SBG1 01 0H 3 MST 0028 C Chemical Dosing System OP Instruc - JCM - OM

SULBAGUT-1 Document Comment Response Sheet (CRS)
Drawing/
Document Chemical Dosing System Operating Instruction Review #1 EPC Contractor Date:
Title:
Drawing/
SBG1-00-0H-
Document Reviewer Date:2021.10.14 Document Revision: C
3-MST-0028
No:
Page of the
No. Comment By Owner / Owner Engineer EPC Contractor Comment Review Status Meeting Minute (If needed)
PDF file
Please SEPC prepare for TRAINING CLASS with training done at 2021-06-10
1 1 Done
Owner O&M team as participant training report checking
2 1 Table of Content page rang update
Inject 5 kg - 15 kg of phosphate solid into the Phosphate

3 18 What is the ratio between phosphate and water? Done Dosing Tank hopper. ( water about 0.4 T,ratio about 1.25%-
3.75%,Adjust as phosphate test control required)
ammonia 10-25 L ,water about 0.4 T,Adjust as PH control

4 10,11,13 how many L ammonia add? Done
required)
5
Project / Owner:
APPROVED A
Approved ✔
PT.GORONTALO LISTRIK
APPROVED PERDANAB
WITH COMMENTS
Approved Subject to Incorperation of comments
Owner Engineer: RESUBMITTED C

Revise Deliverable before commencing work
REJECTED X
Complete redesign required
Note: Approval or comments does not relieve the Contractor
PT.JAYADeemed
CM as “R” – For Information
of all obligations covered under contract
DR
EPC Contractor:
Document Submittal Status Change
Deemed as “A” – For Approval DA
Document Submittal Status Change
Discipline:
Mechanical
-
Date: 21 Dec 2021
Document Title:
Chemical Dosing System Operating Instruction
Document Number: Revision:

SBG1-01-0H-3-MST-0028
SBG1-00-0H-3-MST-0028 C
no Coment
C 20211014 LiuHaicheng Hou Dong Huang Guanghua Huang Yebin

B 20210906 LiuHaicheng Hou Dong Huang Guanghua Huang Yebin
A 20210524 Liu Haicheng Hou Dong
Huang Guanghua Huang Yebin
Rev. Revision Date Created by Checked by Reviewed by
Approved by
版本发布日期编制审查审核
批准
PT GLP-Sulbagut 1 Power Station
Table of Content
1 INTRODUCTION..........................................................................................................................................3
1.1 Scope of Application..........................................................................................................................3
1.2 Normative/Informative References..................................................................................................4
1.3 Documentation Structure.................................................................................................................. 4
2 SAFETY......................................................................................................................................................... 5
2.1 Safety Commitment........................................................................................................................... 5
2.2 Employee Commitment.....................................................................................................................5
2.3 Personal Protective Equipment....................................................................................................... 5
2.4 Operations Safety Considerations...................................................................................................5
3 INITIAL CONDITIONS.................................................................................................................................7
3.1 Initial Conditions................................................................................................................................. 7
3.2 Abbreviations...................................................................................................................................... 7
3.3 Main Equipment Parameters............................................................................................................8
4 SYSTEM NORMAL START-UP...............................................................................................................10
4.1 Condensate Ammonia Dosing System Normal Start-up......................................................... 10
4.3 CCCW Ammonia Dosing System Normal Start-up.................................................................... 12
4.4 Condensate and Feedwater Hydrazine Dosing System Normal Start-up............................ 14
5 SYSTEM NORMAL OPERATION........................................................................................................... 20
5.1 Routine Checks................................................................................................................................ 20
5.2 Routine Operations..........................................................................................................................21
6 SYSTEM NORMAL SHUTDOWN........................................................................................................... 26
6.1 Condensate Ammonia Dosing System Normal Shutdown........................................................26
6.2 Feedwater Ammonia Dosing System Normal Shutdown.......................................................... 26
6.3 CCCW Ammonia Dosing System Normal Shutdown................................................................27
6.5 Boiler Phosphate Dosing System Normal Shutdown................................................................. 28
7 SYSTEM ALARMS & TROUBLESHOOTING....................................................................................... 28
7.1 System Alarms................................................................................................................................. 28
7.2 Troubleshooting............................................................................................................................... 29
8 STANDBY CHECK SHEET......................................................................................................................31
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FIGURES
Figure 1: Ammonia Unit System Diagram...............................................................................................................9
Figure 2: Add Hydrazine System Diagram.............................................................................................................14
Figure 3: Phosphate Addition Device System Diagram..................................................................21
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1 INTRODUCTION
1.1 Scope of Application
Ensuring continuous power generation of a power station depends on a number of parameters but mainly on
high availability and reliability of its plant systems and equipment. This equipment has to be maintained at an
acceptable level in order to be reliable. To achieve the desired plant availability, a well-defined operating
instruction must be in place.
This operating instruction includes operation technical parameters, system and main equipment operation
guidance, abnormal alarm handling and equipment fault handling operating instruction.
The Chemical Dosing System is provided to control the water chemistry in the water and steam cycle, the
auxiliary boiler and the closed cycle cooling water system to permissible levels during operation and wet lay-up
conditions. The functions of the Chemical Dosing System are as follows:
• Condensate Ammonia Dosing System is to control the pH of the condensate at the common outlet of
the Condensate Polisher System in each Unit, and then to inhibit corrosion of this system.
• Feedwater Ammonia Dosing System is to control the pH of the feedwater at the deaerator downcomers
(3 places) in each Unit, and then to inhibit corrosion of this system.
• Condensate and Feedwater hydrazine Dosing System is to passivate the metal surface and form a
protection film; in addition, it can reduce the concentration of iron ions in the water to very low levels,
and then to inhibit corrosion of this system.
• Boiler Phosphate Dosing System is to improve the steam drum water quality, and then to prevent the
deposition of the residual hardness in the auxiliary boiler.
In this Operating Instruction, the main equipment of operations is described as follows:
• Ammonia solution tank
• Hydrazine solution tank
• Phosphate solution tank
• Ammonia dosing pump
• Hydrazine dosing pump
• Phosphate dosing pump
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•
1.2 Normative/Informative References
No. Code Normative/Informative References
1 GNPD-00-0H-1-QCD-S-0401-01-1 Aqueous Ammonia Storage System P&ID
2 GNPD-00-0H-1-QCD-S-0401-02-0 Condensate Ammonia Dosing System P&ID
3 GNPD-00-0H-1-QCD-S-0401-03-0 Feedwater Ammonia Dosing System P&ID
4 GNPD-00-0H-1-QCD-S-0401-04-0 Condensate Storage Tank Ammonia Dosing System P&ID
5 GNPD-00-0H-1-QCF-S-0401-05-1 Condensate and Feedwater hydrazine Dosing System P&ID
Closed Cycle Cooling Water Corrosion Inhibitor Dosing System

