i

Refrigeration Dryer
Model: TD 61
Part No.: 1 7987.10010
serial No.: Al-S-12

lndex: 060909
GL-Nr: BA-TD61 - 1 '7947 1C'-':-::

KAESER KOMPRESSOREN GMbH

(09561)640-0 . Fax. (09561) 640 - 130
D-96410 Coburg ' Postfach 2143 ' Tel
 Declaration of ConformitY
(( within the meaning of machinery directive Bgi392/EU, appendix ll A

!Ve hereby declare that the machine/unit of

part number: 1. i9e 1.1c010

iype: compressed ail re liigeration dryer

make: Keeser serial number: 61SQ 2

TD 61

:onforms, in the specification supplied by us, to the tollowing relevant conditions,

.:: pa rtic u lar:

D ilect i,,'e 1-or mrchinerr

Directive for lori, r'cltlge

D;rcciivc cor:;cniiirg e1e--i; onlgnetic conrpatrbilitl

:: air',ronised standards appl ied, i n particu lar:

Refr i-ger:t'o r rr:'t ,n.: : 'I jr.f - J:.r'-\ rc ri:cn:c"r'

S afety of nrach lner,

!r'. r9-1: Safety of mrchinery - saiety disiances

Salety of n.rr.chinery - electrical equipment

l\ -i i108 I ?: Eleclromasnetic compatibiiity - radio interfere nce lf:rnsnisslon

E.lectromagnetic compatibility r':rdio interference suppression

llation al technical standards and specifications applied, in particular:

l:: .:: r re nt safe[v act

:,- - ::::"'nt slfety act regulatior,s

'' r - ,,,, l.:liseration units, helt pumps and cooLing srsie nr,.

-10.i1.199.1
Dair
t.l-.. r ..----. .,I

.::.,.;N:SSOREN GMbH Tel.: (0 95 61)6rGa cesc.:ris:-r.r,rr_ ::.-..j a..r ii3.:-.r ip -',,' .n! T .rf;s l.:lrs,i.
'.- - ,'2a DS4150Ccbur! F3,\i (0 95 : l) c-a i:-1 :a a,::-::3 232
T x: 6a3 2 a-1 iSl-lc:,r.: l- l:?trai:::
, '::.
 Table of Contents
Chapter page
'lechnical
. 1_1
1.1
1.2
1-1
t-l
1.3
1.4
1-1
1.5
1-1
'1
.6
1-2
1.7
1.8
1-2
1.9
1-2
1.10
1-2
1*2
Srafety Regulations ....
2.1 Explanation of Symbols and References
General Safety lnstructions
23 Accident Prevention Fegulations _ Germany, U\,A/ 20.0, ,,Fefrigeration plants,
2*3
Heat Pumps and Refrigeration S./,siems,,
2.4 General References .. . ..
0/BG 2Or 2-3
.

2.5 Spare Parts

2.6 Environmental proieclicn
2- 4

General
3-5
3.1
3.2
3-5
3,5
4 Transport
4.1 Transport Instructions ....... 4-6
4.2 Packaging
4-6
4.3 TemporaryStorage ..,..,.. 4-6
Construction and Operation
5*7
5.1
5.2
5-7
5.3
5-7
5.4
5.4. 1
5-B
5.4.2
5-B
c,4. -l
5-8
5*9
5 - 1C
5.6
5 - 10
lnstallation
6.1
6 - 11
6 - 11
6.2
6 - 11
i) 6.3
6 - i2
 Table of Contents
Chapler - Page

6.4 Electrical Connecirc:r

6.5 Vollless Contacis
6 - 12
6 - 13

P utting into Service 7*14

7.1 Poirts to be Nole: :;. - -: : -: - ::3 Service ....._:

7.2 Points to be Observec c-,:-= S,., ::: ng On .....,.

7.3 Operational Reacin:ss . .
7 - 15

8 Operation ..
8.1 Control Panel .. ,.. 8_16
8.2 Switch jng on the F:.- :=-z-. :- :--, _
8.3 =: 8 17
Switching off rhe F=.-:=-:::- l-,:. . ........8_18
8.4 Fault Finding .. .,... g_l8
8.4.1 Water in the cc-::-:ss:: :.:..::::r: . ... . ,. . . B _ 18
8.4.2 High press!:a :s::: . : :-= .=,-:::a: cn dryer ... ...... B_ 18
3.4.3 High cornprsss:: : - :::-: ... s _ j9
3..1.4 Thecontrolla-:: -*-_:::: -:::Klfguish inpadial load running orwth
.....
no load
8.4.5 Red LED cn i-: :l:-::: -: -s :; flas hes
B - 19
B - 19

Maintenance 9-20
9.1 lu'laintenance ,r - =:
I 1,1 Functional cie:, :, :-: 9-20
9.1.2 Functional che: i :,:-: 9-20
9.1 .3 Functional chec.i :,:-: I - 21
9.1.4 Functional chea,: :, :-=
I - 21
9.1 .5 Cleaning the rei:::.:-:
I - 21
9.1.6 General checks .
9-22
9.1 .7 Cleaning the ECC - I - :
9-22
9. 1.8 C eaning the Dia:-':;-
10 Spare Parts and After Sajes Seruice
10-26
ru.r 5e.vce Pals d-- -,-. --:. ::--j
1A - 27

11 Appendix 11 - 28
'1
,'1
1 ELecirical Diagrar:
11 .2 Maintenance Scne: - a
I I- 23

.. " t.*
 Technical Specification

Technical Specif ication

'1
.1 Ref rigeration Dryer
t\4odel ., .,.... TD 61
Cooling airvolume ....... . .... .. 3soo m3/h
Condensate volume under nominal conditions* . . .......1sso g/h
Weight.. ..... .. . 2s1 kg
Dlagrams:
Dimensional diagram . ... T 9007.1
By-pass pipe . .203179.A
P& lfiow diagram TKTTDS1 -0795i00016
(Pipe and instrument flow diagram)
Electricaldiagram. ......., SKT.TD61 - 0695/00070
*See chapter 1.3 for norninal
conditions.

1.2 Sound Pressure Level

Operatlonal state ol the refrigera on dryer:
rated pressure and rated air f ow.

Measurement conditions:
free field measurement

Sound pressure level d ata:

measurement to DIN 45635 (noise measurement on machines, compressors) at
. 1 m distance
. 1.6 m heig ht
Sound pressure level less than 70 dB (A).

1 .3 Compressed Air System

Flow volume ....6,2 m3/min
relative to an ambient temperature of 25 'C, 9BO mbar atmospherlc pressure anC
compressor gauge pressure oi 7 bar.
Pressureloss........ ...... 0,12 bar
Pressure dewpolnt
at an ambient temperature of 25'C, compressed air lnlei ten'tperature of 35'C a-:
gauge working pressure of 7 bar.
Ma-ximum gauge working pressure . rb oar

1.4 Refrigerant System

Refrjgerant
Quantity. '5 (a

1-1
i*
"t i
--,,!.: i"f
11

a
Technical SPecification

Permlssible gauge v/orklng press:rre '

25 bar

{E lnstallation Conditions
Vax. heiqht above se*'a." ':-. : ,-"
of installation 1000 m

I'l in. ambient temPeralure .

