Professional Documents
Culture Documents
2
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
3
Location of Parts
Digital
Fuel Tank Cap Speedometer
Front Fork
Number plate with rubber
Lamp bellow.
Pillion
Foot Rest Brake
Disc
Sensor
Disc
Rear Sensor
Brake Disc
Engine oil Front
Pedal
level Inspection
window
4
Steering cum Ignition Lock
5
Fuel Tank & Instructions for customer
• There is no fuel cock.
CAP FUEL TANK
• Always maintain minimum 3 Liter petrol in
fuel tank.
• Do not rev engine in standstill condition.
• Don’t use adulterated fuel or fuel additives
as it will result in rusting & clogging of
Injector, Fuel pump module & catalytic
convertor.
• If vehicle is tiled beyond 60 Deg, then Roll
over sensor cuts off Ignition system as a
safety feature.
• Never drive by disconnecting wheel speed
Fuel Tank Cap sensor as ABS unit will not function.
• To open fuel tank cap, insert key in lock. • Do not keep the cleaning cloth in the
• Turn it clockwise and lift fuel tank cap. vicinity of high temperature zone e.g.
• To lock ‘Fuel Tank Cap’ insert key in lock Engine, Silencer assy, Catalytic convertor,
and press fuel tank cap. ‘Click’ sound Starter motor, etc.
ensures cap is fully locked. Remove key. • Cleaning cloth to be kept in side tool kit
Precaution :
box along with toolkit.
• Dont attach metallic ‘Key chain’ as it may damage
paint/plating of petrol tank/tank cover.
• Don’t put PVC/Rexin cover on petrol tank.
Note : In case petrol spills on to tank, ensure that
tank is cleaned with a clean, dry cloth immediately.
6
Speedometer Details
5
1 6 8
4 11
7 11
9
2/10
1. Speedometer : The speedometer needle shows 8. Neutral Indicator Light : When transmission is
the speed of the vehicle in Km/Hr. in neutral, the neutral indicator will glow.
2. Odometer : It shows the total distance that the 9. Fuel level indicator: It shows approx. available
vehicle has covered. fuel in fuel tank. Red zone indicates reserve.
3. Trip Meter : It shows the distance travelled 10.Low Battery Indicator ( ) : It indicates battery
since it was last reset to zero. needs charging. It will glow in ODO window.
4. Mode Button : For selecting & resetting ‘TRIP’. 11.Hi Beam Indicator Light : When the H/L is ON
5. Bajaj Logo : Bajaj logo flying ‘B’. & the hi beam is selected then indicator light
6. ABS Indicator ( ): With Ignition switch ON will glow.
the ABS indicator glows. W hen vehicle speed is 12. Malfunction Indicator ( ) : It glows whenever any
more than 5 Km/h the ABS indicator goes off, if abnormality is noticed in functioning of FI related
this indicator glows while vehicle is running, it components.
means there is problem in ABS unit.
7. Turn Signal Indicator (LH & RH): It blinks when
Turn signal switch is turned to L/R side.
7
Speedometer Setting
Mode button
After power on speedometer pointer moves from 0 to 140 Trip Meter Reset :
& returns back to Zero. • Mode button is provided for selecting & resetting
Odometer (ODO) : ‘TRIP’.
• 6 digits with 'ODO' & 'km' icons.
• After 9,99,999 Km, the odometer display rolls over to 0 1. Press mode button Mode changes from
and continue updating. for less than 2 sec. ODO - TRIP - ODO
Trip Meter (TRIP): 2. Press mode button TRIP meter reading will
• 4 digits with a decimal point after third digit & 'TRIP' for more than 5 sec. reset to zero.
icon. ODO meter reading can
• Rolls over to zero after 999.9 Km & continue updating. not be resetted.
8
Control Switch - LH
A D
A. High / Low Beam Switch : When D. Pass Switch : Press the switch to flash
headlight is ON, High or Low beam can be the head light. It is used to give signal to
selected with this switch. vehicles coming from opposite side while
: High Beam : Low beam overtaking.