6 GNPD-00-0H-1-QCB-S-0401-06-0
P&ID
7 GNPD-03-CD-2-QC-00001 Chemical Dosing Divce Maintenance and Operating Manual
1.3 Documentation Structure
 INTRODUCTION
 SAFETY
 INITIAL CONDITIONS
 SYSTEM NORMAL START-UP
 SYSTEM NORMAL OPERATION
 SYSTEM NORMAL SHUTDOWN

 SYSTEM ALARMS & TROUBLESHOOTING
 STANDBY CHECK SHEET
 FIGURES
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2 SAFETY
2.1 Safety Commitment
Safety is a value at the Sulbagut 1 Power Station 2x50MW (net) Coal Fired Power Station. Your safety and the
safety of others is paramount above all else.
2.2 Employee Commitment
The Sulbagut Power Station 2x50MW (net) Coal Fired Power Station safety program includes a firm
commitment by all members of the management, supervision, and craftsmen to prevent accidents and the
conditions that may lead to injuries. Each person on this power station site has the responsibility to perform
work in a safe manner and to report unsafe acts or conditions to plant supervision. This procedure does not in
any way relieve the operator of the responsibility of taking actions based on good judgment and sound
operating practices.
2.3 Personal Protective Equipment
All individuals must comply with applicable safety standards, regulations and rules, and always use correct
personal protective equipment (helmet, steel toe footwear, eye protection, hearing protection, heat-resistant
gloves, protective head-cover, fire resistant clothing, etc.) when outside the control room.
2.4 Operations Safety Considerations
Notes:
The following safety instructions apply to all personnel involved in, or present during, the execution of all the
equipment operating procedures.
All personnel involved in the execution of operating instructions must be familiar with, and adhere to, all the
safety instructions included in manuals supplied by equipment sub-vendors.
CAUTION: Should local and site safety instructions differ from the following instructions, the former shall prevail.
 Operators shall be competent (suitably qualified, experienced and with sufficient knowledge of
equipment and processes) to carry out required tasks, and also familiar with the sections of this
operating instruction applicable to their work before starting.
 Whilst any equipment is running, all guards must remain properly fitted.
 Equipment shall not be operated beyond its approved operating parameters.
 Safety helmets and protective footwear must be worn for on-site work. Ear protection, goggles and/or
gloves shall be used if the working being carried out is in a noisy area or hazardous to eyes and/or
hands. If any dust, fumes or vapors could cause hazards to the respiratory system, appropriate masks
and filters shall be worn.
 Any fluid spillage must be cleaned immediately and if the fluid being handled is of a hazardous nature,
appropriate precautions shall be applied. Measures shall be taken to eliminate the cause of the spillage
as required.
 Eye wash equipment is provided where there is a risk of hazardous chemicals or infectious
substances causing eye injuries. All personnel who works in the chemical treatment area must be
familiar with the place of eye wash equipment.
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Chemical Unloading Safety Regulations:
• All protective clothing should be worn for operator, including gloves, protective clothing, goggles and
boots, which are acid and alkali resistance.
• Gas masks should be worn when unloading Aqueous Ammonia and Hydrazine.
• Emergency water pipe is prepared, acid and alkali warning board shall be suspended.
• After unloading of the acid and alkali, clean up the ground, flush the residual acid and alkali to the
Chemical Waste Water Pit, and close the valve opened in the acid and alkali unloading system.
• When concentrated acid splashes into the eyes or skin, rinse with plenty of water, then rinse with 0.5%
NaHCO3. When concentrated alkali splashes into the eyes or skin, rinse with plenty of water, then
rinse with 2.0 % borax solution. After the above emergency treatment, medical treatment should be
taken immediately. When concentrated acid splashes on clothes, wash them with water, neutralize
them with 2% dilute lye, and then wash them with water.
• Other Chemicals in this system splash into the eyes or skin, rinse with plenty of water.
• No smoking, eating and drinking water on the work site. After work finished, store acid and alkali
clothing alone, maintain good hygiene habits.
• Leakage emergency response: personnel quickly evacuate the contaminated area to the safe area and
isolate it. Strictly restrict the access of people except emergency personnel. Open doors, windows
and fans to disperse the acid fog caused by leakage. Emergency treatment personnel wear anti-acid
and alkali work clothes, wear acid and alkali resistant gloves. Do not directly contact the leakage, cut
off the source of leakage. Small leaks can be mixed with sand, dry lime or soda water, or washed with
a large amount of clean water, which is diluted and put into the waste water pit.
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3 INITIAL CONDITIONS
3.1 Initial Conditions
 All relevant Permits-To-Work have been completed, canceled and cleared. All working parties have
been evacuated from the workplace. All Standby Check Sheets must be completed and handed to the
Supervisor as required.
 All of the manual valves of the Chemical Dosing System are in the correct position, and there is no
leakage on the pipline and flanges.
 All electric motor wires are correctly and solidly connected; motor insulation is qualified; the ground
lead of the shell is intact.
 The Electrical Distribution System is in service; all necessary equipment breakers are racked in; all
electrical control cabinets are energized, and the control/indication signals are correct.
 All motorized valves are energized.
 All in-service instrumentation and ters are solidly connected to the pipework, and all wiring and
connections are secure.
 There are no debris or foreign objects in the Dosing Tanks, and the Dosing Tanks level is normal at ＞
1/2.
 All agitators of the dosing tanks are in service and there are no stuck.
 All of the related instruments and gauges are in service and the isolation valves of gauges are open.
 All lubrication points of motors and pumps are properly lubricated.
 All the dosing pump line and metering tank are washed and guaranteed qualified.
 Check and confirm the normal opening position from all valves in the metering box, metering pump
and dosing point to prevent the pump pressure holding.
3.2 Abbreviations
The abbreviations used in this Operating Instruction are explained in the following table.
Abbreviation Explanation
CRO Control Room Operator/Assistant Control Room Operator
PO Plant Operator/Assistant Plant Operator
CCCW Closed Cycle Cooling Water
CCCW Condensate Storage Tank
AVT All Volatile Treatment
CWT Combined Water Treatment
PVC Polyvinyl Chloride
VFD Variable-Frequency Drive
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3.3 Main Equipment Parameters
No. KKS Code Name Description Unit Quantity
10QCA31AP001 Q =15L/h
1 10QCA32AP001 Unit 1 Ammonia Dosing Pump Set 3
P = 3.5 MPa
10QCA33AP001
Unit 1 Ammonia solution tank V = 0.4 m3