,..5 'c
Max. ambient temPeratr re .
..43 "c
**other heights permiss ir'e c: \'aier ccnsultallon wiih the manufacturerl

1.6 Connection Fittings

Compressed air oui e: . -s :: ::::aC) ....G1112
Condensate drajn c::^e::':- ^cse ccnnection) .,... DN 10

cc:i: r3s::: 3'

Connections for
z ' :=: --?-:-'
pressu'e d'fie'er: ... 2x G 1/4
- .:
Se'vice colnecic-: i:-'::, 'i' 2x 7/16 UNF

1.7 Electrical Connection

N4ajns vo lage . .
... 230 v |10 % L1/N/PE

Freq uency
.... 50 Hz

Power consumPi c-' .. 1000 w

l,4ax jmum powef a:'s--:::-
..'1400 w
Maxlmum rated c L:'- -: ... 6,5 A
Mar. ma,cs'us ^g ;:,'::"--- I jis ....16 A

Power supply c3: e - :': l l:i -i:l'-- 3x1,5 mm2

(CU multicore cac ie
rc:-:'j l3: -;: :-: ::-e
lrsLtation c dss ..1P54
* under nominal ca^:::-s ::; :-:::'r i 3

1.8 Settings
Satety pressure sviitch irefiiE 2 '2 nt )

switching Poinl iiii.sr ..25 bar

Thermostat
'egulates oie5s-'= -i: :: -::: ca. 3 "C

switchlng Pcint icr ''c,i -::::

hgh PressJ'. D+"':- -; .^-:-:: ca. 12 'C

1.9 Designation
The namepLate of the cryer is caa:3: :- :-' :::
1O lorthe.r.uslrattor c' Ire -a- : : ::+

: .i 0 Dimensional Diagram
(see next page)

1-2
a
,.-
C

(t,

Lr)

0s? rl
F

:,1
-'1
-iI

;l .:
:i
:^
:_-
;l;
fl-
"3
Ei 9l 3
3i: 3",
,-)l: EE
.A .t:
;t
; lg

1+
.g

i:
*^r::1,
 50 2A 10 30

r----
tl
ll

na: i.n s:iew-ir le ri i:

PN 16 bor

[i 5'1/61
!,'Cer,"i;e r
1995 | r"; i

€,tLo

:!l.:.r".-)ir

20:179 0 e

By poss R11/2
€-olrl C!rc h
 Safety

2 Safety Regulations

Bead thisseryice mal!a. :..=', : l:_::-:-_,' r:ierel:es c:for€ outiing this

=-:::-.:-.;:
refrigeration dryer intc c:a''.'.a- =--. az.-, -a:,-. a-. -a:i:a:atJ: of ihe unit.
=:':.2

2.1 Explanation of Symbcls and References

This symbol is ;i3ced befsre all :€ierences to salety where danger to

liie and lirnb cai occui during y;c:k. lt is especially irnportant that
lhese rules are cbseryed and that extreme care is taken in these
cases. For their own protection, intorm all other users about these
safety rules- Observe general safety and accident prevention regula-
tions as well as the satety rules laid down in this service manual.

This symbol is placed by text to which considerable attention must be

paid so that recommendations, regulations, relerences and correci se-
quence of work are adhered to and that damage to and/or destruction
ot the refrigerant dryer and/or other equipment is prevented.

lr-r l This symbol deslgnates measures taken to ensure environmental care.

L:u
tL Thls symbol indicates operations and actions to be carried out bv the
user

This bullet ideniilies listings.

2.2 General Safety Instructions

European Standards (EN) must be complied with during installation, operation, rnainten-
ance and repair of the refrigeration dryer.
valid national safety regulations must be complied with for those corresponding European
Standards that are not yet incorporated into naiional legislaiion.

Users of refrigeration dryers located outside the jurisdiction of European Standards are
obliged to comply with the safety and accident prevention regulations concernirrg the re-
frigeratlon dryer that are valid in the country of use. lf necessary, corresponding measures
must be taken to ensure compliance with national legislation before the refrigeration dryer
is put into operation.

2.3 Accident Prevention Regulations - Germany, UW 20.0, ,,Refrigeration

Plants, Heat Pumps and Befrigeration Systems,, (VBG 20)

We refer especlally to:

Paragraph 16 "lnstallation of relrigeration plants,'

Paragraph l9 "lnstructions, operatlon, maintenance',
Paragraph 20 "lnstructions to operators"

1_
Cl

Safety

2 Safety Regulations

Read thls service nranua carefuliy and observe ali cautionary references before pu ing this
refrigeration dryer nto operation and before carry ng out any maintenance on the unit.

2.1 Explanation of Symbols and Beferences

This symbol is placed before all references to safety where danger to

life and limb can occur during vrork. It is especially irnpodant that
these rules are observed and lhat extreme care is taken in th"se
cases. For their own protection, inform all other users about these
safety rules. Observe general safety and accident prevention regu!a-
tions as vie I as the safety rules laid down in this service manual.

This synrbol is placed by texi to v,/hich considerable attention musl be

pajC so that recom mendations, regulations, reterences and correct se-
quence of !,,,ork are edhered to and that damage to and/or destruction
ol the refrigerant dryer andior other equipment is preventec!.

tr This s):bcl designates measures taken to ensure environmental care.

[3 This s/rbcl iraicaies cperations and actions to be carried out bv the

USET

This bu llei ice:::3s.;s:::,Es.

General Safety In stru ctic r'ts

European Standards iEiil :--.:.:::-: :: ,,.-:,--.- -s:: atc:. aperaticn, rnajnten-
:.:--: - - -.:
a'tce aro .eoa:r or tr r '.'-
ValiC natlonal safety regu at.-s -,:: -a _--- .'-.,::,:l.:-:se.ol'espondtng European
Standards thai are not ye\i-ia:-.a-='-, --.: -: a^z .g s a:ron

Usersof relrigeration dryers:caa:a: : _:: :: :-: _'sl.icI r::uropean Standards ate

obligedtocomplywithihesaie:i."..-::.-'.....=....t.'guetionsconcernirLgthere-
frigeration dryer that are vai d ti- i.-.: a:,-'-, : ,.; ,
"e--:ssary, corresponding n,"uaur"a
must be taken to ensure ccric ar-t: ,.. :- -:::-: :J s ai cn beiore the refrlgeiation drye r
is put into operation.

a.J ,Accident Prevention Regulations - Germany, UVV 20.0, ,,Ref rigeration

Plants, Heat Pumps and Refrigeration Systems,, (VBG 20)

Attentionl We refer especially to:

Paragraph 16 "lnstallation ol refrigeration plants"

Paragraph l9 "lnstructions, operalion, maintenance',
Paragrap6 20 "lnstructions lo operators"

2-3
 a

Safety

2.tl G en eral References

A Work on power driven systems may only be carried out by trainecl or

instructed personnel or by specialised personnel.

Work on the electrical equipment ol the relrigeralion dryer may only be

carried out by a qualified electrician or trained personnel undojr ihe
supervision of a qualitied electrician according to electrotechnical
provis io n s.

The refrlgeration dryer contains live components.

Carry out the followlng measures in the sequence shown beiore at_
temptlng any \york on the electrical system:

1. Switch off ali phases.

2. Ensure tlte unit cannot be switched on again.

3. Check that no voltage is present.

The refrigeration dryer contains syslems subject to high pressures.

Before any maintenance work is carried out, vent and shut otf the pres_
su re lines.