B. Turn Signal Switch : When the turn signal High / Low Headlamp Effect of
switch is turned to Left ( ) or Right ( ) beam Switch Status Pass Switch
the corresponding turn signals flash on and Low beam Low beam ‘ON’ Hi beam ‘ON’
off. To stop blinking push the switch in &
release.
Hi beam Hi beam ‘ON’ No change
C. Horn Button : Press for sound horn.
10
Removal & Fitment of Side Cover
C E F
A D
13
How to Ride Your Bike
Starting The Engine : • Open the throttle and release the clutch lever slowly and
simultaneously.
• Turn ignition / kill switch to ON position.
• As the clutch starts to engage, open the throttle a little
• Confirm that transmission is in neutral. more, giving engine just enough rpm to keep running.
• Keep throttle completely closed, press starter
button “ ”. Shifting Gears :
Note : Do not let the engine idle longer than 3 minuets
• Close throttle & depress the clutch.
otherwise it will overheat. • Shift into next higher or lower gear.
“Cranking ON and OFF duration” control –
• Open the throttle and release the clutch lever slowly
and simultaneously.
Cranking ON-OFF duration control feature to avoid battery
discharge- Recommended Speed for Shifting Down
- 1st Crank ON (5 sec) & Disable for 2 sec.
- 2nd Crank ON (5 sec) & Disable for 2 sec. From 5th to 4th 50 km/h
- 3rd Crank ON (5 sec) & Disable for 10 sec. After a gap of th rd
40 km/h
From 4 to 3
10 sec cranking cycle continues.
rd
From 3 to 2 nd
30 km/h
Note : The motorcycle is equipped with a clutch switch. This
switch ensures that the engine can be started in any gear if From 2 nd
to 1 st
18 km/h Gear Shifting Pattern
the clutch lever is pressed.
Incase of battery discharged condition, please bring vehicle to Warning : When shifting down to lower gear, do not
dealership. shift at such high speed that engine rpm jumps
Moving Off : excessively. This may cause engine damage, & rear
wheel may skid. Downshifting should be done at
• Check that Center/Side stand is up.
recommended speeds as shown in table.
• Depress clutch lever, Shift into 1st gear.
14
How to Ride Your Bike
Braking : Parking the Vehicle :
• Close the throttle completely, leaving the • Support the motorcycle on a firm level
clutch engaged (except where shifting gears) surface with the center or side stand.
so that the engine braking will help slow • Lock the steering.
down the motorcycle.
CAUTION : Do not park on a soft or
• Shift down one gear at a time so that you
steeply inclined surface or the motorcycle
are in Neutral when you come to a complete
may fall over.
stop.
• When stopping, always apply both brakes at Running IN
the same time. De-clutch as necessary to Proper running-in is important for the better
avoid engine stalling. life & trouble free performance of the vehicle.
• Never lock the brakes, or it will cause the • During first 2000 kms running-in period do
tyres to skid. When cornering, use brakes not exceed following speed limits.
judiciously & do not de-clutch. Reduce your
speed before you get into the corner. For Kms 1st 2nd 3rd 4th 5th
emergency braking, disregard downshifting, 0 - 1000 10 20 30 35 45
and concentrate on applying brakes as hard 1000 - 2000 15 30 40 45 55
as possible without skidding.
• Always keep the speed below the limits
Stopping the Vehicle : mentioned in the table.
• Close the throttle completely. • Do not race the engine excessively.
• Shift the transmission into neutral. • Do not start moving or race the engine
• Bring the vehicle to complete stop. immediately after starting. Run the engine
for a minute at idle speed to give the oil a
• Turn the ignition switch off.
chance to workup into the engine.
15
How to Ride Your Bike
Fuel Saving Tips : Ensure following maintenance points to get
A well maintained vehicle and good driving can optimum performance from your bike.
contribute a lot to the saving of petrol. Following are a
few simple fuel saving tips. Fuel Check fuel lines & connections
for leakage.
• Ride smoothly and steadily at an optimum driving
speed to get best mileage. Spark Plugs Inspect and clean spark plugs.