2 10QCA21BB001 Set 1
S30408
10QCD31AP001
Q = 15 L/h
3 10QCD32AP001 Unit 1 Hydrazine dosing pump Set 3
P = 3.5 MPa
10QCD33AP001
V = 0.4 m3,
4 10QCD21BB001 Unit 1 Hydrazine solution tank Set 1
S30408
10QCE31AP001 Q = 15 L/h
5 Unit 1 Phosphate dosing pump Set 2
10QCE32AP001 P = 13 MPa
V = 0.4 m3,
6 10QCE21BB001 Unit 1 Phosphate solution tank Set 1
S30408
V =0.05 m3,
7 10QCA11BB001 Ammonia metering tank Set 2
S30408
Aqueous Ammonia Fume

8 10QCA20BB001 S30408 Set 2
Absorber
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Figure 1:
Figure 1: Ammonia Unit System Diagram
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4 SYSTEM NORMAL START-UP
4.1 Condensate Ammonia Dosing System Normal Start-up
Condensate Ammonia Dosing System Normal Start-up
Execute
Step Responsibility Description
Confirmation
NOTE: This operating instruction is written for the start-up of the Unit 1 Condensate Ammonia Dosing
System.To start up the Unit 2 Condensate Ammonia Dosing System, the same steps should be
followed, and the only differences are their KKS codes and names.
Pre-start Conditions for the Unit 1 Condensate Ammonia

Dosing System
 Verify that the System Standby Check Sheet is executed

1 CRO&PO completely which is shown on part 3.1 Initial Conditions
 Check the Liquid Indicator value of Ammonia solution tank

is between 0.25 m and 0.8 m.
Ammonia Solution Preparation Operating Instruction for the

Unit 1 Condensate Ammonia Dosing System:
 Add appropriate ammonia to the solution tank .( ammonia 10-25

L ,water about 0.4 T,Adjust as PH control required)
Ammonia concentration 1-2 %
 Open the desalinated water inlet valve

2 CRO&PO
 Start the agitator when the solution tank level > 0.25 m
 When the level > 0.8 m, close the desalinated water inlet valve
 Stop the agitator after 5 min
 Check that the prepared ammonia solution meets the

requirements
Start up the Unit 1 Condensate Ammonia Dosing Pump
 Turn the switch the Unit 1 Condensate Ammonia Dosing Pump to

the remote position.
3 CRO&PO  Click the “Start” button of the Condensate Ammonia Dosing Pump
A or B on the control panel.
 Click “automatic input frequency”. The dose of ammonia in the

Condensor will change automatically with the changes of the
condensate water pH value.
Check that the Condensate water pH ， operating control pH value

4 CRO&PO
are maintained between 9.2 and 9.6
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Condensate Ammonia Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the start-up of the Unit 1 Condensate Ammonia Dosing
System.To start up the Unit 2 Condensate Ammonia Dosing System, the same steps should be
followed, and the only differences are their KKS codes and names.
—END OF INSTRUCTION—
4.2 Feedwater Ammonia Dosing System Normal Start-up
Feedwater Ammonia Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the start-up of the Unit 1 Feedwater Ammonia Dosing
System. To start up the Unit 2 Feedwater Ammonia Dosing System, the same steps should be followed,
and the only differences are their KKS codes and names.
Pre-start Conditions for the Unit 1 Feedwater Ammonia Dosing

System



Unit 1 Feedwater Ammonia Dosing System
 Add appropriate ammonia to the solution tank.

 ( ammonia 10-25 L ,water about 0.4 T,Adjust as PH control
required)

2 CRO&PO

requirements
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Feedwater Ammonia Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the start-up of the Unit 1 Feedwater Ammonia Dosing
System. To start up the Unit 2 Feedwater Ammonia Dosing System, the same steps should be followed,
and the only differences are their KKS codes and names.
Start the Unit 1 Feedwater Ammonia Dosing Pump
 Turn the switch the Unit 1 Feedwater Ammonia Dosing Pump to

the remote position.
3 CRO&PO  Click the “Start” button of the Feedwater Ammonia Dosing Pump A
or B on the control panel.
 Click the “automatic input frequency”. The dose of ammonia in

feedwater will change automatically with the changes of the
feedwater pH value.
Check that the feedwater pH ，operating control pH value are

4 CRO&PO
maintained between 9.2 and 9.6
4.3 CCCW Ammonia Dosing System Normal Start-up
CCCW Ammonia Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the startup of the CCCW Ammonia Dosing System.
Pre-start Conditions for the CCCW Ammonia Dosing System


12 of 43
CCCW Ammonia Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the startup of the CCCW Ammonia Dosing System.

CCCW Ammonia Dosing System
 Add appropriate ammonia to the solution tank ,( ammonia 10-

25 L ,water about 0.4 T,Adjust as PH control required)
 Control Ammonia concentration 1-2 %

2 PO

requirements
Start the CCCW Ammonia Dosing Pump
 Turn the switch the CCCW Ammonia Dosing Pump to the

remote position.
3 CRO&PO  Click the “Start” button of the CCCW Ammonia Dosing Pump A
or B on the control panel.
 Click the “automatic input frequency”. The dose of ammonia

in CCCW will change automatically with the changes of the
CCCW water pH value.
Check that the cccw water pH, operating control pH value are
4 CRO&PO
maintained between 8.0and 9.0
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Figure 2: Add Hydrazine System Diagram
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4.4 Condensate and Feedwater Hydrazine Dosing System Normal Start-up
Condensate and Feedwater Hydrazine Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the start-up of the Unit 1 Condensate and Feedwater Hydrazine
Dosing System. To start up the Unit 2 Condensate and Feedwater Hydrazine Dosing System, the same steps
should be followed, and the only differences are their KKS codes and names.
Pre-start Conditions for the Unit 1 Condensate and Feedwater

Hydrazine Dosing System

1 CRO&PO
completely which is shown on part 3.1 Initial Conditions
 Check the Liquid Indicator value of Hydrazine solution tank is

between 0.25 m and 0.8 m.
Hydrazine Solution Preparation Operating Instruction for the Unit 1

Condensate and Feedwater Hydrazine Dosing System
 Add appropriate Hydrazine to the solution tank.(10-25L)

( Hydrazine 10-25 L ,water about 0.4 T,Adjust as O2 control
required)
2 CRO&PO
 Check that the prepared Hydrazine solution meets the

requirements
start the Unit 1 Condensate and Feedwater Hydrazine Dosing

3 CRO&PO
System:
15 of 43
Condensate and Feedwater Hydrazine Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the start-up of the Unit 1 Condensate and Feedwater Hydrazine
Dosing System. To start up the Unit 2 Condensate and Feedwater Hydrazine Dosing System, the same steps
should be followed, and the only differences are their KKS codes and names.
 Turn the switch the Condensate and Feedwater Hydrazine