Escaping compressed air andr,or escaping refrigerant can ceuse irjury

and damage to equipment.
The instructions contained jn lhe information Ieaflet ZH 1i409.'\4erlc
blattes r.iber den Umgang mit FCKW" (lnformation Leallet Concerr:ing
the Handling of CFC Gas) must be observed when dealing vrith escaf_
ing refrigerant!

Do not allow the relrigeranl in the refrigeration system to escape into

the atmosphere. Always use suitabie systems d esigned to eKtract re-
lrigerant when carryinq oul maintenance work on the refrigerant cir-
culation system.
Dispose of unusable reJrigerant according to reg ulationsl

The warranty is invalidaled il moditjcations are carried out v/ilhoul

previous consultation with and the consent of KAESEH.

2.5 Spare Parts

The use of KAESEF, :r g ^a :a::
ation dryer.

2.6 Environmental Protection

Condensale d ra inag e

Condensate accumuiaiing during the d./jng oi compressed air n]ust

be drained into a special dispcsal canistef and then disposed ol ac_
cordin g to environmental ;eguiations.

Operational and repair materiais, consumable parts

Dispose of all used materials and consumable pads accumulating dur-
ing operation, mainlenance and repair of the i-efrigeration dryer ac_
cording to environmental care regulations.

2-tl

c'ffiffi'
a
General

.1 General

The service manual must always be available for use at the relriger-
ation dryer's place of installation.

.1. I Correct use

The refrigeratjon dryer ls intenced scleiy ior drying compressed ajr.
cannoi
Any other use outside of thls purpcse rs considered lncorrect' The manufacturer
incorrect use; the user alone is liable for
ac6ept llability for any damage causeo cy such
any risks incurred.
Coirect use also encompasses ccnpL:ance with the lnstailation, removal' commissioning'
operational and maintenance ccrc;::cns laid down by the rnanufacturet

3.2 Copyright
'lhecopyrightofthissel',lce'::anua,isthepropertyofthefirmofKAESERKO[''1PRES-
personnel
SOREN.'Tliis service manuai ;s inlerced for operating personnel' maintenance
and supervisory perscnnel -se :nly lt contains instructions and.technical diagrams that
may not be :c-:'etely cr parily, distributed or €val.uated by unauthorised
persons for "opiad "ilh.r-3: :.:-3€::'cl c:' djvulged to any other third party
the purpcse

35

ii.
 TransPort

4 TransPort

4.1 TransPod lnstructions

dryer with the com-
AGt';ll under no circumstances lift the relrigeration the reirigeration dryer
I ^"""""" 1
i or lay
ir""."a "i, inr"i'"tii tulr"t "onnecti6ns
on its side
of the relrigeration
Serious damage can lesult lrom such treatment
dryer.
t1:,1?IiS"t'tion dryer always
To prevent damage to the.p,anelling ol
with a tiolley' a lift truck or a forklift truck'
transport
lift the refrigeration dryer'
Never drive directly underneath and then

a sultaole transporting medium (pallet or

r Always mount the reir gerai cn cryer on
wooden basel o.:- 19 I/a-sc' i

dryer' take
ll a litting appliance is used to transport,the l"l]'"S-"lil::
cover panels'
care thai no side forces are exerted on the

4.2 Packaging
pallet and is protecteil by a carton o{
The refrigeration dryer is loaded onto a wooden
corrugated cardboard

Temporary Storage
regarclless of whether it is pacl<aged or
Slore the refrigeration dryer in an enclosed space'
not.
above 60'C
rhe storage temperature should notfall below -25'C and not rise
ot the refriger-
Att""ti";il1
^""""-" Belore putting into operation' wait untilthe temperature
urion owut hjs adapied to the ambient temperature'

4-6
 Construction and 0Peraiion

5 Construction and OPeration

llems referred to ln ( )ccrres.crc //lth ihe ltems in the Pipe and lnsirument Flow Dlaqrafir
(see chapter 5.6).

5.1 Construction
a combined heai exchanger
The main component oi lne 'ei: !ef3i cn dryer comprises
(heat transmitter) lt ccnsisis :: i:€
iollcvi ng rnair groups:
''ic
1st. stage: air to air heal exa'3-iei ri )

2nd. stage: air to refrigeral: 3xchanger (2)

'er:
The refrigerant circulatrcl s a-::;'atlca Lyregu ated \!lth a thermostat (13) A condensate
sefaratlrig system (3) s : i.l r- sel. es !!lih the heat exchanger
A safeiy pressure s!!::r .9 s'::C n ihe refrigerant circulatiotr sysiem as a protection
against excessive Pf ess-'€
:'::::is lie refrigerant compressor (1 1) agalnst current over-
A theimal overloac s,.,:a^
loads and hig h terPe'a:-'es

Functional DescriPtion
condensatlon and subsequent sep-
The cooling aclicn .i i-e 'e:::erallcn dryer causes the
aration of the hLlnLd ::::3:i ci:le ccmpressed air'
The wartn cornpress€l :' :; : c'.r irum dity enterlng the un
i is rnitlally cooled in the alr to
air leaving the
uirl.,"ut.r"nu..g.r i1 ::':-g- ::at e^cnange with the cooLed compressed
unit.
(2)' connected ln serres wilh
FLrnher coollng oc.r-'s - ::e a r:o reirlgerant heat exchanger
action of expanding, gassing refrigerant This ac'
the air to air heai €xa:?.::=i iiiJUgn th6
tion causes the hlr :a.-a".."',". cf the coinpressed air to condense out when the pres'
sure dewpoint s !rtr:':-:.
the condensed watcr and oll
The condensate se:a'ai:' 3l ltrnnected in series' separates
air' This condensate is
droplets, togelheI Yi i- ::3:s. : r parircLes, from the compressed
.emoved ''on t-o -rr:i- -- :- i.lo'al'c cocdensdle draln (5r'
the air to alr heat ex
The dried compress:: 3: s iler rewarmed by flowing through
changer (1) befcre aa' :! 1:3 iairlEeration dryet
TherefrigerantCoT].3.-SS:i.i1]]]SSw]tChedoftbyatherrnostallltherefr]geratjon.]er.3l]]
savings in energ\' :::
sinks ani swiichei .^ ag: i ,',Ten lhe demand iises Considerable
posslble with this c'-. p e cf cterallcn'

A2 Ref rigerant Circulaiion

hermet ca lli I c'e: : ':- :: - -
The refrigerani LrseC ll :ie reirigeration dryer is fecl round a
ay.1". tiut changes lre iiqurdLr gaseous state uslng correspcndlnq ietli 'a
:-:
- t -..
The reirigerant con'pressor (1 1) draws in.gaseous refrigerant anr c't-i''::::

densatjon pressure lle-fhe

ccmpiessed refrigerant gas arrives at lhe 'elr -:l''a:: :-'' =i : l
uiu thu "pl,u..ul'u jlne . relrigerant ls liqueflecl in ihe condenser b"' :--= :":::': :' :r
h eat.
c:- :':s3-': :i -l3s-
The refrigerant is expanded by the capllLary tr-llre (7) ircn' c3i.rc3nsa:
.ing pr"irrr" and iniecled inlt the air to reirigerani iieai :\':::g3'
t l
:rci'i:re -'i :::-'i;sstl-':'::^:.1i
alr etl.i -^
rq
s n! of the refrigerant occurs through neal extiaclicn
:i'e dryer.
 Construction and OPeration

The gaseous refrigerant ls then fed back into the refrlgerant compressor
(1 1) agalrr'

