HOYA LENS VIETNAM 2 - DUNG QUAT

EYEGLASSES LENS MANUFACTURING FACTORY

CALCULATION SHEET
FLOW RATE OF WATER SUPPLY PUMP & WASTE WATER PUMP
Statistics for Fixtures:

Fixture
No. Des.
WC UR LAV BTH SHR SR TA KS TAPR
Black Water Grey Water Grey Water
I FACTORY -1
I TOILET -1-1
1 Toilet (Male) 80 0 160 80 80 0 80 0 0
2 Toilet (Female) 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
II TOILET -1-2 0 0.00 0 0 0 0 0 0 0
1 Toilet (Male) 5 3 2 0 0 0 0 0 0
2 Toilet (Female) 14 0 5 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
III TOILET -1-3 0 0.00 0 0 0 0 0 0 0
1 Toilet (Male) 5 3 2 0 0 0 0 0 0
2 Toilet (Female) 14 0 5 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
IV TOILET -2-1 0 0.00 0 0 0 0 0 0 0
1 Toilet (Male) 5 3 2 0 0 0 0 0 0
2 Toilet (Female) 14 0 5 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
V OTHERS 0 0.00 0 0 0 0 0 0 0
1 Canteen 0 0 0 0 0 5 0 0 0
2 Kitchen 0 0 0 0 0 0 0 11 0
3 Water for Chiller 0 0 0 0 0 0 0 0 0.464
4 Irrigation 0 0 0 0 0 0 0 0
5 Guard House 2 2 2 0 0 0 0 0 0
VI PROCESS 0 0.00 0 0 0 0 0 0 0
1 Filter Water 0 0 0 0 0 0 0 0 0.7
2 RO Water 0 0 0 0 0 0 0 0 3.14
3 DI Water 0 0 0 0 0 0 0 0 6.46
0 0 0 0 0 0 0 0 0
Water Supply 139 11 183 80 80 5 80 11 0.464
Filter Water 0 0 0 0 0 0 0 0 0.7
RO Water 0 0 0 0 0 0 0 0 3.14
DI Water 0 0 0 0 0 0 0 0 6.46

B.FLOW RATE OF WASTE WATER PUMP

B1. TOILET 1-2
Flow rate of waste water inside: (TCVN 4474-1987)
Q= ∑(Qt x n x p/100)
In while:
Q: Total flow of waste water (l/s)
Qt Flow rate of each fixture PLB (l/s)
n: Number of fixture
p: Coeciffient operating

Plumbing Fiture WC UR LAV BTH SHR SR TA KS TAPR

Sum/Tổng 80 0 160 80 80 0 80 0 0
Coefficient operating/Hệ số hoạt động 15% 70% 100% 80% 80% 80% 80% 80% 0.8
Flow drain plumbing fixture (l/s) 0.9 0.05 0.07 1.1 0.2 0.67 0.07 0.76 1
Total summary 10.8 0 11.2 70.4 12.8 0 4.48 0 0

Flow rate Q= 126.132 (l/s)

455 m3/h
Flow rate of pump Q= 455 m3/h

Calculation pipe sizing

Discription Q(m3/h) V (m/s) D (mm) DN(mm) V(actual) Notes P(m) Power (Kw)
(m/s)
Mail pipe 455.0 2.34 262.242 60 44.70 DN60 5080 12374.4

Calculation pressure head:

Pressure of pump H = (H1 + H2 + H3)*n
 n= 1.2
Static pressure H1 = 5m
Lost coefficient following to Hazen William : J = 6,824x(V/C)1,852xD(-1,167)
Calculation table
Pipe sizing (mm) V (m/s) L(m) C J Hf1 Notes
60 44.7 160 140.000 21.9631 3514.10

Loss pressure partial = (10% -20%)* Loss pressure of pipe lengh (TCXD 33-2006, Appendix 14)
Hf2 = 20% * Hf1 = 702.819 m
-Therefore, total pressure loss H2 = Hf1 + Hf2 = 4216.915 m
-Pressure outlet: H3 = 5m
-Necessary pressure: H = (H1 + H2 + H3)*n = 5073 m
Select pressure head: H= 5080 m
B2. TOILET 1-1
Flow rate of waste water inside: (TCVN 4474-1987)
Q= ∑(Qt x n x p/100)
In while:
Q: Total flow of waste water (l/s)
Qt Flow rate of each fixture PLB (l/s)
n: Number of fixture
p: Coeciffient operating