Dosing Pump to the remote position.
 Click the “Start” button of the switch the Condensate and

Feedwater Hydrazine Dosing Pump A or B on the control
panel.
 Click the “automatic input frequency”. The dose of Hydrazine in

feedwater and Condensate will change automatically with the
changes of Hydrazine concentration
Check the feedwater hydrazine content ≤30μg/L

4 CRO&PO
Check the feedwater DO ≤7μg/L
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Figure 3: Phosphate Addition Device System Diagram
17 of 43
4.5 Boiler Phosphate Dosing System Normal Start-up
Boiler Phosphate Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the start-up of the Boiler Phosphate Dosing System.
Pre-start Conditions for the Boiler Phosphate Dosing System

 Check the Liquid Indicator value of Phosphate solution tank is

between 0.25 m and 0.8 m.
Phosphate Solution Preparation Operating Instruction for the

Boiler Phosphate Dosing System
 Inject 5 kg - 15 kg of phosphate solid into the Phosphate

Dosing Tank hopper. ( water about 0.4 T,ratio about 1.25%-
3.75%,Adjust as phosphate test control required)
 Open the Boiler Phosphate Dosing Tank Water Inlet Valve

2 PO
 Check that the prepared Phosphate solution meets the

requirements
Startup of the Boiler Phosphate Dosing Pump
 Verify that the condition for starting the Boiler Phosphate

Dosing Pump is met:
 Turn the switch of the Boiler Phosphate Dosing Pump to the

remote position.
3 CRO&PO
 Click the “Start” button of the switch the Boiler Phosphate

Dosing Pump A or B on the control panel.
 Click the “automatic input frequency”. The dose of phosphate

in boiler water will change automatically with the changes of
Boiler water PH and conductivity
 Check that the Boiler water phosphate concentration is  3

mg/L.
4 CRO&PO
 Check that the Boiler water PH , operating control pH value are
18 of 43
Boiler Phosphate Dosing System Normal Start-up
Execute
Confirmation
NOTE: This operating instruction is written for the start-up of the Boiler Phosphate Dosing System.
maintained between9.0and 9.7
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5 SYSTEM NORMAL OPERATION
5.1 Routine Checks
5.1.1 Chemical Dosing System
Chemical Dosing System Routine Check
Execute
Confirmation
NOTE: The PO focuses on real time data.The CRO should pay more attention to the trend of changes
over a certain period and make a prior judgment on whether or not it will reach the limit.
Check that the system does not indicate any abnormal

operating condition when it is in service.
 Abnormal vibration
1 CRO&PO
 Abnormal noise
 Abnormal pressure
 Abnormal temperature
Check that there are no leakages on the pipe joints, valve

2 PO
stems/covers, etc.
Ensure the Liquid Level Indicator of the Ammonia Dosing Tank:

3 CRO&PO
normal: 0.25-0.8m
Ensure the Liquid Level Indicator of the Hydrazine Dosing Tank:

4 CRO&PO
normal: 0.25-0.8m
Ensure the Liquid Level Indicator of the Phosphate Dosing

5 CRO&PO Tank:
normal: 0.25-0.8m
6 CRO&PO All valves are in the correct condition
7 CRO&PO All the dosing pumps have been properly lubricated
8 CRO&PO All dosing pumps are operating properly.
9 CRO&PO Water vapor indicators are within the qualifying range
20 of 43
5.2 Routine Operations
5.2.1 Condensate Ammonia Dosing System Dosing Pump Changeover
Condensate Ammonia Dosing System Dosing Pump Changeover
Execute
Confirmation
NOTE: This is the operating instruction for the Unit 1 Condensate Ammonia Dosing Pumps changeover
(from B to A). To change over the dosing pumps of the Unit 2 Condensate Ammonia Dosing System, the
same steps should be followed, and the differences are their KKS codes and names.
Conditions for the changeover operation of the Unit 1

Condensate Ammonia Dosing Pumps

 Ensure the Liquid Level Indicator of the Ammonia Dosing Tank:

normal: 0.25-0.8m
Step 1 Sequence to shut down the Unit 1 Condensate Ammonia

Dosing Pump B
2  Click the “Stop” button of the Unit 1 Condensate Ammonia Dosing

CRO
Pump B
 Check that the electric current of the Unit 1 Condensate Ammonia

Dosing Pump B is 0 A.
Step 2 Sequence to start the Unit 1 Condensate Ammonia

Dosing Pump A
 Click the “Start” button of the Unit 1 Condensate Ammonia Dosing

3 CRO Pump A
 Click “automatic input frequency”. The dose of ammonia in the

Condensor will change automatically with the changes of the
condensate water pH value.
Check that the Condensate water pH ， operating control pH value

4 CRO
are maintained between 9.2 and 9.6
21 of 43
5.2.2 Feedwater Ammonia Dosing System Dosing Pump Changeover
Feedwater Ammonia Dosing System Dosing Pump Changeover
Execute
Confirmation
NOTE: This is operating instruction for the Unit 1 Feedwater Ammonia Dosing Pumps changeover
(from B to A). To change over the dosing pumps of the Unit 2 Feedwater Ammonia Dosing System, the
same steps should be followed, and the differences are their KKS codes and names.

Feedwater Ammonia Dosing Pumps


normal: 0.25-0.8m
Step 1 Sequence to shut down the Unit 1 Feedwater Ammonia

Dosing Pump B
 Click the “Stop” button of the Unit 1 Feedwater Ammonia Dosing

2 CRO
Pump B
 Check that the electric current of the Unit 1 Feedwater Ammonia

Step 2 Sequence to start the Unit 1 Feedwater Ammonia

Dosing Pump A
 Click the “Start” button of the Unit 1 Feedwater Ammonia Dosing

3 CRO Pump A

feedwater will change automatically with the changes of the
feedwater pH value.
Check that the feedwater pH ，operating control pH value are

4 CRO
maintained between 9.2 and 9.6
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5.2.3 Condensate and Feedwater Hydrazine Dosing System Dosing Pump Changeover
Condensate And Feedwater Hydrazine Dosing System Dosing Pump Changeover
Execute
Confirmation
NOTE: This is the operating instruction for the changeover of the Hydrazine Dosing
Pump

Condensate And Feedwater Hydrazine Dosing Pumps

1 PO
completely which is shown on . part 3.1 Initial Conditions
 Ensure the Liquid Level Indicator of the Hydrazine Dosing

