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Precision balancing to prevent

resonance vibration
• Improve machine balancing conditions
• Reduce resonance risks
• Increase system availability
• Balance quality of at least G= 1.0

MEASURE, EVALUATE, AND REDUCE VIBRATIONS

VIB 1.1 − Carrying out precision balancing in one and/or two planes

Reason
Machines are increasingly operated on a variable speed basis. This
increases the risk of resonance vibration. When machine com-
ponents are well balanced, the possibility of excitation for RPM-
dependent interfering vibration and of natural frequencies is reduced.

Precision balancing using PRUFTECHNIK systems is straightforward.

In practise, bearing vibration is measured using accelerometers, while
the RPM and phase information is obtained using a laser optical RPM
sensor. Should there be particularly stringent requirements, shaft
movement may also be used for precision balancing.
Polar diagram with
the ISO limits marked in mm/s

Relevant experience
Finding suitable locations for exact mounting of the balancing ing weights — as those shown in the cover photo, then all mounted
weights is a significant challenge in precision balancing. If for exam- machines would attain a balance quality G<1.
ple, electrical machines had planes — for the attachment of balanc-

Approach

1 2 5
Balancing carried out by ISO- Use handheld and stationary Comparison with the current state of the art
certified vibration technicians vibration measurement systems

eall
g•mm/kg Beispiele zur Ermittlung der zulässigen Restunwuchten
80
63
2) Turbomaschine

50
40
31.5
25
20 G1
6
16
12.5
10
8 G6

3 4
.3
6.3
5
4
Selection of typical test points Independent reporting 3.15 G2
.5
2.5
for the sensors and rotary pulse 2
1.6
1.25
1) Standardmaschine

encoder 1
G1

0.8
0.63
0.5 G0
0.4 .4
0.315
0.25
0.2
0.16
0.125
0.1
0.08
0.063
0.05
0.04 RPM
300 600 950 1500 3000 6000 9500 15000 30000 60000 95000

A good balancing condition can be judged subjectively on the machine.

The residual imbalance can be derived quantitatively by using the DIN ISO 21940 nomograms.

Copying or reproduction of the information in this document, PRUFTECHNIK

in whatever form, is only permitted with express written ap-
proval by PRUFTECHNIK Dieter Busch GmbH. The informa-
Condition Monitoring GmbH
tion in the brochure is subject to change without notice, as Oskar-Messter-Str. 19-21
PRUFTECHNIK products are continuously further developed.
PRUFTECHNIK products are covered by issued or pending pat-
85737 Ismaning, Germany
ents registered worldwide. Tel.: +49 89 99616-0
LIT 01.315.10.17.en

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