5.4 ECO-DRAIN

5.4.1 Functional PrinciPle

Items referred to in (
) refer to the items in the lollowing {igures
. The accumuLating condensaie is colLected ln the chamber (2) after passing ihrough
the inlet openinq (1). The diaphragm valve (4) ls ciosed
. A capacitlve senscr (3) continuously reglsters the liquid levei and passes a slgna to
the electronlc ccntrol (7) as soon as the chamber is full' The pilot valve is activated
and the diaphragm vaive ('1) opens the outlet line (5) when the ECo-DRAIN is
empty, the out et lire is closed again before compressed air can escape'

1 2 34 5

1 lnlet aPening 5 Uullet ltne

2 Callecta( 6 hotsing
3 Level deteclcl 7 Eleclranic canlral
4 Diaphragm vai'e 8 Light-emifting diode (red)

c If a iault occu:s a : : :- :=: :^a . a.!'e oycles cn and ofi continL-lously lo c ear the
fault. T\e rec :-: : - : -: i

5.4.2 ln dlcation oJ OPeration3l Stalus

Theoperationalsia:;sa':-:::-::-:::::-:-:-:::::::':-:'=:-il33li'r6r'truS-
lnq ot tne LUU - L r-- ..

1 LED on perTnane-: ':

FCO-;:^'. .::':: : '
nor-al
2 LED exljnguishes :o: a sicl ::' ::
ECO-DRAIN cis.'a:g e :'/3 e

3 LED flashing coni r-.tously:

fault, overloaC

5-8
a

Construction and Operation

5.4.3 Funclional check

Check the function of the ECO-DFAIN by pressing the TEST pushbutton (9). The ECO-
DFAIN will switch to the discnarge mode at a rhy,thm of 2 to 3 seconds. The LED (8)
flashes at the same rh!4hm.

I Operational status - itght enitting diade (red)

I TEST pushbutton /coniensale drain)

5-9
 Construction and Operation

5.5 Component ldentif ication

Positlon numbers n ( ) ccriespond lc those in the Pipe and Instrument Flow Diagram.
(P&lFlowDiaqram).

?.,

1 Compressei e' ^ .: I S;ley p/essu re s,uitch (9)

2 Cantral cubicte a F::ler dryet (8)
3 Refigerant corla'9ss:- :
'
-. Carillary tube (7)
4 Heat exchanget i1). 2.
"- icriensare ECA DBAIN (5)
3ef tigenni iiqueliet i1A)
5 Condensate secaia:o.'3,
6 Compressed ar,' oL lre: 'a -l? 1 io,.e

5.6 Pipe and lnstrument Florv Diagram (P & I Flow Diagram)

(see following paq es)

5,10
 lil i
.-i_\ - i r.
i

':.
''--- ,.. i I

{- .:.
::
.:.
j.3-
- - lt: ,

ii
i

o ll ' 't]* a,)

! -
l-1 Lr

i""-
ri

] 5.."
l t_.
1- i

rL
a\ ir,
l e ii.
ri
ll
_l :
l-,' .,1
1'

:
ill . r-
1-.-:l'-
:
i r.l
.i.
illl
'.!
I

j:i
l:- l

l.:i
l:l
i;l
=
:a

-_l
i

=
.=

2 c"
1, -o .:

.:",- r

t, C!
u.t
t--.1

:: il
l
a
I
 ,i

lnstallation

6 lnstallation

6.1 Conditions of lnstallation

The refrigeration dryer musi ce lrs:alled in a dry and dust free space. To ensure adequate
room for the maintenance oi:ne re:ficeration dryer, the minimum distances quoted must
be complied with (see icl c,i;inc skelch).
lnstall the dryer on an evef ila: sur;ace. Special foundaiions for the installation oi the refrig,
eration dryer are not necessai.,,.
See chapter 1.5 for the i:re a|l]bient temperature and maximum height of the place of in-
staJlation.

To ensure pertect inlet and exhaust ventilation o{ the retrigeration

dryer the minimum measurements quoted lor the free space at the
cooling air inlet and exhaust may not be undercut.

l\4easurements s.-a.r-:-: - - --- i::: t3 r,easi)tentents

A Caoling air i' e:
B Caalinq air aL:..:

The tiiting of ic;e! and or exhaust air ducting without previous con-
su'tation iriti the i<AESER Ccr:tpany is not perrnined.

6.11 Compressed Air Connection

Take care during installatjon ihat no strain. pressure or bendinq lorces
are acting upon the compressed air conneclions.

The refrigeration di,/er .s ai,rec -aza: ':- :=:t-.'. a-.

Shut-ofl valves:

A All power driven systems must be equipped with a main stop system
lor all forms of energy leed. the operation of which determines lhe
start and stop of the energy supply to the system.

6 - 11

l-lEr.
d

lnstallation

Tlre compressed a r ir ei a.i cJt:et pipe,,./ork must be provided with shut ofl arraneements
(e.9. ballvalves).

Byp ass:

The compressed a i : :: a^l :.1 ei should be fitled with a bypass.

See diagram in chac::- : 'C ,:- ietails of the bypass,
See chapter 10.I ic::-:::::':.]n-beT oithe bypass.

lnstallatlon notes:
nur::-s - ::-:escond to the djagram of the bypass in chapter 1.10.
ldentification
n- Screw the :l-==::: ::::,::e unlon fitling (60) (with sealing tape) into the correspon_
ding confe:: :- ':-:-: ::-:i.essed air iniet or ouflet.
x7 lnsertlhe:a::::-:: :: =-l ijr tne bypass by screwing down and tightening the
unlon nL: a' '.'a ' : -: aa
rr Check ire'- -:: ,-- ::,:::s.
See chapter :.a ':- :-: : -=-: :-s cf ihe connector fittinos

6,3 Condensate Dra:n Ccnnection

A hose ccr-::: :- : :.:. :...-,- :..- rage of the condensate. See chapter 1.6 for
the cli,
me ns lo ns

Attentioni 2.:a ::-e ,,,:e- litijng the condensate dralnage hose that the conden_
sa:: s::a-::e: :), the refrigera on dryer can flow without hindrance-

: '::::-: ::-:e-.sate separated by drying the compressed air via a

ir:s: -:: : s-::: e container and dispose ol according to environ-

6.4 Electrical Conrec::^

,.: -: - ::,,:":-:: , c.l.Iieclion and the proteclive measljres re-
:- -:: -_:-: :E =a-- a=:_: :, an authorised electrician tothe orovi_
s :-s :' :--::::- S:=-::::s aitd the regulations ot the local Electric_

:-: . r ':l '==:.':.:ariection to the power

l::: :: - :-: ::::':: :tagtam (See Chapler
:- .a'a'',':---: :::::: anisrzecithe

su pply cabie

tAtilb-f The:::ss-:::-,:-a z-az:- -_-: :_:: , ::: e a:: ::jse :atings are
spec ' e: ::::.: -; ': : ., ,:: :.:: ::1::a :-: 523.cr an-a..nbient
to-- 3.:. _- - _- a=z-a--^= ::_: ::_s. e. c. licner ambi_
ent:9r-:e-a:--:3 :- :-!+-:_:: . -:s :.::::,.1 aid d"ter-
:-:-:::: "le"x according
e :-: ::e ,_se :aiincs
T,i::,1::.:ss-:+:::-
urr{ ,';: -- _:
io
=': :.:: : :::- :: S-:: .. :_:-:-:, .i:-:iaticns.
f,!