Tank:normal: 0.25-0.8m
Step 1 Sequence to shut down the Unit 1 Hydrazine Dosing

Pump B
2 CRO&PO  Click the “Stop” button of the Unit 1 Hydrazine Dosing Pump B
 Check that the electric current of the Unit 1 Hydrazine Dosing

Pump B is 0 A.
Step 2 Sequence to start the Unit 1 Hydrazine Dosing Pump

A
 Click the “Start” button of the Unit 1 Hydrazine Dosing Pump A

3 CRO&PO
 Click the “automatic input frequency”. The dose of Hydrazine

in feedwater and Condensate will change automatically with the
changes of Hydrazine concentration
Check the feedwater hydrazine content ≤30μg/L

4 CRO
Check the feedwater DO ≤7μg/L
23 of 43
5.2.4 CCCW Ammonia Dosing System Dosing Pump Changeover
CCCW ammonia Dosing System Dosing Pump Changeover
Execute
Confirmation
NOTE: This is the operating instruction for the Unit 1 CCCW ammonia Dosing Pumps changeover (from
B to A). To change over the dosing pumps of the Unit 2 CCCW ammonia Dosing System, the same
steps should be followed, and the differences are their KKS codes and names.
Conditions for the changeover operation of the Unit 1 CCCW

ammonia Dosing Pumps


normal: 0.25-0.8m
Step 1 Sequence to shut down the Unit 1 CCCW ammonia

Dosing Pump B
2 CRO  Click the “Stop” button of the Unit 1 CCCW ammonia Dosing
Pump B
Check that the electric current of the Unit 1 CCCW ammonia

Step 2 Sequence to start the Unit 1 CCCW ammonia Dosing

Pump A
 Click the “Start” button of the Unit 1 CCCW ammonia Dosing

3 CRO Pump A

CCCW will change automatically with the changes of the
CCCW water pH value.
 Check that the cccw water pH, operating control pH value are
4 CRO&PO
maintained between 8.0and 9.0
24 of 43
5.2.5 Boiler Phosphate Dosing System Dosing Pump Changeover
Boiler Phosphate Dosing System Dosing Pump Changeover
Execute
Confirmation
NOTE: This is the operating instruction for the changeover operation of the Boiler Phosphate Dosing
Pumps (from B to A).
Conditions for the changeover operation of the Boiler

Phosphate Dosing Pumps

 Check that the phosphate solid is more than 10 kg.
 Liquid level of the Boiler Phosphate Dosing Tank is 0.25-0.8m
Step 1 Sequence to shut down the Boiler Phosphate Dosing

Pump B
2 CRO
 Click the “Stop” button of the Boiler Phosphate Dosing Pump B
 Check that the electric current of the Boiler Phosphate Dosing

Pump B is 0 A.
Step 2 Sequence to start the Auxiliary Boiler Phosphate Dosing

Pump A
 Click the “Start” button of the Boiler Phosphate Dosing Pump A

3 CRO
 Click “automatic input frequency”. The dose of phosphate in the

Boiler will change automatically according to the Auxiliary Boiler
water quality.
 Check that the Boiler water phosphate concentration is  3 mg/L.
 Check that the Boiler water PH , operating control pH value are

4 CRO&PO
maintained between9.0and 9.7
 Check that the Boiler water conductivity is < 15us /cm
25 of 43
6 SYSTEM NORMAL SHUTDOWN
6.1 Condensate Ammonia Dosing System Normal Shutdown
Condensate Ammonia Dosing System Normal Shutdown
Execute
Confirmation
NOTE: This operating instruction is the normal shutdown of the Condensate Ammonia Dosing System.
Shut down the in-service Condensate Ammonia Dosing Pump A or

1 CRO B and close the Condensate Ammonia Dosing Pumps outlet
manual valves.
2 CRO Shut down the Agitator of the Condensate Ammonia Dosing Tank.
6.2 Feedwater Ammonia Dosing System Normal Shutdown
Feedwater Ammonia Dosing System Normal Shutdown
Execute
Confirmation
NOTE: This operating instruction is the normal shutdown of the Feedwater Ammonia Dosing System.
Shut down the in-service Feedwater Ammonia Dosing Pump A or B

1 CRO and close the Feedwater Ammonia Dosing Pumps outlet manual
valves.
2 CRO Shut down the Agitator of the Feedwater Ammonia Dosing Tank.
26 of 43
6.3 CCCW Ammonia Dosing System Normal Shutdown
CCCW Ammonia Dosing System Normal Shutdown
Execute
Confirmation
NOTE: This operating instruction is the normal shutdown of the CCCW Ammonia Dosing System.
Shut down the in-service CCCW Ammonia Dosing Pump A or B

1 CRO
and close the Ammonia Dosing Pumps outlet manual valves.
Shut down the Agitator of the Condensate Storage Tank Ammonia

2 CRO
Dosing Tank.
6.4 Condensate and Feedwater Hydrazine Dosing System Normal Shutdown
Condensate and Feedwater Hydrazine Dosing System Normal Shutdown
Execute
Confirmation
NOTE: This operating instruction is for the normal shutdown of the Unit 1 Condensate and Feedwater
Hydrazine Dosing System. To shut down the Unit 2 Condensate and Feedwater Hydrazine Dosing
System, the same steps should be followed, and the only differences are their KKS codes and names.
Shut down the in-service Condensate and Feedwater Hydrazine

1 CRO Dosing Pump A or B and close the Condensate and Feedwater
Hydrazine Dosing Pumps outlet manual valves.
Shut down the Agitator of the Condensate and Feedwater

2 CRO
Hydrazine Dosing Tank.
27 of 43
6.5 Boiler Phosphate Dosing System Normal Shutdown
Boiler Phosphate Dosing System Normal Shutdown
Execute
Confirmation
NOTE: This operating instruction is the normal shutdown of the Boiler Phosphate Dosing System.
Shut down the in-service Boiler Phosphate Dosing Pump A, B and

1 CRO
close the Phosphate Dosing Pumps outlet manual valves.
2 CRO Shut down the Agitator of the Boiler Phosphate Dosing Tank.
7 SYSTEM ALARMS & TROUBLESHOOTING
7.1 System Alarms
Table 1 provides a list of alarms which may be found in the control room. In Table 2, information filled in the
action columns may not be exhaustive, but it can be considered as starting points for relevant personnel to
begin investigating the cause(s) and determine possible corrective measures of the alarm condition.
Table 1 System Alarms
I/O TAG Description High Alarm Low Alarm
Ammonia Dosing Tank Level indicator 1.1m 0.25m

10QCA21CL101
1.1m 0.25m
10QCD21CL101 Hydrazine Dosing Tank Level indicator
10QCE21CL101 Phosphate Dosing Tank Level indicator 1.1m 0.25m
28 of 43
7.2 Troubleshooting
Table 2 provides a list of faults of the system. Should faults occur during operation and are not included in
the table, we recommend that you contact the vendor’s representatives for support.
Table 2 Troubleshooting List
Problem Diagnosis Course of Action
Check fittings for tightness.