Plumbing Fiture WC UR LAV BTH SHR SR TA KS TAPR

Sum/Tổng 99 3 167 80 80 0 80 0 0
Coefficient operating/Hệ số hoạt động 10% 50% 100% 100% 100% 100% 100% 100% 0.8
Flow drain plumbing fixture (l/s) 0.9 0.05 0.07 1.1 0.2 0.67 0.07 0.76 1
Total summary 8.91 0.075 11.69 88 16 0 5.6 0 0

Flow rate Q= 143.3025 (l/s)

516 m3/h
Flow rate of pump Q= 568 m3/h

Calculation pipe sizing

Discription Q(m3/h) V (m/s) D (mm) DN(mm) V(actual) Notes P(m) Power (Kw)
(m/s)
Mail pipe 568.0 2.34 293.002 60 55.80 DN60 7650 23262.7

Calculation pressure head:

Pressure of pump H = (H1 + H2 + H3)*n
n= 1.2
Static pressure H1 = 5m
Lost coefficient following to Hazen William : J = 6,824x(V/C)1,852xD(-1,167)
Calculation table
Pipe sizing (mm) V (m/s) L(m) C J Hf1 Notes
60 55.8 160 140.000 33.12147 5299.43

Loss pressure partial = (10% -20%)* Loss pressure of pipe lengh (TCXD 33-2006, Appendix 14)
Hf2 = 20% * Hf1 = 1059.887 m
-Therefore, total pressure loss H2 = Hf1 + Hf2 = 6359.322 m
-Pressure outlet: H3 = 5m
-Necessary pressure: H = (H1 + H2 + H3)*n = 7644 m
Select pressure head: H= 7650 m
B3. TOILET 1-3
Flow rate of waste water inside: (TCVN 4474-1987)
Q= ∑(Qt x n x p/100)
In while:
Q: Total flow of waste water (l/s)
Qt Flow rate of each fixture PLB (l/s)
n: Number of fixture
p: Coeciffient operating

Plumbing Fiture WC UR LAV BTH SHR SR TA KS TAPR

Sum/Tổng 40 8 16 0 0 5 0 11 0.464
Coefficient operating/Hệ số hoạt động 10% 40% 70% 100% 100% 70% 0% 70% 0.7
Flow drain plumbing fixture (l/s) 0.8 0.05 0.07 1.1 0.2 0.67 0.07 0.2 1
Total summary 3.2 0.16 0.784 0 0 2.345 0 1.54 0.3248

Flow rate Q= 9.18918 (l/s)

34 m3/h
Flow rate of pump Q= 34 m3/h

Calculation pipe sizing

 V(actual)
Discription Q(m3/h) V (m/s) D (mm) DN(mm) (m/s) Notes P(m) Power (Kw)
Mail pipe 34.0 2.34 71.686 90 1.48 DN90 20 3.7

Calculation pressure head:

Pressure of pump H = (H1 + H2 + H3)*n
n= 1.2
Static pressure H1 = 5m
Lost coefficient following to Hazen William : J = 6,824x(V/C)1,852xD(-1,167)
Calculation table
Pipe sizing (mm) V (m/s) L(m) C J Hf1 Notes
90 1.5 200 140.000 0.024981 5.00

Loss pressure partial = (10% -20%)* Loss pressure of pipe lengh (TCXD 33-2006, Appendix 14)
Hf2 = 20% * Hf1 = 0.999 m
-Therefore, total pressure loss H2 = Hf1 + Hf2 = 5.996 m
-Pressure outlet: H3 = 5m
-Necessary pressure: H = (H1 + H2 + H3)*n = 20 m
Select pressure head: H= 20 m

B4. SUMPIT KITCHEN

Flow rate of waste water inside: (TCVN 4474-1987)
Q= ∑(Qt x n x p/100)
In while:
Q: Total flow of waste water (l/s)
Qt Flow rate of each fixture PLB (l/s)
n: Number of fixture
p: Coeciffient operating

Plumbing Fiture WC UR LAV BTH SHR SR TA KS TAPR

Sum/Tổng 2 2 2 0 0 5 0 11 0
Coefficient operating/Hệ số hoạt động 30% 70% 70% 0% 0% 50% 0% 50% 1
Flow drain plumbing fixture (l/s) 0.8 0.05 0.07 1.1 0.2 0.67 0.07 0.76 1
Total summary 0.48 0.07 0.098 0 0 1.675 0 4.18 0

Flow rate Q= 7.1533 (l/s)