lnstallation

6.5 Voltless Contacts

The refrigeration dryer is pi.',':ei ... :: ine folicvring vo t free alarm contacts for connec'
tion to an external alarn recci.ri s,vs:eml
o Message: "Ccntrc vc:ag: Ci'l
e l'/essage: "High pressl-': c:,.':a il "

fr

a lt
 a

Putting into Operation

7 Putting into Service

7.1 Points to be Noted before Putting into Service

Every refrigeratlon cryar' :: : s : Jsn a test run in the factory and carefully checked be{ore
shipment, The tesi rui: :a:'.':is :raiihe relrigeration dryer unit conforms to the specif ca'
tion data and runs pe:ei: J'. i:: iieYer, independeni of the checks made at the factory, the
refrigeratlon dryer un i cc, c :e cariaged durjng transport. For thls reason, we Tecom-
mend that the reir:.sra: :- ::,s- -.r:ii is examined for such possible damage. Observe the
refrigeration dryer --: :.'='- , :-r'irg the iirst hours of operation for any possible malfunc-
tio n

Attentionl lmDcrlant funclional components of the refrigeration dryer, such as

the safe\ pressure swilch and thermoslat are set up and litted in the
factor/ to precise requirements. Adlustments may not be made to
these ccmponents without previous consultation with the relrigeration
d r/er m a n ufa ctu rer,

1',.2 Points io be Observed before Switching On

I
A|rY NON-OBSERVANCE OF TH|S OR OTHER REFERENCES (WARN-
ING: ATTENTION) CAN LEAD TO ACCIDENTS CAUSING INJURY TO
PERSONS OR DAN4AGE TO EOUIPMENI

It is forbidden to operate the refrigeration dryer with the side panels

I removed because of the danger ol injury to personnel.

= =a-a,.- az:1ze :g rnaier als, tools and transport securing devices on and in the
-='' :a-?-. ":' :^;e'.
. : s :':::::: :-:::le JSer employs safe r,vorking techniques when operating the re,
'-;:-=::- :',a'?'a::ai a.l valid operating and safety provisions are follo',ved.
. --: :::-:::- :':- s -.ii:geiation dryer unit is responsible for its safe operating condi-
::-
-=:-:='a: cn dryer io a supply voltage different to thai shcrvn on
=:l :-:

ir-.::. :-= ':.' ::-=: .- .-..' : :. sDace ihat is not subject to freezing condlticrs. Se:
ciraS:a-' 5':-:-: - - -,- a:aleiit iemperature..
V/al':-:-:'e''=:'=--.:-:-_,:':tr,^,,a.muptotheambenttemperaiurebe;ore:-:rg
:::'-:
'-1

inlc :-

Carr/ cut ihe iciloyring work only when the power supply is removed
l
f rom the refrigeraiicn dryer:

Check all screi!s on the electrical connections for tightness and

tighten if necessary (carn/ out this check again ailer 50 operating
hours).

'1
I

^t
-i

Putting into Operation

t.J Operational R ead in ess

Erstl Put the relrigeration dryer into operaiion cnly afler the Jollo\,ving re-
qLrirements are tultiiled:

. Therefrigerationdryerwasinstaliedaccor':l.r::::-::--:::-: a:::,.,iiir Jl-laptef

6.
o Allieed and supply piping and cables are ccri::: , ::-^:-:::
a Theoy.passintheCompIpSseoa'-ireoeI,',e:i.:-::-::
a The shut-off devices (e.9. ball cocks, valves) in ias.:-:'::::: :' -:_:-: : __::
lines are closed.
o The accumulating condensate can flow out throuEn ::: :: r,:-:::: :': - i r: : ::
without hindrance.
"l . The refrigeration dryer is supplied with the ccrrecl vc:ag3 -:-:: -

J
JAtlentlon! | Put the refrigeratlon dryer into operation for ac:i::.-:::. ': - -_:::
before supplying the compressed air netlvork.
l
l
I

"l
l

l
I
\

Ij
II
l
-t
jt

l
l
l
l
I

\r
1
I ...

1.t
Operation
1
I
'I

I Operation
1
i

Details in [
] correspond to the component identi{ication n the electrica diagram.
During operatlon of the refrigeration dryer, condensate is separated frorn the compressed
I air
I
The condensale accumulating during the compressed air drying pro-
l cess must be directed via a hose into a suitable collector and dis-
posed of according to environmental care regulations.
1
-l
s7 Collect the accunrulating condensate in the container an.i dispatch for disposal.

_.1 o. I Control Panel

1

2.1

2.4
2.2
2.3
'

1 Controi s,,t.:c^ .'-S' .-

2 MESEF,_AL :J_J].,-:]-
2.1 Symbal lar,nsl,::ec ^::: =,---=-;-. -=a::-.-:- :a' ... :-
2.2 Symbol lor tei: ge'e': t j- r-= !! -'
2.3 "Ref gerant Compie-"sc - l ,' -:::::' --"
2.4 "Contral Valtage Oll" anc,,.;^i.::::,-': -::-,:.- --2'
3 Pressure dewpaint gauge

I- 16

!
l.
1
i' Operation
I Explanatlon of the coloured segment scale of lhe pressure dew point indication:

I
1
n

't D
!
a
t
1
I

1
i
A) blue -white range:
Ii
'1
I - ie::':: :-: ->:: :::-'::- -=-::is (see chapter 1.5)
at
1., ^.6d-..--o.

I
-t. c\ _ -.- -.-4c.

t"
-"aa^

I - l:='.: :-: ::::-: --::- ::-eased amblent and compressed air in et temperatures
I nl -a.l ..--s.

1
I
-'a-: ::: :^:::=- : ..'-l ^- -
't
)I 8.2 Switching on the Refrigeration Dryer
'1

l
S,,,::cncr :he reirigeralion dryer only if the conditions in chapter 7.3
3:e:aticn3i R ea d iness" are fu llilled.

;
r: Rerc,'::-:::t::- :.: , :=:':- :ra:3ciion aganst "inadveftent switch on" ol
svritcr i-S "
1

[7 Botate:ae s;, ::- -S' :,

r The refrigeraticr:-.:- s -:,., - t'-i'='.r'.:-:.-:r-:--, a*p | -12] ; LTinates .oictrirj
power on.
Dependjng on ihe :3r-::e.::--: - :-: : -:: -:,- g::ant neat exchanger the refr gerani corn-
.,
pressorswtchesor'la;ie::::.='.;e.z-.:-:-,,::ss.,!itci.eccn.simutaneousiylhecontrcl
' lamp l-H1l "Refi-tgeranl C:::.:ss:- C\. - -- :a:ss
.:
l1the control lamp [-H1] does not ertinguish aller approximately 15
minutes then a fault is apparent
(see cha pte r 8.4.4).
:

B - 17
 Operaiion

Do not oDen thecompressed air shut-off devices (inlet/outlet) until

the contiol tanp t-H1l is extinguished'
alr inlet slowly (admission of the corn-
rr Open the shut-ofi device 6the compressed
. Pressed air).
air outlet
r: Open the shut-off device dihe compressed
dryer and the dryer is
The compressed air neh(ork is row connected to the refrigeration
work.rg ooeral,onallY

