh in inctrument panel with wuts, ‘washers and knob provided. Make sare that ‘Knob Levering is th horizoeal postion. Lamp Aiming Procedure ‘Place ear on a level stroteh with a light col- — fog lamp. center Sight through the center of the rear window ofthe ear over the hood orm ‘nent to Goertuine the vertical centerline of Pace s vertical lie the same detance to the left or right of center as the lamp le from the enter of the cars Aim he lamp eo that the entered sideways on the axis othe lamp, ree ferdiose of te postion to the let or right of properly aimed, tighten the lamp ate securely (see'tigure 118) Aoproxinate Flat Rate The 1 hour 996824 FOG LAMPS Brower fo nation of Fog Lames de ofthe stone gard Measure’ 1-1/8 tnebes from Tron edge of Hone guard and ‘cerbe centers with the Seci/2 inch measurement, center puveh td rill {wo 19/28 Inch eles in stone pear Se tpure 16. NOTE: THIS 18 FOR TRUCKS WITHOUT GRILLE GUARD, ‘See clart for measure ‘ments with grile guards i fuze 116 2, Assemble fg lamp to brackets loosely and fount to stone guard, a= ahown in Lpsre 1, tipten brackets securely leaving Iamps Toose for aiming. SFLErTFOs LAMP | FOG LAMP CENTER “LEVEL, tt Can L FOR ALL 4. VEHICLES* “t CENTERLINE AHEAD OF RIGHT FOG LAMP CAR CENTERLINE TOP OF BEAM AIM HOT SPOT OF RH. LAMP ON RH. __CENTERLINE R& EE SS SS EN LEFT HAND LAMP BEAM PATTERN SHOWN Figure 13 «6 te arr ena f- orn / 4 gibi Figure 110 lamp sviteh to battery termisal on rear of Light witch ae chown in figure 118, for passenger eat, sve pare alming tape, tc Approximate lat Rate Time 1 hour, n0408-985400 RACK-UP LAMPS Procedure for Iestallaton of Back-Up Lamps Figure 120 ‘on All Model Passenger Cars. SWITCH-CONVENTIONAL TRANSMISSION 4. Secure swilch with two lockwasbers 1 Mount two spacers on housing above steer- 4, any adjustment Is nee, adé Matwashers lng colume and tphten securely as shown lndor one end of Suites bracket {0 raise oF 1, Migsre i Tower eviteh aa ancessary. “ INSTALLATION FOR ALL MODELS ax 8 é $ 3 s g 3 3 igure #24 ver oun. NOoWH NOUNS YO NOUYTRSN aN dn-vOWE om ria, 1. Disconnect wites and remove neutral safety Seiten from lower end of steering cole ff shown in Sigure 12 2, Pace gearshift netral position and mount Switch furished) with same mounting parts Femoved. irom equipment switen. DO NOT REMOVE COTTER PIN FROM POWER GubE swireH. {iige switch, Remove eatfer pinfrom switch wininc PROCEDURE CONVENTIONAL: POWER GLIDE 1, Ran wiros through exiting clip or dash as 2, Runfuse wire through grommet in dash and of. anctn, eck as shows tn ure Block gee figure 121 2. Run long. wires slong inside of flange of frame side, member to four-way comector At rear of vohiele. Clip to inside flange of {aime im eight places wilh clips Turned. 1 Locate drilling position on Sytetin by meas- ring 21-3/¢soches from center of license bracket to each side of body from the stone fara on rear bumper measure up 3-8/8 {Sones and where lines crost center punch. From this poiat mensire ap toward trunk pening 1-14/32 inches. and’ dell 1/4 tach le as shown in figure 122. At est center Dune mark, aril 113/16 tach bolo for uck-vp lamp, a Showa in figure 122, repeat on opposite side 4 Same procedsre for Fletliee except the folloning: Se stown ia figure 122. 1, Kuctmble Tamps to Body and connect wires {Gitrenay einacars an sown fare 480 GLOVE COMPARTMENT LIGHT Procedure for stalling Glove Compartaest Light Figure 126. 1, natal awit i ole provided in upper Iet= and comer of plove compartment with serew provided, a, Trtall wire to clipe provided on instrament banel_ (See figure 128.) 1. Connect wire to dome tap terminal on ight Sslteh. Yoee figure 128) Aeproximate Flat Rate Time 2 of an nour. Procedure for Installing Glove Compartment Light on All Medel Trucks ~ 986460 1, total backet in vpper Left-hand corner = Ing bles and screws provided, and assemble Smiten fo Broce, 2, Clipwire to ower slang of tastrumet pan- using Uhree clipe furnished In package, (See tigure 126) 43, Comect wire to dome lamp terminal on ight snitch. (See figure 126) Approximate Flat Rate Time .2 ofan hoor 2, Attach wiring clipe in slots in underside ot panel back of rear seat as sown In fee tre 128. “Tnsert wire in eps 4, Seip aif Inch of Insulation from tail lamp wire un