Check integrity of tubing.
Air entering the suction line
Check that the level at suction source
must be above the inlet of the bottom
valve.
Re-configure the suction line to eliminate

Air trapped in the suction line
air pocket(s).
Suction line kink or clogged Inspect and replace the tubing.
Chemical solution empty/insufficient Refill and re-prime the pump.
Pump not primed, air/gas in the system Re-prime the pump.
Reduce the suction lift or change to

Pump fails to deliver Air/gas bubbles forming in the chemical flooded suction.
chemical solution. solution Consider the chemical storage
temperature.
Strainer clogged Check and clean the strainer.
Check the integrity of the Pressure Relief

Valve.
Pressure Relief Valve open
Check the setting of the Pressure Relief
Valve.
Pump problem(s) may be:

Diaphragm worn or rupture
Valves worn or clogged Refer to the pump instructions.
Low pump flow setting
Voltage/electrical problems
Check the integrity of the Pulsation

Piping Dampener.
Pulsation dampener malfunction
vibration/chatter
Check air pressure of the Dampener.
Pump output setting incorrect Perform the flow calibration.
Chemical concentration too high or too

Injection rate too high Adjust the chemical source strength.
low
or too low
Siphoning into the well or the low Add backpressure valve at the injection
pressure point point.
29 of 43
Table 2 Troubleshooting List
Problem Diagnosis Course of Action
Check the injector for solids or corrosion.

Injector clogged, scaled or restricted
Clean or replace as necessary.
Check the integrity of the Back Pressure

Valve.
Injection rate varies. Back Pressure Valve
Check the setting of the Back Pressure
Valve.
Determine the material compatibility, and

Tubing failure Corrosive
change as necessary.
Tighten fittings – plastic fittings should be

Loose fittings
hand-tightened only.
Leaky fittings
Determine the material compatibility, and
Corrosive attack
change as necessary.
Review pump operating parameters with a

manufacturer representative. Dismantle
Pump overheating/
Pump operating below the minimum flow and repair the unit and follow correct
seizure
operating procedures during future
operation.
30 of 43
8 STANDBY CHECK SHEET
Table 3 provides a list of valves which should be checked before system start-up. Each valve listed, no matter
locally or remotely controlled, should be confirmed as per the list. In no case must any item on this table be
skipped.
Table 3 Dosing System Standby Check Sheet
Execute
No. KKS Code Description Status Confirm
ation
1 J0QCA00AT001 Safety Shower OPEN
2 J0QCA00AA201 Safety Shower water Inlet Manual Valve OPEN
3 J0QCA00BB001 Ammonia Barrel OPEN
4 JOQCA00AP001 Ammonia Transferring Pump CLOSE
Unit 1 Ammonia Metering Tank Inlet Manual

OPEN
5 10QCA11AA201 Valve
Unit 1 Ammonia Metering Tank Level

OPEN
6 10QCA11CL101 Indicator
Unit 1 Ammonia Metering Tank Outlet Manual

OPEN
Unit 1 Demin Water Ammonia Solution Tank

CLOSE
8 10QCA21AA201 Inlet Manual Valve
9 10QCA21CL101 Unit 1 Ammonia Solution Tank Level Indicator OPEN
Unit 1 Ammonia Solution Tank Drain Manual

CLOSE

CLOSE
Unit 1 Ammonia Solution Tank Outlet Manual

OPEN

OPEN
Unit 1 Ammonia Gas Absorber Inlet Manual

OPEN
31 of 43
Unit 1 Portable Water Inlet Manual Valve To

OPEN
15 10QCA20AA202 Ammonia Gas Absorber
Unit 1 Ammonia Gas Absorber Outlet Manual

OPEN
Unit 1 Ammonia Solution Tank to Unit 2

10QCA21AA206 Ammonia Solution Tank Connection Line OPEN
17 Manual Valve
18 10QCA31AT001 Unit 1 Ammonia Y Type Strainer A OPEN
Unit 1 Ammonia Metering Pump A Inlet

OPEN
19 10QCA31AA201 Manual Valve

OPEN
20 10QCA31AA202 Checking Column Manual Valve
Unit 1 Ammonia Metering Pump A Safety

OPEN
Unit 1 Ammonia Metering Pump A Pressure

OPEN
22 10QCA31CP101 Indicator
Unit 1 Ammonia Metering Pump A Outlet

OPEN
23 10QCA31AA701 Pressure Indicator Manual Valve

OPEN
24 10QCA31AA203 Check Valve

CLOSE
26 10QCA32AT001 Unit 1 Ammonia Y Type Strainer B OPEN
Unit 1 Ammonia Metering Pump B Inlet

OPEN

OPEN
Unit 1 Ammonia Metering Pump B Safety

OPEN
Unit 1 Ammonia Metering Pump B Pressure

OPEN
32 of 43
Unit 1 Ammonia Metering Pump B Outlet

OPEN

OPEN

CLOSE
34 10QCA33AT001 Unit 1 Ammonia Y Type Strainer C OPEN
Unit 1 Ammonia Metering Pump C Inlet

OPEN

OPEN
Unit 1 Ammonia Metering Pump C Safety

OPEN
Unit 1 Ammonia Metering Pump C Pressure

OPEN
Unit 1 Ammonia Metering Pump C Outlet

OPEN

OPEN

CLOSE
Unit 1 Ammonia Dosing Supply to Deaerator

10QCA31AA602 OPEN
42 Downcomer A Inlet Check Valve

10QCA31AA601 CLOSE
43 Downcomer A Inlet Manual Valve
Unit 1 Ammonia Dosing Supply to CCCW Inlet

OPEN

CLOSE
Unit 1 Ammonia Dosing Supply to Condensate

OPEN
46 10QCA31AA606 Extraction Pump Inlet Check Valve
33 of 43

OPEN
47 10QCA31AA605 Extraction Pump Inlet Manual Valve
48 J0QCD00BB001 Unit 1 Hydrazine Barrel OPEN
49 JOQCD00AP001 Unit 1 Hydrazine Transferring Pump CLOSE
50 10QCD20AT001 Unit 1 Hydrazine Gas Absorber OPEN
51 10QCD11BB001 Unit 1 Hydrazine Metering Tank OPEN
Unit 1 Hydrazine Metering Tank Inlet Manual