• Avoid harsh braking. Adjust electrode gap. Replace
spark plugs as per P.M. Chart.
• Change the gear judiciously according to the speed
and load requirement. Air Filter Clean the air filter element
• Don’t overload the vehicle above the specified periodically. Replace as per
payload. Periodic Maintenance Chart.
• Use the accelerator judiciously. Engine Oil Check engine oil level. Always
• Cut off the engine if you want to stop for more than use recommended grade and
two minutes. quantity.
How to check mileage (Fuel efficiency) Brakes Ensure that the brakes are not
Best way to calculate mileage is by following the full dragging / binding.
tank to full tank method. Clutch Ensure correct clutch lever
• Fill way tank full up to small mouth (brim). play.
• Run the bike for say 100 km.
Tyre Air Always maintain recommended
• Fill the tank full again in same fuel filling station,
probably with same fuel dispenser. Pressure tyre pressure.
• Divide kilometer run / fuel quantity filled. Brake Fluid Always maintain brake fluid
level above minimum mark
16
Safe Riding Tips
• Always wear Helmet while driving or riding. Your helmet • It is suggested to customer to take appropriate care
should conform to Indian standards. in area of heavy monsoon or high rainfall area. The
• Read thoroughly the instructions given in this manual appropriate surface preventive coat to avoid rusting /
and follow them carefully. poor surface finish on account of adverse atmospheric
• Avoid unnecessary accessories for the safety of both conditions.
rider and other motorists. • Always carry vehicle registration & insurance papers,
• Get familiar and follow traffic rules & regulations in your and a valid driving licence with you.
states as well as general traffic signs. General Maintenance Tips :
• Familiarise yourself well with starting, acceleration and • Vehicle cleaning to be done with soft & clean wet
braking of the vehicle. cloth to avoid scratches on painted parts.
• When applying the brakes, use both front & rear brakes • Clean & lubricate all the important parts as detailed in
simultaneously. Applying only one brake may cause the a periodic maintenance chart.
vehicle to loose control. • Do not apply direct water jet on painted, electrical /
• Riding at proper speed, avoiding unnecessary electronic parts.
acceleration and braking are important safety, fuel • Do not obstruct engine cooling by adding mud
consumption and longer life of the vehicle. protection sheet from front
• During monsoon, drive vehicle more cautiously. • Drive cautiously. Start early & reach your destination
Remember vehicle skid more easily during light showers. safely.
• Keep both hands firmly on handle bar & both feet • Avoid driving on loose sand or stones where vehicle
securely on rider footrest. Do not take away both hands is likely to skid.
& / or feet from resting area as this is very unsafe. • Properly wrap-up loose clothes while driving or riding
• Do not use mobile phones while riding as it could lead to avoid entangling in wheel or other objects on road.
to fatal accident. • Always concentrate on riding for safety.
17
Engine Oil
A : Oil Recommended Engine Oil:
filler Always insist on Bajaj Genuine
cap Engine Oil for optimum engine
performance and warranty
benefits. It is a specially
A formulated oil for vehicles with
DTS-i engines.
Front 1.5Kgf/cm2(21PSI)
Avenger
Tubeless Tyre : 160 Rear (Solo) 1.75Kgf/cm2 (25PSI)
The main advantage of tubeless tyres is in Rear (with Pillion) 1.75Kgf/cm2 (25PSI)
case of puncture the rate of air leak is very
slow, hence customer can easily drive the
vehicle upto nearest puncture repair shop for
removing puncture. Note : Incase the motorcycle is fitted with
imported tyres. compliance to respective indian
standard & central motor vehicle rules has been
CAUTION : The walls of the tyres in ensured.
contact with the wheel rim seals air &
• Tyre warranty is settled by tyre manufacturer.
should not be damaged in any way during
• Decision is taken based on tyre wear and
fitment / removal of tyre.
running of vehicle.
• BAL settles tyre warranty only for imported
tyres.