,8.3 Switching off the Befrigeration Dryer

rr Close the compressed air:irlt-ofi devices (inlet/outlet)
[7 Rotate switch [-51]to " 0'iOFn'
and both control lamps are extinguished
The refriqeration dryer is no lorger operational
" position against inadver-
fA[".,ti..,1 I The switch [-S1i can be secured in the " o
I "---
tent switch-aa bY a small padlock'

8.4 Fault Finding

A The local safqregulalions (see chapter 2)

tailed in the
.,g*t',
removal ol taLd
and the regulations de-
cnaptei must be complied with during attempted

v{hen putilng the re'frlgeration dryer back lnto

operation
See chapter 7 3 and chapter 82
ailer:he renovsl oi a fauli'

8.4.1 Water in the compressed air ?Ftem

Fault removal:
Possib le cause:
air PiPe
Blow out ihe comPressed .]lc'€
Condensate dePosits in the cctft
wo'^ \&ltrl ol air Lntil 10 ITlors-
D'essed a r P'Pe work lhai wee
iormeo oe'ore lhe dryer was PJ into
tJ'e co'lde ^ses
se rvic e

Close the bYPass

BYPass oPened
Check the comPressed air cc'nne:'
ComPressed air inlei and outld
tions using the dimensionai a-c::::
swaPPed '
Cnec"the ECO D"A )'J rj j-: -

The condensate is not drainedtri of :

'ihe sYstem 9.'.2): Conl.rcl tr e d\iS: '--'
sales service

a.4.2 High pressure losses via the sdrigeration dryer

F.emoval:
Possible cause:

Befrigeratlon dryer iced up onia air S'r:---- j'::'-- -.1"--=' : "'

... '.'::'':,:":* ' I '- =
side
s!s:::- ::s -: a:: - :::: :-::g
{: ! S!r s=:.:::e:3:-:::'
6

B t8
 Operation

8.4.3 High compressed air losses

Possible tault: Fault removal:

Constant loss oi pressure vla the con- Clean the ECO-DRAIN (see chapter
densate drain. 9.1 .7).

8.4.4 The control lamp [-H1] does not extinguish in partial load running or with no load

Possible tault: Removal:

Ambient iemperature too hig h. Check the design data, see chapier
1 ,3.

Compressed alr inlet temperature is Check the design data, see chapter
tco hig h. .J_

F ow vo Jme loo high. Check ihe design data, see chapter

".)
I L.J.
i

I
Condenser surface (ref rigerant lique- See maintenance instructions chapter
)
fier) contaminated. 9.1 .5.
I
1,1
I
LovJ i'ef rigerant. Befer to the KAESER service depart-
!
ment.
t Fefer to the KAESER service deoafi-
lv l:'i: i \e '+frigera-t uomorc5sor
,J rn e nt.

D,ie3ll,,,e ian :roltri. ji tie reii-jEerani Fefef tc the KAESER service CePa -

jo ment.

C :a- :a? lc'rciessec air svsleal'.

1
c:T:re:se::':a-i -::-z: - '-:
I
ccTt-DresseS a i s! s::::
i
I 8.4.5 Red LED on the ECO-DRAIN housing ilashes

1
Possible cause: Fault i-er:o
"al:
I
I' Condensa'te not d rainlng.
'1

I
I

I
-!
t
!

-t
I

-1

I
c
I
l
; B - 19
I
 t1

Jc]
't
tv Maintenance
1
l
t) Maintenance
I
l jlagrant
Details in i ] refer i3 r:e cal:c:-:-: r:s gra: a. : ile e ealricaL

1
t 9.1 Maintenance Rules:
1
I A Before slarting work, carry out the following procedure to prevent !n-
advertent sv/itch-on of lhe relrigeration dryer:

Work on the eleclrical equipment ot the retrlgeration dryer may only be

,r carried out by a qualified electrjcian or trained personnel under the
supervision of a qualified electrician according to electrotech nical
? p rovis io n s.
I
Before starting work, carry out the following procedure to prevent inadvedent ap-
1 plicaticn of power to the re{rigeration dryer:
J
. :,:: s,.,:ar- :-ST] to " 0 ".
1j . 3re.er: 3rp lcai on oi power using a suitable padlock, or sw tch oJ{ the elecirical cut-
cLi '- F]l.
1 Before puttlng the refrigeration dryer back into operation, ensure that:
I
. :a -: ainienance personnel are working on the reirlgeration dryer.
'l o a. :cc s are rernoved from the refrigeration dryer
.J . a ?|ati anC cover panels are fitted.
Se: :-aii3i 7.3 ana a.2lor puttlng ihe refrigeration dryer back into operation.,
,f,.
9.1.1 Funclional check of the condensale outlet
I
l" Checking the condensate outlet llow:
: Ca:'/ :-::^e r^e:k cf ihe condensate outlet flow daily.
t
t' 7 ', s-a , :^::'( i:a: ccncensate flows out ot the condensate outlet hose d!rinE the
I
-l :::'-: :rasa o: ihe ECO-DRAlN.
I

r- Attention: lf neither condensale nor compressed air exits, clean the ECO-
I
DRAIN. (S ee chapter 9.1.7)
1
I
t"
9.1.2 Functional check of the ECO-DRAIN
l Check
the upper
tle -i.: ::. :: :-= :-:,:-saie Crain rnonthly by pressing the TEST pushbutton on
-:- '; :':'= ill-lr,Aii..l. The solenoid valve of the ECO-DRA|N opens
,
I -.it
!!hen:l'e -ll-: -' - -t- : f i:Sit.
'- a 'a::e lEil hand side cover and remove the side cover
'^

1 []. Press tre IES :Ls::-::- :- :-: -::e: part of the ECO*DRAIN houslng.
-r!
Press the tesi pr-sic;:cr- ':: 3 a:s: : s::ani. The vaive wil open every 2 to 3 seccnds
'1 The Light-emitting c c:e ,^, ':s- :-::-: .:^': s:=eC. A-cunJ iling ccndensale cra ns
away.
. __t

'1 Condensate d oes not drain:

J o Outlet hose behind tne ECC-DAArl'i :s :.c.{Er.
c lf necessary, clean or i'eplace i:e ouile::ia ^ :cse

tj
I
l 9-24
jr!
 Maintenance

Diaphragm valve is cloqqed.

See chapter 9.1 .8.
Solenoid coil is defective.
Contact KAESER's customer service department.
Fit the left-hand side cover and screw on tightly.

9.1.3 Functlonal check ol the condensate outlel

Checklng lhe condensate outlet flow:
Carry out the check of the condensate outlet flow daily.
(7 Visually check that condensate ilows out of the condensate oullet hose during the
opening phase of the ECO-Drain.

Should neither condensate, nor compressed air exit, clean the ECO -
Drain. (See chapter 9.1.7)

9.'1.4 Functlonal check ot the ECO-Drain

Check the function of the condensate drain monthly by pressing the TEST pushbutton on
the upper housing of the ECO*Drain. The solenoid valve of the ECO-Drajn opgns when
the TEST pushbutton is pressed.
r. Unscrew the two screws holding the left-hand side cover and remove the side cover.
r-r Press the TEST pushbutton on the upper part of the ECO-Drain housing.
The yellow light emitting diode "Valve" illuminates, accumulating condensate drains away.

Condensale does not d rain:

rr Check whether the outlet hose behind the ECO-Drain is blocked.
rr lf necessary, clean or replace thc outlet drain hose.

lf the outlet hose is not blocked:

r: Have the voltage on the solenoid valve (terminals 2.0 and 2.1) oi the ECO-Drain
checked by a specialist, lf voltage is present, the printed circuit control board oi the
ECO-Drain is defective. Refer to the KAESER afier-sales servrce.
rr Fit the left-hand side cover and screw on iightly.

