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Dokumen - Tips Komatsu Wa90 6 Wheel Loader Service Repair Manual Snh00051 and Up 1592039435
Dokumen - Tips Komatsu Wa90 6 Wheel Loader Service Repair Manual Snh00051 and Up 1592039435
WA65-6
WA70-6
WA80-6
WA90-6
WA100M-6
WHEEL LOADER
Model: Serial number:
WA65-6 H60051 AND UP
WA70-6 H60051 AND UP
WA80-6 H60051 AND UP
WA90-6 H00051 AND UP
WA100M-6 H60051 AND UP
• This shop manual may contain attachments and optional equipment that are not available in your area.
Please consult your local KOMATSU distributor for those items you may require.
• The Wheel Loaders WA65-6 and WA70-6 are equipped with the engine 4D95LWE-5.
The Wheel Loaders WA80-6 is equipped with the engine S4D95LWE-5.
The Wheel Loaders WA90-6 and WA100M-6 are equipped with the engine SAA4D95LE-5.
© 2010
All Rights Reserved
Printed in Europe 2010-11
1
Contents
Contens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOC
List of revised pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-1
Safety
Safety notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-2
Preparations for work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-3
Tipping up the driver's cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-4
Tipping down the driver's cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-6
Precautions during work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-8
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-9
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-10
How to read the shop manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-11
Volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-11
Distribution and updating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-11
Filing method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-11
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-12
Hoisting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
Wire ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
General
Dimensions, weights and operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-4
WA65-6 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-4
WA70-6 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-5
WA80-6 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-6
WA90-6 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-7
WA100M-6 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-8
Weight tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-9
WA65-6 – Weight table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-9
WA70-6 – Weight table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-9
WA80-6 – Weight table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-10
WA90-6 – Weight table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-10
WA100M-6 – Weight table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-11
Lubricants and operating mediums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-12
WA65-6, WA70-6 – Lubricants and operating mediums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-12
WA80-6 – Lubricants and operating mediums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-13
WA90-6 – Lubricants and operating mediums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-14
WA100M-6 – Lubricants and operating mediums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-15
Basic procedures of maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-16
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-16
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-16
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-17
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-17
Storing oil and fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-17
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-18
Biodegradable hydraulic oils and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-18
Outline of electric system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-18
Torque list – Screws and nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-19
Diagrams
Hydraulic circuit diagram – WA65-6, WA70-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-3
Hydraulic circuit diagram – WA80-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-5
Hydraulic circuit diagram – WA90-6, WA100M-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-7
Wiring diagram 1/9 – WA90-6, WA100M-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-9
Wiring diagram 2/9 – WA65-6, WA70-6, WA80-6, WA90-6, WA100M-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-11
Wiring diagram 3/9 – WA65-6, WA70-6, WA80-6, WA90-6, WA100M-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-13
Wiring diagram 4/9 – WA65-6, WA70-6, WA80-6, WA90-6, WA100M-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-15
Wiring diagram 5/9 – WA65-6, WA70-6, WA80-6, WA90-6, WA100M-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-17
Wiring diagram 6/9 – WA65-6, WA70-6, WA80-6, WA90-6, WA100M-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-19
Wiring diagram 7/9 – WA65-6, WA70-6, WA80-6, WA90-6, WA100M-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-21
Wiring diagram 8/9 – WA90-6, WA100M-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-23
Wiring diagram 9/9 – WA65-6, WA70-6, WA80-6-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-25
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-10
NOTE
Pages having no marks are those previously revised or
made additions.
Safety notice
General Precautions
Mistakes in operation are extremely dangerous. Read the
OPERATION AND MAINTENANCE MANUAL carefully before
operating the machine! Always follow the safety rules valid
in your country carefully!
1. Before carrying out any greasing or repairs, read all the pre-
cautions given on the decals which are fixed to the machine.
5. Keep all tools in good condition and learn the correct way to
use them.
4. Remove all mud and oil from the steps or other places used
to get on and off the machine. Always use the handrails, lad-
ders or steps when getting on or off the machine. Never
jump on or off the machine. If it is impossible to use the
handrails, ladders or steps, use a stand to provide safe foot-
ing.
2. Lower the work unit to the ground and switch off the engine.
NOTE
The machine has to be positioned straight and the articulated
steering has to be secured with the locking bolt! If the driver's cab
is tipped up while the machine is bent, the front frame can cause
damage to the windscreen!
6. Remove locking pins (1) and loosen the retaining screws (2)
for the cab on both sides.
2
7. Take the hand pump lever from its holder on the radiator (3)
and insert it into the receptacle of the pump (4). 3
8. Set the lever at the pump to "pump up" and pump the cab
upward until it reaches the limit stop.
G0070267
9. Fold out the safety rod on the right side over the retaining
pin.
10. Set the lever at the pump to "pump down" and pump the cab
downward until the safety rod is secure against the right side
of the cab floor.
G0070278
G0070267
2. Fold down the safety rod on the right side and fasten it in
this position (arrow).
3. Set the lever to "pump down" and pump the cab downward
until the cylinder is entirely retracted (the resistance at the
lever increases markedly).
G0070278
4. Remove the lever from the pump and fasten it to the radia-
tor.
NOTE:
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click on the link above,
please download the PDF
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click on it.
SAFETY Safety notice
5. Insert and tighten the retaining screws (2) for the cab (1 left,
1 right). Secure the screws with the retaining pins (1).
2
Torque = 500 Nm
3. The water and oil in the circuits are hot when the engine is
stopped, so be careful not to get burned.
Wait for the oil and water to cool before carrying out any
work on the oil or water circuits.
4. Before starting work, remove the leads from the battery. Al-
ways remove the lead from the negative (-) terminal first.
Check that the wire rope, chains and hooks are free from
damage.
Do not work with any part still raised by the hoist or crane.
8. When removing piping, stop the fuel or oil from spilling out. If
any fuel or oil drips onto the floor, wipe it up immediately. Fu-
el or oil on the floor can cause you to slip, or can even start
fires.
When installing hoses and wires, be sure that they will not
be damaged by contact with other parts when the machine
is being oper ated.
11. When installing high pressure hoses, make sure that they
are not twisted.
12. When aligning two holes, never insert your fingers or hand.
Be careful not to get your fingers caught in a hole.
Hydraulic system
Only qualified personnel with experience in the handling of high-
ly pressurized fluids is allowed to maintain and repair the hy-
draulic system.
Foreword
General
This shop manual has been prepared as an aid to improve the
quality of repairs by giving the service personnel an accurate un-
derstanding of the product and by showing them the correct way
to perform repairs and make judgements. Make sure you under-
stand the contents of this manual and use it to full effect at every
opportunity.
Maintenance standard
This section gives the judgement standards when inspecting dis-
assembled parts.
NOTE
The specifications contained in this shop manual are subject to
change at any time and without any advance notice. Use the
specifications given in the book with the latest date.
Volumes
Shop manuals are issued as a guide to carrying out repairs.
Get the most up-to-date information before you start any work.
Filing method
1. See the page number on the bottom of the page. File the
pages in correct order.
10 - 3
Item number (10. Structure and Function)
Example:
10-4
10-4.1
10-4.2 Added Pages
10-5