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    26 views54 pages

    Manual Bomba

    Uploaded by

    Ronaldo Cruz

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    20018 69288 118049 UAE No, 5534 P, 2/27 MYCOM OTL PUMP MS50P ® M60P Handling Manual 06/27/2001 WED 19:02 [TX/RX NO 6507) (oo2 20018 6A28H 118059 aN ES No. 5534 PL 3/27 ve « INDEX ) Page No LoIntroduction £2 2 2 2 2 wane 1 2. Standard specifications co---- 8 2-1, Standard specifications ao 3 Becapacity, nn 3 2-3.Wodel aumber designation --- cn a4 OF iecerron ee w---- 8 3-1. Conponent parts - - 5 8-2, Table of component pants = 6 Table 3-1.Component parts of the purp ae 6 Table 3-2.Component parts of the mechanical seal ~-—---~ 8. 8 8,Sectional view of the punp asseably ---- 10 4, Special cautions werner 4-1, Installation - v1 VInstallation point a e 2)Foundation 21 a)Centering i 4-2.Care must be taken with piping work = == === - 11, 12 5. Operation ©2222 2 2 2 wanna Lae 5-1, Precautions when starting oe 12 5-2, Caution during operation 12 5 9.Cuution after operation shut down 12 5 4. Other cautions ---- 12 06/27/2001 WED 1! 2 [TX/RX NO 6507) @oos Teo) [Loss ON WU/XL] 70:6T aaM T00z/Lz/90 2/2 Page No. 6. Routine checks Hoe 18 1. Troubles and remedies - rrr 4 1-1. 041 pressure does not increase wane n- 4 1-2. Leakage fron the mechanical seu) a 1s @ ——rrsrovertons of etectrte nor ---- -- a8 1-4. Vibration and noise -- --- 17 8. Disassembly / assembly mone = 18 \ 8-1, Disassembly of the pump - cn- 18 B-2. Assembly of the pump - 18, 19 8-8. Disassembly of the relief valve - - 19 8-4. Assembly of the relief valve - 18, 20 8-5. Procedure of the mechanical scal asseably : + 20,21 9, Adjustment of the relief e valve (24 through $2) --- --- 22, 28 .. 9/0 ‘a SESS ON Sa G2TBIT B8Z2H9 #1002 2001% GAZSE 118059) iNNFATHENGS No, 5534 P 4/27 1. Introduction The HYCO oi! punp,a specially designed high quality screw gear puno,has been developed out of HYCOH's extensive experience in wanufacturing refrigeration screw compressors for pany years. ‘The puno Incorporates a specially designed rotor profile,a male rotor with four(4) lobes and a ferale rotor provided with six(6) lobes. The HYCOH o/| puap, therefore, has the following special characteristics not found on usual gear puaps: Features: e 1) Assures higher puaping efficiency In comparison with usual gear pumps, the HYCOH screw gear pump assures for higher Dunpine efficiency. 2) Compactness and high performance The HYCOM of! punp has larger displacement per rotation than other gear pumps Drovided with gear profile of the sane-size (Dia. x Width) as the screw gear pump rotor. ‘The dimensions of the HYCOH oi} pump are therefore relatively snal ler than those of other punps of equivalent capacity, e 3) Wide selection of r.p.m, and displaceaent ‘The MYCOH O11 puxD offers a wide selection of r.p.m. specs frox low to high speed, and puap displacement can eastly be selected based on r.p.m., * 4) Ho axial thrust means longer Hite ‘Axial thrust has been conpletely eliminated In the HYCOM oi! puap by utilization of a double helical rotor profile. This winimizes bearing wear and assures longer fe of the puap. é 06/27/2001 WED 19:02 {TX/RX NO 6507) 20018 GABE 118059 UIE No. 5534 -P, 5/27 5) Less noise and vibration during operation 6) High seating efficiency ‘The mechanical seal material has approximately two tines of the frictional durability of parts made of cesented carbide. The mechanical seal of the HYCOH oi! pump is made of silicon carbide to assure long service life. 06/27/2001 WED'19:02 [TX/RX NO 6507] @oos 20018 6A28B 118059 URNS No $534 P. 6/27 2. Standard specifications 2-1. Standard specifications Design pressure 20(kgfca2) Viscosity range 13~S00Cest) Max, temperature 00%) Adjustable range of the relief valve :1~4(kef/cn2) Driving direction Clockwise Suction Right side Discharge sLeft side 2-2. Capacity ‘The standard capacity of the MYCOM MP series oil pump is shown in Table 2-1 belo Table 2-1. Capacity and Brake K¥ of NYCOM AP series oi] punp Total 50M e0He Model No. | pressure | Displacenent | Drake KR Displacement | Brake K¥ kef/ca2 Iain, ru rp L/min, i reo XSOP-6PH 8 65 0.57 | 950 9 0.71 |1150 xS0P-4PK a 102 0.94 |1450 123 1.20 {1750 Me0P-6PK 3 133 1.20 | 950 162 146/110 XgOP-4Px 3 208 1.98 [1450 252 2.84 |1750 Note:Figures shown above are based on 100cSt oil viscosity. 