Professional Documents
Culture Documents
Models:
DOOR WELDMENTS: NCWT0191,
NCWT0209, NCWT0485 AND NCWT0451
Assembly Instructions
PNEG-1360
Version 7.1
Date: 10-11-20
PNEG-1360
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
▪ Safety Guidelines
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Decals
▪ Safety Sign-off Sheet
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001–4
Symbol Description
ST-0005–2
Safety Cautions
Use Personal Protective Equipment
Hand
Protection
ST-0061–1
— Make sure that the area has been purged of any hazard-
ous products or gases. Check the atmosphere for harm-
ful gases or vapors with a suitable gas analyzer and
make sure levels are safe before entering.
— Lock out and tag out power supplies and fuel supplies to
all equipment.
ST-0036–2
ST-0057–1
Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois Street
Assumption, IL 62510
Phone: 1–217–226–4421
Located next to
aeration system. DC-969 Caution Vacuum Pressure
On bin doors
and roof hatch DC-2483 Warning Entrapment Hazard
covers
ST-0007
Figure 2-1 2-Post sidewall and stiffener layout (Viewed from outside of the bin)
*A Two ring stiffener door splice (CTS-2209) E Short door sheet (SS-7596)
*B Special two ring stiffener (CTS-2215) F Long door sheet (SS-7595)
*C Special two ring base stiffener (CTS-2214) G Sidewall sheet
D Vertical seam
Figure 2-2 3-Post sidewall and stiffener layout (Viewed from outside of the bin)
Symbol Description
ST-0005–2
On bin doors
and roof hatch DC-2483 Warning Entrapment Hazard
covers
K 1/2 x 1-1/4 in. flange bolt (S-9062) U 1/2 in. lock washer (S-236)
S 1/2 x 2-1/4 in. HHCS bolt (S-7894) AV 1/2 in. flange nut (S-10253)
R 5/16 x 1-1/2 in. flange bolt (S-10185) AL Door latch rod - 47 in. (WD-6284)
5/16 x 1 in. flange bolt with sealing washer
AD AM Cover hinge bracket (NCWT0170)
(S-10260)
AJ Outer door cover (NCWT0203) AY Handle mounting bracket (WD-6287)
AK Reinforcement channel (NCWT0204) AZ 5/16 in. flange nut (S-10268)
4. Install the cover hinge weldments (AF) to the right side of the outer door cover angle (AN) using four
5/16 x 1 in. flange bolts (AD) and 5/16 in. flange nuts (AZ).
5. Install the door latch mounting brackets (AO) of the left outer door cover angle (AN) using four
5/16 x 1 in. flange bolts (AD) and 5/16 in. flange nuts (AZ).
NOTE: Center the door latch mounting bracket (AO) on the outside of the outer door cover
angle (AN) and install with the bolt heads on the inside.
Figure 2-14 Installing the door latch mounting brackets and outer door cover angles
6. Install the top and bottom outer door latch brackets (AP and AX) to the door latch mounting bracket
(AO) using a 5/16 x 3/4 in. carriage bolt (AU), latch bushing (AC), and 5/16 in. flange nuts (AZ).
NOTE: Make sure the holes in the outer door latch brackets (AP and AX) align with the holes in the
door latch mounting bracket to allow the door to be locked.
7. Install the latch bar (AQ) to the top and bottom door latches (AP and AX) using 5/16 x 1/2 in. flange
bolts (AT) and 5/16 in. flange nuts (AZ).
8. Align the cover hinge brackets (AM) on the outer cover assembly with the set of cover hinge
weldments (AF) and install using two 3/8 x 4-1/2 in. HHCS bolts (AS) and 3/8 in. lock nuts (AI).
9. Apply tube caulk (AR) along the outer cover angles and where they meet the door frame
weldment (A).
10.Drill two holes (AW) in the bottom of the door frame weldment (A) to allow moisture to escape.
Figure 2-16 Installing the outer door cover to the door frame weldment
11.Make sure the door cover assembly (D) operates smoothly and the slots in the top and bottom door
latches (AP and AX) align with the door latch rod (AL) to firmly close the door against the frame.
Notice Procedure:
In order to make a valid warranty claim a written notice of the claim must be submitted, using the RMA form, within 60 days of discovery of a
warrantable nonconformance. The RMA form is found on the OneGSI portal.
Service Parts:
GSI warrants, subject to all other conditions described in this Warranty, Service Parts which it manufactures for a period of 12 months from the
date of purchase unless specified in Enhancements above.
(Limited Warranty - N.A. Grain Products_ revised 01 October 2020)
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.