20
Periodic Maintenance Information
Matte finish painted parts cleaning
Do’s :
• Use Colin or dish washing detergent
solution for cleaning. (1 spoon in ½ bucket)
Remove foreign substances like insect
remains, road debris using a soft brush.
MIN • Use microfiber cleaning cloths Ex.- Muslin
cloth for painted parts cleaning.
Don’ts :
• Do not use wax/spray/products made for
normal glossy paint for cleaning.
Front Brake Fluid Level • Do not use products that are even mildly
abrasive, such as polishes, glazes, or
• Front brake fluid master cylinder reservoir is rubbing compounds.
located near RH switch on handle bar.
• To check oil level, keep the vehicle on • Do not use mechanical cleaners/polishers.
Centre stand with handle bar in straight • Do not use terrycloth or paper towels or
position. shine enhancement products.
• Always ensure that brake fluid level is above • Do not rub the finish vigorously, this will
‘MIN’ mark given on inspection window. burnish the paint finish, causing a
• Use only DOT 4 brake fluid (from sealed permanent shiny spot. Shiny spots cannot
container) to top up if required. be removed.
• Change the brake fluid as per periodic • No Polishing/Teflon coating on painted
maintenance schedule. parts.
21
Periodic Maintenance Information
Drive Chain Slackness
• Chain slackness will have to be adjusted
whenever required.
• Std. Chain slackness 25 ~ 35 mm.
• Marking on chain adjusters should be
identically positioned on both sides.
0.7 to
0.8 mm
Spark Plug
• Remove spark plugs by using plug LH
spanner.
• Clean the spark plugs.
• Adjust the gaps if incorrect by bending
outer electrode carefully.
Spark Plug Gap : 0.7 to 0.8 mm.
Spark Plug (2 Nos.) : Champion RG4HC
RH
22
Periodic Maintenance Information
Drive Drive
Chain Chain
Cleaning Lubrication
Drive chain must be cleaned & lubricated as Method of Sealed Drive Chain Lubrication :
per periodic maintenance schedule. • Park vehicle perpendicular to the ground on level
Sealed Drive Chain surface. Clean the chain by using lint free cloth (If
excessive mud / slush found approach Bajaj
• ‘O’ rings must always be kept wet for
Service Center for proper cleaning)
best performance hence lubricate every • Shake the can vigorously by holding vertically
500 Km. upright till the noise of steel ball inside heard
• O-ring chain lubrication can easily be uniformly.
• Hold spray can at the back of rear sprocket with
done by owners using Bajaj ‘Chain Lube extension tube nose at 5~10 cm.
Spray Can’ available with Bajaj dealers. • Rotate the wheel in reverse direction & spray the
lube on middle portion of the chain up to full
length of the chain.
23
Free Service Guidelines
Instruction to avail Free Service through
Digitized Free Service Coupon Periodic Service Criteria
Please follow following procedure : -
Service Days Kms
• Please provide your mobile number to Dealer at 1st Free
the time of buying of new Bajaj Vehicle. Service 30~45 500~750
2nd Free
Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.
24
Notes
25
Periodic Maintenance & Lubrication Chart
3. Oil strainer CL CL CL CL CL
26
Periodic Maintenance & Lubrication Chart
C, A C, A C, A C, A
C, R C, R C, R C, R C, R C, R C, R C, R C, R Replace if required.
27
Periodic Maintenance & Lubrication Chart
9. Engine breather tube for cracks. C,R C,R C,R C,R C,R C,R
10. EVAP system Hoses- check for cracks C,R C,R C,R C,R C,R C,R C,R
11. Engine oil cooler fins C,R C,R C,R C,R C,R C,R C,R
12. Engine foundation silent bushes for cracks C,R C,R C,R C,R
16. Ignition switch contacts cleaning CL,L CL,L CL,L CL,L CL,L CL,L
17. HT coil connections (Primary and Secondary) C,T C,T C,T C,T C,T C,T C,T
18. Starter motor & starter relay connections C,T C,T C,T C,T C,T C,T C,T
28
Periodic Maintenance & Lubrication Chart
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required.