26 m3/h
Flow rate of pump Q= 26 m3/h

Calculation pipe sizing

Discription Q(m3/h) V (m/s) D (mm) DN(mm) V(actual)
(m/s) Notes P(m) Power (Kw)
Mail pipe 26.0 2.34 62.688 73 1.73 DN73 30 4.2

Calculation pressure head:

Pressure of pump H = (H1 + H2 + H3)*n
n= 1.2
Static pressure H1 = 5m
Lost coefficient following to Hazen William : J = 6,824x(V/C)1,852xD(-1,167)
Calculation table
Pipe sizing (mm) V (m/s) L(m) C J Hf1 Notes
73 1.7 150 140.000 0.042142 6.32

Loss pressure partial = (10% -20%)* Loss pressure of pipe lengh (TCXD 33-2006, Appendix 14)
Hf2 = 20% * Hf1 = 1.264 m
-Therefore, total pressure loss H2 = Hf1 + Hf2 = 7.586 m
-Pressure outlet: H3 = 5m
-Necessary pressure: H = (H1 + H2 + H3)*n = 22 m
Select pressure head: H= 30 m

B2: PROCESS SUBMERSIBLE PUMP 1/2

Plumbing Fiture WC UR LAV BTH SHR SR TA KS KS

Sum/Tổng 0 0 0 0 0 0 0 0 10.3
Coefficient operating/Hệ số hoạt động 12% 15% 70% 70% 70% 70% 70% 100% 100%
Flow drain plumbing fixture (l/s) 0.9 0.05 0.07 1.1 0.2 0.67 0.07 0.76 1.1
Total summary 0 0 0 0 0 0 0 0 11.33

Flow rate Q= 11.33 (l/s)

40.788 m3/h
Floe rate of pump Q= 20.5 m3/h
 Calculation pipe sizing
V(actual)
Discription Q(m3/h) V (m/s) D (mm) DN(mm) (m/s) Notes P(m) Power (Kw)
Mail pipe 20.5 2.34 55.664 63 1.83 DN63 30 3.3

Calculation pressure head:

Pressure of pump H = (H1 + H2 + H3)*n
n= 1.2
Static pressure H1 = 4m
Lost coefficient following to Hazen William : J = 6,824x(V/C)1,852xD(-1,167)
Calculation table
Pipe sizing (mm) V (m/s) L(m) C J Hf1 Notes
63 1.8 150 140.000 0.055618 8.34

Loss pressure partial = (10% -20%)* Loss pressure of pipe lengh (TCXD 33-2006, Appendix 14)
Hf2 = 20% * Hf1 = 1.669 m
-Therefore, total pressure loss H2 = Hf1 + Hf2 = 10.011 m
-Pressure outlet: H3 = 5m
-Necessary pressure: H = (H1 + H2 + H3)*n = 23 m
Select pressure head: H= 30 m

C.PIPING SIZING: Lưu lượng xả tổng: 594.21396 l/s

OFFICE LEVEL 1:
Plumbing Fiture WC UR LAV BTH SHR SR TA KS Total PU
Coefficient PU 0.5 0.17 0.33 1.5 1.5 1 1 1
Office L1 80 0 160 80 80 0 80 0 412.8
Office L2 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Office L3 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Office 139 11 183 80 80 5 80 11 467.76
Fatory A #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
 HOYA LENS VIETNAM 2 - DUNG QUAT
EYEGLASSES LENS MANUFACTURING FACTORY

CALCULATION SHEET
PLUMBING WATER DEMAND Công nhân: 107
Prepared by: Date: Văn phòng 60
Checked by: Rev: Tổng 167
Số ca căn t 2
A- STANDARDS REFERENCE
Plumbing Engineering Services Design Guide, 2002.
TCVN 4513-1998: Internal Water Supply– Design Requirements
B-WATER DENABD Water demand Refer. To
Range Choose

Waste Water/Nước
Water demand/ Nhu Cầu Dùng Quantity/Số Water demand/Nhu Cầu Water supply/Nước Cấp Irrigation (Nước
STT Shift per day/(Ca/Ngày) Thải Notes/Ghi Chú 1.2-1.5 (l/m2) 1.5 (l/m2) Table 1-TCVN4513-1988
Nước Lượng (person) Dùng Nước (m3/ngày) tưới )
(m3/day)