OPEN
52 10QCD11AA201 Valve
Unit 1 Hydrazine Metering Tank Level

OPEN
53 10QCD11CL101 Indicator
Unit 1 Hydrazine Metering Tank Outlet

CLOSE
54 10QCD11AA202 Manual Valve
55 10QCD21BB001 Unit 1 Hydrazine Solution Tank OPEN
Unit 1 Demin Water Hydrazine Solution Tank

CLOSE
56 10QCD21AA201 Inlet Manual Valve
Unit 1 Hydrazine Solution Tank Level

OPEN
Unit 1 Hydrazine Solution Tank Drain Manual

CLOSE

CLOSE
Unit 1 Hydrazine Solution Tank Outlet Manual

CLOSE

CLOSE
Unit 1 Hydrazine Solution Tank to Unit 2

Hydrazine Solution Tank Connection Line OPEN
63 10QCD31AT001 Unit 1 Hydrazine Y Type Strainer A OPEN
34 of 43
Unit 1 Hydrazine Metering Pump A Inlet

OPEN

OPEN
65 10QCD31AA202 Checking Column Manual Valve
Unit 1 Hydrazine Metering Pump A Safety

OPEN
Unit 1 Hydrazine Metering Pump A Pressure

OPEN
67 10QCD31CP101 Indicator
Unit 1 Hydrazine Metering Pump A Outlet

OPEN
68 10QCD31AA701 Pressure Indicator Manual Valve

OPEN
69 10QCD31AA203 Check Valve

CLOSE
71 10QCD32AT001 Unit 1 Hydrazine Y Type Strainer B OPEN
Unit 1 Hydrazine Metering Pump B Inlet

OPEN

OPEN
Unit 1 Hydrazine Metering Pump B Safety

OPEN
Unit 1 Hydrazine Metering Pump B Pressure

OPEN
Unit 1 Hydrazine Metering Pump B Outlet

OPEN

OPEN

CLOSE
79 10QCD33AT001 Unit 1 Hydrazine Y Type Strainer C OPEN
Unit 1 Hydrazine Metering Pump C Inlet

OPEN
35 of 43

OPEN
Unit 1 Hydrazine Metering Pump C Safety

OPEN
Unit 1 Hydrazine Metering Pump C Pressure

OPEN
Unit 1 Hydrazine Metering Pump C Outlet

OPEN

OPEN

CLOSE
Unit 1 Hydrazine Dosing Supply to Deaerator

OPEN
87 10QCD31AA602 Downcomer A Inlet Check Valve

CLOSE
88 10QCD31AA601 Downcomer A Inlet Manual Valve
Unit 1 Hydrazine Dosing Supply to

Condensate Extraction Pump Inlet Check OPEN

Condensate Extraction Pump Inlet Manual CLOSE
Unit 1 Phosphate Solution Tank Water Inlet

CLOSE
91 10QCE21AA201 Valve
Unit 1 Phosphate Solution Tank Level

OPEN
92 10QCE21CL101 Indicator
Unit 1 Phosphate Solution Tank Drain Manual

CLOSE

CLOSE
Unit 1 Phosphate Solution Tank Outlet

CLOSE
95 10QCE21AA202 Manual Valve

CLOSE
36 of 43
Unit 1 Phosphate Solution Tank to Unit 2

Phosphate Solution Tank Connection Line OPEN
98 10QCE31AT001 Unit 1 Phosphate Y Type Strainer A OPEN
Unit 1 Phosphate Metering Pump A Inlet

OPEN

OPEN
100 10QCE31AA202 Checking Column Manual Valve
Unit 1 Phosphate Metering Pump A Safety

OPEN
Unit 1 Phosphate Metering Pump A Pressure

OPEN
102 10QCE31CP101 Indicator
Unit 1 Phosphate Metering Pump A Outlet

OPEN
103 10QCE31AA701 Pressure Indicator Manual Valve

OPEN
104 10QCE31AA203 Check Valve

CLOSE
106 10QCE32AT001 Unit 1 Phosphate Y Type Strainer B OPEN
Unit 1 Phosphate Metering Pump B Inlet

OPEN

OPEN
Unit 1 Phosphate Metering Pump B Safety

OPEN
Unit 1 Phosphate Metering Pump B Pressure

OPEN
Unit 1 Phosphate Metering Pump B Outlet

OPEN

OPEN
37 of 43

CLOSE
Unit 1 Demineralized Water Outlet Manual

CLOSE
Unit 2 Ammonia Metering Tank Inlet Manual

OPEN
Unit 2 Ammonia Metering Tank Level

OPEN
116 20QCA11CL101 Indicator
Unit 2 Ammonia Metering Tank Outlet Manual

OPEN
Unit 2 Demin Water Ammonia Solution Tank

CLOSE
118 20QCA21AA201 Inlet Manual Valve
119 20QCA21CL101 Unit 2 Ammonia Solution Tank Level Indicator OPEN

CLOSE

CLOSE

OPEN

OPEN
Unit 2 Ammonia Gas Absorber Inlet Manual

OPEN
Unit 2 Portable Water Inlet Manual Valve To

OPEN
125 20QCA20AA202 Ammonia Gas Absorber
Unit 2 Ammonia Gas Absorber Outlet Manual

OPEN
Unit 2 Ammonia Solution Tank to Unit 2

Ammonia Solution Tank Connection Line OPEN
128 20QCA31AT001 Unit 2 Ammonia Y Type Strainer A OPEN
38 of 43

OPEN

OPEN
Unit 2 Ammonia Metering Pump A Safety

OPEN
Unit 2 Ammonia Metering Pump A Pressure

OPEN

OPEN

OPEN

CLOSE
136 20QCA32AT001 Unit 2 Ammonia Y Type Strainer B OPEN

OPEN

OPEN
Unit 2 Ammonia Metering Pump B Safety

OPEN
Unit 2 Ammonia Metering Pump B Pressure

OPEN

OPEN

OPEN

CLOSE
144 20QCA33AT001 Unit 2 Ammonia Y Type Strainer C OPEN

OPEN
39 of 43

OPEN
Unit 2 Ammonia Metering Pump C Safety

OPEN
Unit 2 Ammonia Metering Pump C Pressure

OPEN

OPEN

OPEN

CLOSE

OPEN
152 20QCA31AA602 Downcomer A Inlet Check Valve

CLOSE
153 20QCA31AA601 Downcomer A Inlet Manual Valve

OPEN

CLOSE

OPEN
156 20QCA31AA606 Extraction Pump Inlet Check Valve

OPEN
157 20QCA31AA605 Extraction Pump Inlet Manual Valve
158 J0QCD00BB001 Unit 2 Hydrazine Barrel OPEN
159 J0QCD00AP001 Unit 2 Hydrazine Transferring Pump CLOSE
160 20QCD20AT001 Unit 2 Hydrazine Gas Absorber OPEN
161 20QCD11BB001 Unit 2 Hydrazine Metering Tank OPEN
Unit 2 Hydrazine Metering Tank Inlet Manual