CL CL CL CL CL CL CL CL CL
C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, Apply petroleum jelly on battery terminals.
T T T T T T T T T Use Midtronics battery tester.
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use recommended WD40 spray
29
Periodic Maintenance & Lubrication Chart
22. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
23. Steering stem bearing & Cap steering bearing C,CL,L C,CL,L C,CL,L C,CL,L
(Plastic)*
24. Front fork oil & seals C,R C,R C,R C,R C,R C,R C,R C,R
28. Rear brake cam CL.L CL.L CL.L CL.L CL.L CL.L CL.L
30
Periodic Maintenance & Lubrication Chart
C C C C C C C C C
During 1st free service use OKS spray for chain cleaning without
removing chain from vehicle.During other services clean chain with
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Diesel+SAE 90 oil ration of 50:50 & lubricate by SAE 90
oil.(Customer to use OKS chain lub spray at every 500 kms)
C, L C, L Use recommended AP grease.
C,R C,R R C,R C,R R C,R C,R R Replace at every 15000 Kms
CL.L CL.L CL.L CL.L CL.L CL.L CL.L CL.L CL.L Use AP grease.
31
Periodic Maintenance & Lubrication Chart
30. Rear sprocket fasteners for looseness. C,T C,T C,T C,T C,T
32. Fairing & windshield well nuts for rubber crack C,R C,R C,R C,R C,R C,R
Clutch, Throttle cable & Rear brake pedal free
33. C,A C,A C,A C,A C,A C,A C,A C,A
play adjustment
34. Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A C,A
35. Check & confirm all bulbs / switches working. C,A C,A C,A C,A C,A C,A C,A C,A
32
Periodic Maintenance & Lubrication Chart
C,A,R C,A,R C,A,R C,A,R C,A,R R C,A,R C,A,R C,A,R Replace brake oil & Master / Caliper seals at every
30000kms
C,R C,R C,R C,R Replace rear wheel rubber shock damper if required
C,R C,R C,R C,T C,R C,R C,R C,R C,R Replace if rubber found hard..
C,A C,A C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.
33
Periodic Maintenance & Lubrication Chart
37. Tyre air pressure. C,A C,A C,A C,A C,A C,A C,A C,A
38. Mirror position & joint firmness. C,A C,A C,A C,A C,A C,A C,A C,A
All fasteners tightness,
few are, Front & rear axle,Swing arm
39. axle,Engine foundation, Rider foot rest,Pillion C,T C,T C,T C,T C,T C,T C,T C,T
stay
34
Periodic Maintenance & Lubrication Chart
C,A C,A C,A C,A C,A C,A C,A C,A C,A Ensure model wise tyre air pressure.
C,T C,T C,T C,T C,T C,T C,T C,T C,T Use model wise torque values.
35
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle wheels.
remains off road for a longer duration (more • Do not apply oil on front brake disc, to
than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts
use maintenance carried out before storing during storage, do not attempt to clean it
the vehicle will prevent the vehicle from with soap water. The rust will go off
rusting and from such other non-operational automatically during first few application of
damages like fire hazards. brake.
• Clean the entire vehicle thoroughly. ** For Battery :
• Empty the fuel from the fuel tank (if fuel is a. Remove battery and keep it on wooden
left in for a longer time, the fuel will break plank, in properly ventilated area.
and gummy substance could clog the fuel b. Before taking the vehicle for use.
pump). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
engine oil into the cylinder. Kick engine • Apply petroleum jelly on battery terminals.
over slowly a few times to coat cylinder
wall with oil & install back spark plug. Preparation for regular use after storage :
• Set the vehicle on a box or a stand so that • Follow daily safety checks.
both wheels are raised off the ground.
• Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
• Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
• Fill 10% excess air pressure in both
36
Delivery Certificate
FRAME NO. :
Dealer Code :
Dealer Name :
Address :
Customer's Signature (To be filled in by the dealer) Contact No. :
SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.
Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________
20W 50
com
bottle
20W 50 -6nt
BSplia
com
100 ml.