wiring Raraoss”(narurat wih black aver) at pot "A" upon, older and tape Swteh must be on to have trunk light op- rate. Ralsing trunk lid aomallclly turns oe” light. Lowering Id automatically wens a” is Et Figure 126 900208 LUGGAGE COMPARTMENT LAMP Procedure for Installation of Unggnge Compartment Lamp on All Wogel Passenger Cr Figure 127 1. Remove cover trom luggage compartment lamp, taser wire throng hole. provided In Inet panel. “Place wire between inner and fuer fanels and out through grommet as Stow in figure 123, Attach tmp using the tho sell-tapping serews furnished. Insert, frommet and replace lamp cover Figure 128 ‘0280 UNDERHOOD LAMP Connect lead from lamp to battery terminal Wit bee wot bend the bracket downward sughlye Passenger ca except location of wire. See Og cre 0, Figure 19 1, Attach lamp at right-hand of hood top panel AP9FOMImate Fat Rate Time ot of an tous, fear reinforcement, eng existing attaching Fane as shown Tgure 130, 2 Allow suficient slack in wire to raise tood 986290 RIGHT-HAND TAIL LAMP Procedure for Insalstion of 4 nstall lips under aut an lock washer o= ‘igi Hand Tat! Lamp fds of Brace feds, plach tight on wire, ‘on Mode 3000-4000-£000-€000 Trucks, Figure 130, ‘lor wire to atop lamp. Fal eoloF with Mack tracer to tai herr on 10n8/4 ton tate, a ground wire te required. Ute a lenth of excene wire cot from wires "tom and ground at any’ convenient pols, Approximate Flat Rate Time .3 of an Hour, seeds CIGARETTE LIGHTER AND CIGARETTE LAMP Procedure for stalling Cigarete Lighter 6, Remove grommet from dash and. rework, fn Cigarette Lamp frammet by removing thie wall at snd of on All Model Passenger Cars, Hole ané cating grommet from side to bale, 1 Install wire (rom lighter through Bole in 1, Remove and discard dummy ballon oF pres: ‘ah from whieh grommet wae removed and comet wire terminal to tatery terminal fn starting motor soleold beng ure clgee= ttle lighter wire is on top. 8 Insert wire im grommet and rentall grom- met in ole in cash (See igure 134) ‘4 Rotate clamp shel to position such that Ugh’ 8, To operate, push is nob which will retern Sn causes no intertarence, to original pontion ‘when ‘lighter rend 5, Route lamp ‘wire through clipe on back of for we, ‘netrame ‘Gee Approsimete Pat Rate Tine 2 of an hour, 990409 CIGARETTE LIGHTER AKD LIGHT Cigarete Lister and. Ligst fom All Mode! Tracks. ot ght 2 Remove lamp socket from clamping sel fd clamping shell from lighter 3 Insert lighter in ole and reassembie clamp ‘Stell and lamp socket 4, Rotate lamp shell o postion uch that wit 5, tach lamp’ socket wire to tall lamp teemi- fal en te light wten, (ace igure 13 6, Attach cigarette Lighter wire 10 terns ‘ek OF igh swe, oer figure 138). Avprosimate Wlat Rate Time .? ofan dour, 90590 REAR VIEW MIRROR - PRISMATIC ear View Mleror (isi) om Al Model Passenger Cars. Figure 136 1, Remove equipment rear view mirror from windshield divider by Tooseaing ut nat ad Uicerewing mirror from windshield divider, 2, stall PRISMATIC. rearview mirror on ‘windshield aivder and ghen Jam mit. 4. Rotate mirror on ball so that mame tab on the mirror ie at the boom, Approximate Fal Rate Time 1 ofa our. 06305 OUTSIDE REAR VIEW MIRROR Procedure for stallaton of ‘Ouside Rear View Mirror om All Modet Passenger Cars, Figure 197 iesliig fo wer cage of miro ate Ss =n a VY Ah Figure 138 2 Lonsen serew "B," set ase at angle of door deo and ghton securely as sbown in figure i 3. Lut rubber weatherstip on inside of oor, template on outside of cowl on the righ {bellow mirror breehet to mount 0. door ind se ofthe body Lining up wth body see ‘contour as indlested. Center poh an dill 4, sere clamp and with fiber pad in place two H/S2 inet to tween diecast base and outside of or (to 2, Attach brackets as shown in figure 141, Do protect fish, tighten screws securely and fot Ugaten nate atl extension mirror 18 piace weatterstip as sbown in igure 19%, Sssenbed in brackets. S861 REAR VIEW MIRROR BRACKET - Figure 12 5. For LatteHand itallation: Remove existing mirror bracket nd use existing Heles ib cont Approximate Flat Rate ‘Time .2 of an tour, 086598 LEFT-HAND DOOR TOP OUTSIDE 1, For Right Hand Installation, Locate drilling ‘MIRROW LENE 7 FRONT VIEW SEAT CAMP Asby BETHEEN! (2008 f WtaMER STR (S627 SAD BEINN ARI OF ‘aRROR ¢ 2008 CAME 455% TGHTEN SEP SCREVS F ADLIST TO Su Figure 145 2, Intall rear view mirror clamp assembiy seth serew previoury Temoved from mirror ‘ssombly, (see figure 143), 5. With pa ia place under base of mirror, Ball mirror on top of door with center of fase Tocated above rear edge of division ‘hanel, eee figure 148) and taaert clamp between rubber” oor seal, Tighten sty 4. Adjust angle of mirror to suit, 5. I addtional adjustment ts desiro¢ remove ‘mirror from door and adjust clamp on t= ‘or arm by looeening serew and elatng to fesived poston. Appresimate Flat Rate Time 2 of an hour. 900498 VANITY VISOR MIRROR Procedure for Italltion of Vanity Visor Mirror ‘on Ail Model Passenger Cars Figure 18 Place the two clipe on the misror over the Fightchand tun visor and cantar mirror on ‘sor as shown in figure 147. Wrap wire around visor ato and bracket, Slowing sufficient wire o permit visor ad {artment a shown in figore 147, Pin wire to pillar trim, ung the tree pine eee gure M7 NOTE: Pin as close to door weather seal | possi 10 conceal the wire 4, Place vire tetween end of Instrument pane! ‘nd pilar teim a5 shown in figure Id? 5, Place ire into rolled flange slang ‘reir fege of instrament pane an nt. clipe fro ‘ded, ‘Attach ground wire wader clip atach- Ing bole ‘iach fase holder to open terminal of Ac- ‘cessores tution Block. Tape mirror wire {wiring harness ax shown tn igure If, Approximate Flat Rate Time .2 of an hour, 988528 HOOD ORNAMENT: Procedure for Installation of Hood Ornament ‘All Model Passenger Cars, 1 Raloe hood and. semore the two. nuts and washers holding the eqlpment oraamet 3nd Femove from cat. 2 Phice accessory ornament into existing to holes in neo, and replace washers, nus and Uphten securely, Approximate Flat Rite Time .1 of an tour, 16161 HOOD ORNAMENT - COMMERCIAL Procedure for Installation of Hood Ornament om S000” Commersial Model Trees gure 18 Figure 148 Line up template os left oe all and cen {er punch a indicated on template, tra template over and ine wp oa Tigh hoo Nall tint center punch. as indicated on template ‘rit feo hal inch Roles Sn exch hood hall 2 il one 1/16 dech hale in hood top mould 1g, ing. existing ole in food panel as {ehiplates Enlarge tole In Rood top moulding nif, to half Inch Appronimate Flat Rate Time .2 of an tour. 986162 HOOD ORNAMENT - TRUCK tn eta eaten of i Gren; >_< rt essing loi Hy ‘n 4000 000 Mage rks. = * . 2 Han pane front and rear sealers with 4, eg tempnte fared with ormament ant eancier oxatag bol ee Are 8) Proceed ulna for Sommercit orm ger one i fender oping ad wih om boogie ‘of cover and front edge of cover in line with 7 . ‘Range through the wo holes onthe (cont of Approximate Fat Rate Tim 986519 PANEL, REAR WHEBL the cover flange," With the op and rear edge Gf the cover in ine with tbe surface ef the Procedure for Instaling Rear Wool Panel fader soribe two holes or tender ange ‘ow All Model Passenger Cars. through the two Boles in the Fear ange of Figure 151 o te cover. Cover is denied to sri ito farrect positon whe Approximate Flat Rate Time 1 nour soe4er ASH TRAY 1. Depress spring and remove tray from re- throws the four oes provided in hatom: Mange of Instrumest panel. (See figure 153) 3. Replace ash tay. 46859 ARM REST Procedure for Installation of Acm Rost ‘on All Model Passenger Cars 1, Holes for attaching arm rest are located 12 Probe for these holes ard pierce trim panel Figure 156 "and tighten seurely as show infigure 157 Cnn nestass 7 uss ARM REST ~ TRUCK Procedure for installation of Arm Rest in figure 199, and eut holes in trim panel, 2. Loasen tri panel lower serens and see Teeping tin place san et Sttached sih‘serews fr Ce plate in exact location on door and eld in Tewpeate NOTE: Do not use 2 heary hammer bow a It will den the wheel Ting. A IgM tap ‘th the hammer and wood ck i siete {86407 SAFETYLIGHT AND MIRROR UNIT with oval head sheet metal sc 1, lect the proper Mounting Template and ‘CAUTION: ter dling e completed, on screw bracket {rom post, diseard paper eats, and can aeay‘siaings, tars, Moxating Ligh Firs, Wardle Unit" must be detached frm Lamp. "Follow figure 167 closely: Lassen RMON De Housine"e fh schews

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