Cleaning floor
A Factory F2/ Khu nhà xưởng F2 1.2-1.5 (l/m2) 1.5 (l/m2) Table 3.3-TCVN33-2006
(Nước rửa sàn)
1 Staff office/Nhân viên văn phòng 150 person 60 lít/người/ca 1 shift 9.00 7.20 Following TCVN Hotel (Special Grade250-300 (l/day.person300 l/day.person -- Table 1-TCVN4513-1988

2 Worker/Công nhân 367 person 45 lít/người/ca 3 shift 49.50 39.60 Total 1250 staffs/day Hotel (Special Grade250-300 (l/day.person300 l/day.person -- Table 1-TCVN4513-1988
Following number of seats in
3 Canteen/Nhà Ăn 288 person 18 lít/người/ca 4 shift 20.74 16.59 Hotel (Special Grade250-300 (l/day.person300 l/day.person -- Table 1-TCVN4513-1988
cantten
4 Washing floor/Rửa sàn 18000 m2 0.5. l/m2 1 shift 9.00 7.20 Following TCVN Swimming pool 10% of tank volume 5% (experience estiTable 1-TCVN4513-1988
Irrigation for Landscape/ Tưới
5 1800 m2 3. l/m2 1 shift 5.40 Following TCVN Swimming pool 10% of tank volume 5% (experience estiTable 1-TCVN4513-1988
Cỏ
Storage during time T=2h
Process water supply/Nước cấp Following Goshukosan & Hoya/
6 521 l/min 62.52 50.02 Occupancy (cư ngụ) Refer. To
sản xuất Yêu cầu từ Hoya &
Goshukosan

Chiller water supply/Nước cấp Following Daikin & Liangchi

7 5 l/min 3.60 2.88 Occupancy (cư ngụ) Refer. To
Chiller manufacturer

Scrubber water supply/Nước cấp Following Daikin & Liangchi

8 4 l/min 2.88 2.30 Occupancy (cư ngụ) Refer. To
thap hấp thụ manufacturer

9 Guard House/ Nhà bảo vệ 2 person 45 lít/người/ca 3 shift 0.27 0.22 Following TCVN Occupancy (cư ngụ) Refer. To
Tổng ` 163.00 77.00
Hệ số dự phòng k=1.1 175.00 93.00
2,477,919,172
1 Water fire/Nước cho chữa cháy 350.00
2 Water demand for Process & Domestec factory-2/Nước cho SX & Sinh hoạt nhà máy 2 151.00

3 Underground tank/ Dung tích bể ngầm = 676.00 m3

4 Select underground tank/ Lựa chọn dung tích bể ngầm = 676.00 m3
5 Domestic Wastwater treatment/ Lưu lượng xử lý = 180.00 m3/day
6 Brine Water Treatment/Công suất hệ lọc nước: = 130.00 m3/day 5.4166667 m3/h
7 Công suất bơm lọc: = Refer acttacment-2 m3/h
C-DAILY ROOF WATER TANK FOR OFFICE
Volume of daily roof water tank: Process Waste Water /Nước thải sản xuất: 61 m3/day
Dung tích điều hòa bể mái Domesstic Waste Water/Nước thải sinh hoạt 93 m3/day
Vr= (1.5xQday)/n

Vr: Volume of daily roof water tank: Kích Thước Bể

Dung tích điều hòa bể nước mái H: 3.50 m 185.71429 m2
Vday: Water demand/day (m3) L: 15.50 m
Nhu cầu nước /ngày (m3) W: 12.5 m
n: Number on/off pump/day
Số lần tắt mở bơm trong ngày
Vday= m3
Vr= 0 m3
Vr= 0 m3

TRÍCH DẪN TÀI LIỆU TÍNH TOÁN THEO TCVN 4513, TCVN4474, QCVN07-2010, QCVN-2000, TCVN-33-2006
Vui lòng kiểm tra kỹ các tiêu chuẫn trước khi tham khảo tính toán
 HOYA PROJECT
AMATA-BÌNH DƯƠNG

CALCULATION SHEET
PLUMBING WATER DEMAND Công nhân:
Prepared by: Date:
Checked by: Rev:

A- STANDARDS REFERENCE
Plumbing Engineering Services Design Guide, 2002.
TCVN 4513-1998: Internal Water Supply– Design Requirements
B-WATER DENABD

Waste Water/Nước
Water demand/ Nhu Cầu Dùng Quantity/Số Water demand/Nhu Cầu Water supply/Nước Cấp
STT Shift per day/(Ca/Ngày) Thải Notes/Ghi Chú
Nước Lượng (person) Dùng Nước (m3/ngày)
(m3/day)