OPEN
40 of 43
Unit 2 Hydrazine Metering Tank Level

OPEN
Unit 2 Hydrazine Metering Tank Outlet

CLOSE
165 20QCD21BB001 Unit 2 Hydrazine Solution Tank OPEN
Unit 2 Demin Water Hydrazine Solution Tank

CLOSE
166 20QCD21AA201 Inlet Manual Valve
Unit 2 Hydrazine Solution Tank Level

OPEN

CLOSE

CLOSE

CLOSE

CLOSE
Unit 2 Hydrazine Solution Tank to Unit 2

Hydrazine Solution Tank Connection Line OPEN
173 20QCD31AT001 Unit 2 Hydrazine Y Type Strainer A OPEN

OPEN

OPEN
Unit 2 Hydrazine Metering Pump A Safety

OPEN
Unit 2 Hydrazine Metering Pump A Pressure

OPEN

OPEN
41 of 43

OPEN

CLOSE
181 20QCD32AT001 Unit 2 Hydrazine Y Type Strainer B OPEN

OPEN

OPEN
Unit 2 Hydrazine Metering Pump B Safety

OPEN
Unit 2 Hydrazine Metering Pump B Pressure

OPEN

OPEN

OPEN

CLOSE
189 20QCD33AT001 Unit 2 Hydrazine Y Type Strainer C OPEN

OPEN

OPEN
Unit 2 Hydrazine Metering Pump C Safety

OPEN
Unit 2 Hydrazine Metering Pump C Pressure

OPEN

OPEN

OPEN
42 of 43

CLOSE

OPEN
197 20QCD31AA602 Downcomer A Inlet Check Valve

CLOSE
198 20QCD31AA601 Downcomer A Inlet Manual Valve

Condensate Extraction Pump Inlet Check OPEN

Condensate Extraction Pump Inlet Manual CLOSE
Unit 2 Phosphate Solution Tank Water Inlet

CLOSE
Unit 2 Phosphate Solution Tank Level

OPEN
202 20QCE21CL101 Indicator

CLOSE

CLOSE

CLOSE

CLOSE
Unit 2 Phosphate Solution Tank to Unit 2

Phosphate Solution Tank Connection Line OPEN
208 20QCE31AT001 Unit 2 Phosphate Y Type Strainer A OPEN

OPEN

OPEN
43 of 43
Unit 2 Phosphate Metering Pump A Safety

OPEN
Unit 2 Phosphate Metering Pump A Pressure

OPEN

OPEN

OPEN

CLOSE
216 20QCE32AT001 Unit 2 Phosphate Y Type Strainer B OPEN

OPEN

OPEN
Unit 2 Phosphate Metering Pump B Safety

OPEN
Unit 2 Phosphate Metering Pump B Pressure

OPEN

OPEN

OPEN

CLOSE
44 of 43

SBG1 01 0H 3 MST 0028 C Chemical Dosing System OP Instruc - JCM - OM

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SULBAGUT-1 Document Comment Response Sheet (CRS)

2 1 Table of Content page rang update

Inject 5 kg - 15 kg of phosphate solid into the Phosphate

ammonia 10-25 L ,water about 0.4 T,Adjust as PH control

Owner Engineer: RESUBMITTED C

Chemical Dosing System Operating Instruction

Document Number: Revision:

C 20211014 LiuHaicheng Hou Dong Huang Guanghua Huang Yebin

Figure 1: Ammonia Unit System Diagram...............................................................................................................9

Figure 2: Add Hydrazine System Diagram.............................................................................................................14

Figure 3: Phosphate Addition Device System Diagram..................................................................21

1.1 Scope of Application

1.2 Normative/Informative References

No. Code Normative/Informative References

1 GNPD-00-0H-1-QCD-S-0401-01-1 Aqueous Ammonia Storage System P&ID

2 GNPD-00-0H-1-QCD-S-0401-02-0 Condensate Ammonia Dosing System P&ID

3 GNPD-00-0H-1-QCD-S-0401-03-0 Feedwater Ammonia Dosing System P&ID

4 GNPD-00-0H-1-QCD-S-0401-04-0 Condensate Storage Tank Ammonia Dosing System P&ID

5 GNPD-00-0H-1-QCF-S-0401-05-1 Condensate and Feedwater hydrazine Dosing System P&ID

Closed Cycle Cooling Water Corrosion Inhibitor Dosing System

7 GNPD-03-CD-2-QC-00001 Chemical Dosing Divce Maintenance and Operating Manual

1.3 Documentation Structure

 SYSTEM NORMAL OPERATION

 SYSTEM NORMAL SHUTDOWN

2.1 Safety Commitment

2.2 Employee Commitment

2.3 Personal Protective Equipment

2.4 Operations Safety Considerations

3.1 Initial Conditions

 All motorized valves are energized.

 All lubrication points of motors and pumps are properly lubricated.

CRO Control Room Operator/Assistant Control Room Operator

PO Plant Operator/Assistant Plant Operator

CCCW Closed Cycle Cooling Water

CCCW Condensate Storage Tank

AVT All Volatile Treatment

CWT Combined Water Treatment

PVC Polyvinyl Chloride

VFD Variable-Frequency Drive

No. KKS Code Name Description Unit Quantity

Unit 1 Ammonia solution tank V = 0.4 m3

Aqueous Ammonia Fume

4.1 Condensate Ammonia Dosing System Normal Start-up

Condensate Ammonia Dosing System Normal Start-up

Pre-start Conditions for the Unit 1 Condensate Ammonia

 Verify that the System Standby Check Sheet is executed

 Check the Liquid Indicator value of Ammonia solution tank

Ammonia Solution Preparation Operating Instruction for the

 Add appropriate ammonia to the solution tank .( ammonia 10-25

 Open the desalinated water inlet valve

 Stop the agitator after 5 min

 Check that the prepared ammonia solution meets the

Start up the Unit 1 Condensate Ammonia Dosing Pump

 Turn the switch the Unit 1 Condensate Ammonia Dosing Pump to

 Click “automatic input frequency”. The dose of ammonia in the

Check that the Condensate water pH ， operating control pH value

Condensate Ammonia Dosing System Normal Start-up

4.2 Feedwater Ammonia Dosing System Normal Start-up

Feedwater Ammonia Dosing System Normal Start-up

Pre-start Conditions for the Unit 1 Feedwater Ammonia Dosing

 Verify that the System Standby Check Sheet is executed

 Check the Liquid Indicator value of Ammonia solution tank

Ammonia Solution Preparation Operating Instruction for the