9.1.5 Cleaning the ref rigerant liquefi er (condenser)

Clean the refrigerant liquefier monthly,
r Switch otf the refrigeration dryer at switch [-S 1].

rr7 Secure switch [-S1] with a suiiable padlock to preveni unauthorized switch-on.
rr Clean the cooling {ins of the refrigerant liquefier by blowing con'rpressed air from the
outside io the inside.
See chapter 8.2 to start the refrigeration dryer.

9-21
 'i
l.
'l
l?- Maintenance
i
J
9.1 .6 General ch ecks

,j
I rr lnspect the electricar compcnenrs of the refrigeration dryer every two to three months
Remove any fauits such as locse connections or overheated cable immediate yl
I I Escaping compressed air and/or retrigerant can cause injury to per_
sonnel and lead to damage to the unit.
't lnstruction Leaflet ZH 1/409, "Treatment of CFC,' must be complied
I withl

l cr Check all pipelvcrk, hcses and screwed iittings for leakage every h,vo to three
months
and carry oui a',rsuar check fcr any exlernar damage. Rehove any faults imnrediatertl

1! The refrigerant contained in the refrigerating system may not be led to

I the open air. Always use a refligerant evacuiting system when working
on the refrigerant circulation.
1
I Dispose of unusable refrigerant according lo regulationsl

1 9.1.7
I C lea nin g the ECO-DRAtN

-t clean rire ccndensare c'a n ai :easi annua iy depending on the degree of contarnination
of
the ccrnpressed air tc be crleC.
,J
It is reccmrnendeo ihai the ECo-DRATN is cieaned after ihe first 50
hours of servrce.
I i,4aintenance work on the ECO_DRAIN is only poss ble wlth the ECO-DRAIN
,l removed.
ln itia I work:
l
,J 3 Fotate the swttch ,, ,,
[_s1] to o (oFF).
3 Lock out the unit with a suitabre padrock on the switch or with the ereciricar
l [- F1] in the control cabinet.
cut-out

17 Unscrevr' the h{o screws ho ding the left_hand side cover and remove
the cover.

Before removing up the ECO-DRAIN it must be shut oif from the com-
'1 pressed air.

rz Close the shut-off valve in the compressed air line to the ECO_DRAtN

Shut - ofl valve (bal lcac k) S ltut - otf valve (bal ccc,.
I

c/osed opened

Removing the ECO-DRAIN:

r Depressurze the ECO-DRAIN by pressirg:r: TESi:_s-:,:::-
D Uf screw the screv/ iitiings ret".,cel ile sili _. ,a.,= a:::-: al^_-.:.-
r; Take out the ECO-DRAill

i Attentionl ] The ECO-DRAIN is sti connected to the power suppiy cabte.

9-22
 Maintenance

6
5

4
f,r-r

' .- .<--c)d r.a <'4. t2 7 a RlnE, 28 x i.5

2 Diachragm B Tntusl sping lor vaive pistan
3 ORing,6x1.5 I Yai ye plslo,'l
4 Diephtagm seat 1A Hou sing
5 fhlrst spring for diaphragm 11 Tap caver
6 Diaphragm cover

Iter-ns n ( ) refer to items detailed in the previous figures.

Removal ol the ECO-DRAIN:

Watch {or loose parts fitled into eaoh other that could easily be lost
when disassembling the ECO - DRAIN.
Noie the final positions of the individual parts.

17 Unscrew the four cross-head screws (1) on the diaphragm seat (4) and remove care
fully with the diaphragm cover (6) from the housing (10). Watch lor loose pads, such
as the pressure springs (5) and (8), diaphragm (2) and the O rings (3) and (7)

Cleaning:
17 Bemove the thrust spring (5), diaphragm (2) and va ve p ston (9) rvilh ts thrus: s:: -;
(8) and clean them.

Do not direct compressed air lov/ard any person at any tiine.

Compressed air is contained energy and as such. is dangerous ic liie.

Wear proteclive goggles when blovJing out cor'-lponenls.

;r Blow out the diaphragm seat {-1). ciaci:iagri :.".i d a-:::: -:-s:-- -s--: ". ::
compressed air.

9-23
 J"
l" Maintenance
n,
J
Reassembly of the ECO - DRAll.l:
1
3
It is recommended ihat pais subject to vrear such as the diaphragm,
valve piston and O rings are rene.,ved for reasons ol salety and ielja_
"t b ility.
In
See chapter i 0.: :a: ::e a.:a' -,-
:: :-: :=: :, -:: :::._3a: raas recui:et.
aa-
a
J 0? check ihe :tap:'a:* 2 :*3 3x S:3-:3 :.J ::::3:i sea:tnc cl ii.: O rirEs (3) and (7)
on the d;aair:a:- se:: j :-t .2:--a:-::._. B l;r=ir ceiecti,,,e pJns.
l
-l
s Checx it'e ,: ,: : s:: ^ 3
''-
Checi< ::e e). s::-::
,:'s:-s a...,.:al a:: renet.,,. inei:essary
=-: ::..a:: sea:ii,: :i.it-a ihrusi soring (g) for the valve prston (9).
3 las:: '.'e ,-- .a: :::- g ^:a ::re a]:e lcle ln the housing.
J ? ",:= : - - : - - -: : . : : -_: 5 :.:r l:e i. ctie or the dlaphragni cover (6). Check
= that tNe
I
,J i :.,'. ::s : :- :r? I a::iacl-l cover (6) o,/er the valve piston (9) in the housing.
7

l = l'.'.^e:::*.a:-.2) rio ihe opening ln the diaphragm seat (4).

= =: ::. : ?::'3:: seai (.1) ic the diaphragm cover (6). Check that the thrust spring (S)
s ::s i .:rl . :ire :ecess provlded in the diaphragm (2). lnseit the four cross_hJad'
::'e,.,s .1r i:rcucit lne holes provided in the vertically assemble.J diaphragm seat (4),
,] :.2:'t?.r, co,,.e r i6) and housing (i o) and screw the components togeth; tig htly.
Final vrork:
:: ire N back into the refrigeration dryer with the screw iittincs.
= =CC-DRA
= 3:er irie shut-ofl valve (ln the compressed air llne to the ECO_DRAIN).
= Cz :i out a functional check of the ECO-DFAIN (see chapter 9.1.2)
= F i arc tightly screw on ihe left-hand side cover
Se: ::alier 8.2 for putting the retrigeration dryer back into operation.

9.1 .8 Cleaning the Diaphragm valve ECO-DRAIN

C:ar ::: : arl.ragm valve of the ECO,DRAIN when requtred.
l,1a r:!-::.a .,,'cr'{ on ihe ECO-DRAIN is only possible with the ECO_Drain
t l
ln itial ',! o rk:
removed.

f
t,.'
r P;::':: :^e s.,,, :.i- i-Sl, tc ,, 0 ', {OFF).
= L:c ;-::-: -:1,,.;1r a su tac e padlock on the switch or with ihe electr ca cu:_cul
rtr I-F:l .: :^e ::^:::i aabjnei.
= Unscle,.,, lls:,.,: :c:e,,,s :c l:c lhe ieft-hand side cover and :ernove ir3:.!..,.