A Factory F2/ Khu nhà xưởng F2

1 Staff office/Nhân viên văn phòng 150 person 45 lít/người/ca 1 shift 6.75 5.40

2 Worker/Công nhân 367 person 25 lít/người/ca 3 shift 27.50 22.00

3 Canteen/Nhà Ăn 288 person 18 lít/người/ca 4 shift 20.74 16.59

4 Washing floor/Rửa sàn 18000 m2 0.5. l/m2 1 shift 9.00 7.20
Irrigation for Landscape/ Tưới
5 1800 m2 3. l/m2 1 shift 5.40
Cỏ
Storage during time T=2h
Process water supply/Nước cấp Following Goshukosan & Hoya/
6 521 l/min 62.52 50.02
sản xuất Yêu cầu từ Hoya &
Goshukosan

Scrubber water supply/Nước cấp Following Daikin & Liangchi

7 4 l/min 2.88 2.30
thap hấp thụ manufacturer
Chiller water supply/Nước cấp Following Daikin & Liangchi
8 5 l/min 3.60 1.80
Chiller manufacturer
Tổng ` 139.00 53.00
Hệ số dự phòng k=1.1 151.00 59.00

1 Water fire/Nước cho chữa cháy 350.00

1 Underground tank/ Dung tích bể ngầm = 501.00 m3

2 Wastwater treatment/ Lưu lượng xử lý = 70.00 m3/day
3 Brine Water Treatment/Công suất hệ lọc nước: = 90.00 m3/day 3.75
4 Công suất bơm lọc: = 126.00 m3/h
C-DAILY ROOF WATER TANK FOR OFFICE
Volume of daily roof water tank: Process Waste Water /Nước thải sản xuất: 1,800 m3/day
Dung tích điều hòa bể mái Domesstic Waste Water/Nước thải sinh hoạt 61 m3/day
Vr= (1.5xQday)/n

Vr: Volume of daily roof water tank:

Dung tích điều hòa bể nước mái
Vday: Water demand/day (m3)
Nhu cầu nước /ngày (m3)
n: Number on/off pump/day
Số lần tắt mở bơm trong ngày
Vday= 14.40 m3
Vr= 5.4 m3
Vr= 4.4 m3
Product name CRN 10-5 A-P-G-E-HQQE
Product No 96501044
EAN number 5700396214238
Technical
Speed for pump data 2899 rpm
Actual calculated flow 11.2 m³/h
Resulting head of the pump 3.644 bar
Impellers 05
Primary shaft seal HQQE
Approvals on nameplate CE,TR
Curve tolerance ISO9906:2012 3B
Stages 5
Pump version A
Model A
Materials
Pump housing Stainless steel
Pump housing DIN W.-Nr. 1.4408
Pump housing ASTM A 351 CF 8M
Impeller Stainless steel
Impeller DIN W.-Nr. 1.4401
Impeller AISI 316
Material code G
Code for rubber E
Bush material NONE
Maximum ambient temperature 60 °C
Max pressure at stated temp 25 bar / 120 °C
Max pressure at stated temp 25 bar / -20 °C
Flange standard PJE
Connect code P
Pipe connection 60,1 mm
Flange size for motor FT115
Liquid
Pumped liquid Water
Liquid temperature range -20 .. 120 °C
Liquid temp 20 °C
Density 998.2 kg/m³
Kinematic viscosity 1 mm2/s
Electrical data
Motor type 90LC
IE Efficiency class IE3
Rated power - P2 2.2 kW
Power (P2) required by pump 2.2 kW
Mains frequency 50 Hz
Rated voltage 3 x 220-240D/380-415Y V
Rated current 7,70/4,45 A
Starting current 850-950 %
Cos phi - power factor 0,89-0,87
Rated speed 2890-2910 rpm
Efficiency IE3 85,9%
Motor efficiency at full load 85.9 %
Motor efficiency at 3/4 load 86.8 %
Motor efficiency at 1/2 load 86.0 %
Number of poles 2
Enclosure class (IEC 34-5) 55 Dust/Jetting
Insulation class (IEC 85) F
Motor protec NONE
Motor No 85U05908
Others
Label Grundfos Blueflux
Minimum efficiency index, MEI ≥ 0.7
Net weight 48 kg
Gross weight 51 kg
438
186

309 l/min 18.54 m3/h

444.96 m3/day storage 5t 92.7 m3
5.15 l/s

0 l/min 0 m3/day
48 l/day 0.048 m3/day

0.048 m3/day

55.20833