A
i

I Before removing lhe ECO-DRAIN it must be shut off frorn ihe com-
pressed air.

F Close the - ol ',,a ,,: - ::e :c:cr:ssei air ii.re lo tf ile ECC_DAili.l
s n L_rt

1r/ See chapter g.t.7 icr:la acs,::: :i:-e s^_i_cii ,,,a],,.e

I'
L Removing the ECO- DRAIN:
ln Depressurize the ECO-DRA l.j c,,, ciess rq ::e-l -ST:_sr;!:cr-.
F Unscrew the screw fitt ngs tleiween ire shijt_c;i !.a],,,e a1o i:e ECC_!lAli\].
 't
,J O
I
Maintenance
I
r Take out the ECO-DnAlN.
J
Attention! The ECO-DRAIN is still connected to the power supply cable.
] |
rI Items in ( ) refer to ilems detailed in the figures from chapter 9.1.7.
r Removal ol the Diaphragm valve:
1
,1 ] Attention! | Watch for loose parts litted inlo each other that could easily be lost
I when disassembling the ECO - DRAIN.
-l Note the tinal positions ot the individual parts.
1

!7 Unscrewthe four cross-head screws (t) on the diaphragm seat (4) and remove care,
-r fully from the diaphragm cover (6). Watch for loose pads, such as the pressure springs
I (s), diaphragm (2) and the O rings (3)l
I

Cleanlng:
I
I c7R emove the diaphragm (2) and clean it.

l A Do not direct compressed air toward any person at any time.

Compressed ait ls contained energy and as such, is dangerous to life.

l s
Wear protective goggles when blowing out components.

Blow out the diaphragm seai (4) with compressed alr.

-'t
Reassembly ol the diaphragm seat:
r_J
,-.! Check the diaphragrn (2), the existence and correci seaiing of the O ring (3) on the
= dlaphragm seat (4). Fenew defective parts.
J"
Fil ihe diaphr-agm (2) into the opening tn the diaphragm seat (4).
t, =
I : Fii the diaphragm seat (4) to the diaphragm cover (6). Check that the thrust sp: r! s
rsros lioned in ihe recess provided n the diaphragm (2). lnseft ihe fouf cross-:.:.
I,.1
screy,s li ) thrcuch the holes provided n the vertically assemb ed d aplragll- ssa: -11
C,arr'rac.- :c,.'er (6) and hous ng (10) and scre\"./ the componenis iogei:-. : ::: .
,j Final work:
'-l ' ,.-':,..':--,:
= ='..-i =a--:)1\:,:,:'-
t:
J
I
I
I
t-
i

1
1j

t"
l
-:
l.j

j
.J
.i
,"r
I

ls
o

Spare Parts and After Sales Service

10 Spare Parts and After Sales Service

Provide the following details for all queries and spare parts orders:
(see also the name plale)
Ref rigeralion orye', .'1ooel:
Serial n.lmber:
Pan name:
Part order n rmber: .

Always quote the date of first puttlng into operation when making cla ms under warrantyl

Name plate:

ruSU l(OIiPMS !OAf Cmt ri

'l
trttl50&l!E

, o,.. !ar4. APE€dird!r ao

10 - 26
a

Spare Parts and After Sales Service

10.1 Service Pads and Experrdable Farts

Model: TD 61

Part No.: 1.7987.100i 0

lndex: 060909

Position in Part name Part No- Remarks

P&ltlow
diagram
5 ECO_DFAIN 1O WA 8.0689.00010
5 Set of replacement pads for rnainte- 8.2435.0
nance of the ECO-DFAIN 10 WA
comprising: diaphragm, valve piston,
thrust sprinas and O rings; >k

Cordersate oLtjel p'pe D\ '10' :ii 9.075 9.0 2rn

6 Dewpoint ind icaior (remote thermome- 8.1 925 0
te0
7 Capillary tube 9.4218.0
B Filter dryer L4202.O
I Salety pressure sw tch 9.4124.4 25 hat
I Copper gasket ring for safety pressure
switch
10 Fan motor 9,4228.0
i0 Fan g.4229.A

i0 Fan f rame 9.4 230.0

Refriqerant compressor 9.41 04.1

.,2
VaLve core for Schrader vaive s.4138 1

Clan-,oinq n'rt ior Schrader valve I -119S 0

l:: ce: cal s-aL ;c: Schracelra:ve

',4 - 27
*1"
a
Appendix

't1 Appendix

1 1.1 Electrical Diagram

I
a
1

r't
r'
T
(
,T

r-
/,]

f
*?u

{,
q
It
t
I
(
1
r
I
I't
d
l
i
,r
ir
,1"
I
,Ja -
.

I
i,
l

E [-].
I L5
t-
(_ l-
ol
cl l'
i

c.]
'l t]- -J l-
l

I t-:
_.1
E.-.lrr
l!
1
:- :: ll
.: l

'1
G
...

t
r:
;l
 G

a3
:: ::
::

:'"
-!

-
T

r-
,l
r
j'
I

rt'
I
t
,
I

ts
l"
t
l$

I -
)

I
1
I
"1
)
1 '9:9 i.
_l

a
J
:c:
1
J '. i )
.:-c_

l' '.. 15

J' :,: I
l
l
.'l
:i
J :
trt-
l -
--r
:i

l
't
rJ !

l tu\

J
J, :

l
1
:

,t
\,
'a

H
.C
fll
_L-)
r-
o
La r!
(,4
.o ol
- -'l
mc
>,o I

lol
C) .: .E
I L__ l
i, .! O

r:o --_e
ol
cn:
r.r <{

-{ ]E; ."-:
::<
9:

__l
aa=
r:::
L:-r -
:l
.1 :.

!r. -. J o
I,
: \-\-i \
-i-l-l'
ll I
;\:
"::
:

i
- :\),

!:L
il.: :

it*ll
j,,
ll ii!
, i l;1.
lar
I i! i
i. 1'" j
-Jo

I
I
1

"l
"1

l
l
l ;
:,

,J
l (_
.9

C
l

J O

l
I

=)
a-)

_ :
'1 '''-' -. :
I -: :

I
:

J
Y.
I
't
t

I
I
J
1a

1 I
i.
'-j
I !"
:l:
l-' !t

,;
 ,16
I
,1
"1
I

!'

q*

a"
-'1

't_

t"

'1-

r lrj :

t-

!-

'1-
 2

Z; -;

,- z i
,a e

E:1
I

l;i
ii ?

:r t
!
::i I
I

,:i=
i; :
:
_ ]i i: t
ji - :.r I t i
I

:-!_ -:

.:: ! =! :

.'i,-

t!."

-t.-

qo- :o!i

h.r .c i:!-:
.
l:'
asir

!r
 L
t_-i:
L 1i
l

r,i
:: !.
t_
t ':
.: . il-.
.::i.
,

r
t_
: :.
PL a
:. E
t
I

)
7 i: l"
l; t: li li:
:
i; : .
l'
t.,

-29
'l
_al
I
I
\9
!:\
r
'1
l

rt

f
l

i.
I :
I

r
l

rt. i

L:
i. j:
I,

1l ;.:
l

1.,

\
r
i
i
t.

I
tr
i

I
'I

l
l

i
I

.-1

-!

t
Ir

d'
 Appendix EffifiI
11.2 MaintenanceSchedule

Refrigeration dryer, model:

Serial number:
Date Description of work Hours o{ service Signature