06/27/2001 WED 19 2 {TX/RX NO 6507] joos 2001% 58288 118063} URES 2-8.Wodel number designation (Standard Wodel) (Additional) M5 0P-4PMB-RSOHOL No, 5! 4B 1/27 Table 2-2. ¥odel number designation Whether built-in type relief valve is included or not: ol: ith relief valve(Standard type) 0 2 :Without relief valve(Special type) Fluid temperature: S:llax. 80°C(Standard type) H tllax, 180% (Special type) Inside dia. of suction and discharge flanges 8.2 :828 40 50 Drivini direction(Viewed fron drive sha R Clockwise L :Counterclockrise Distinction of features: B :Bare pump Drive rotor: M:lale rotor drive No. of motor poles: 6 P:6 pole notor pole rotor :Puap with 50mm die, rotor M6 0 P:Pump with 60am dia, rotor 06/27/2001 WED 19:02 [TX/RX NO 6507] @oo7 20018 6A28B 118069 RES No. $534 P. 9/27 3-2. Table of component parts Table 3-1. Component parts of the pump aMsoP. Wo [PARTS NAME | DREN. | Oy REMARKS 3. | drive rover asr10300 |__t 4_| tele rotor asri0400 | 1 5 | Gear casing osPio500 | 1 6_| Seat cover ospi0600 | 1 7_| Bearing cover osrio700 | __t 3_| Seal cover osPiogoo | 1 9-1] Drive rotor bearing 05710910 | tset | 2 pes/sct e 9-2| Tale rotor bearing 05P10920 | ise | 2 pos/set 14_| Hechanicul seal assembly | 05°11400 | leet 16 | “0” rings ospité00 | 2 | J18 B 2401 095 18 | 70" cing osri1800 | 1 | JIS B 2401 04 21_| Key C osrizi00 | 1 | 68x40 22_| Hexagon socket head bolts | ospiz200 | 12 _| wlox 35 29 _| Wexagon socket head boite | o5Pi2900 | 4 | KOx20 24_| Relief valve body ospz2400 | 1 25_| Body flanne osp22500 | 1 26_| Piston osp22600 | 1 27 _| Adjusting bolt 0522700 | [28 | Soring guide ospzza00 | 1 29 | Soriea osr2ze00 | 1 31_| Mexagon aut ospzai00 | __1_| JS Wi2,Claes 9 32_| Hexagon cap nut 05P23200 | 1 | JS Ml2,Class 9 33_| Locking pin osrzaa00 | 1 | o3x8 | Gasket 05P29400 [1 35 | 0" ring 05p28500 | 1 | J18 B 2401 O45 36_| 0" cing 0529600 | 1 | J18 B 2401 P9 37_| Wexagon socket head bolts | 08P28700 | 10 | m10%30 38_| Counter Manges asriseo0 |__2_| 11820K 39_| Counter flange bolts osri3900 |_16 | wi6x56 41_| Flanxe guskers asriaioo |__@_| s1s20K 49_| Drain pipe osriago0 | t | #6 06/27/2001 WED 19:02 {TX/RX NO 6507] Q009 20018 6A288 118069 URES No, 5534 PB. 10/27 Table 3-1. Component parts of the pump 2 460P No. PARTS NAME pR¥.No. | Q' ty REWARKS 3. | drive rotor 08P 10300 1 4 | ldte rotor 08P 10400 a | Gear casing asr10s00 | 1 6 | Seat cover 06P 10600 U 1 | Bearing cover 08P10700 1 8 | Seal cover 06P 10800 1 9-1] Drive rotor bearing 06P10910 | Iset | 2 pes/set e@ 9-2| Idle rotor bearing o6ri0g20 | iset | 2 pcs/set 14 _| Mechanical seal assembly | 06P1)400 | Iset 16 [ 70" rings 06P11800 2__{ 518 B 2401 Gigs 18_| 70" ring 06P11800 1_| 118 B 2401 655 2i_| key 06P12100 1 | ax7x45 22 | lexagon socket head bolts | o6ri2200 | 12 | m10x30 28 | Wexagon socket head bolts | 06P12300 6 | Hex 20 24 | Relief valve body 06P22400 1 25 | Body flange 06°22500 1 26 | Piston 06°22600 1 21 | Adjusting bolt ogp22700 1 28 | Spring guide 08P22800 1 29 | Spring 06P22900 1 31_| Mexagon nut 06r23100 1_|[_J1s w12,Class & 82__| Wexagon cap nut 0623200 1 | sts wi2,Class 3 83 | Locking pin 06P23800 1 | o3xe 34 _| Gasket 08P23400 fl 95 | “ov ring 06P23500 1 | sis B 2401 G45 a6 | to" ring o6P29600 1 _| sis n 2401 Po 87 | Hexagon socket head bolts | osr2a700 | 10 | w0xa0 38 _| Counter flanges (06P19800 2 | s1seox 39 | Counter flange bolts ospiag00 | 16 | miex45 “it _| Flange gaskets osPiaioo | 2 | J1820K 49_[ Drain pipe ospisa00 | 1 | oe 1 06/27/2001 WED 19:02 [TX/RX NO 6507) @o10 2001% 68288 118079 IS No, 9534 P, 11/27 Table 3-2. Component parts of the mechanical seal CM 5 OP) No. RH. No. PARTS NAME MATERIAL [Q"ty| _ REHARKS 14 | 05P11400 Assenbly,nechanical seal | SiceSic | tset 147 | 0511410 Set_screw scmaas [2 [aote01-6 x6 (42 | 05P11420 Nave washer ‘SK-SH 1 [wes 45 | oser14s0-1/2 | “o'ring VITON 1 [625.12 x 1.78 a For FREON 145 | ogp11450-272 ["O'ring NBR 1 | 625.12 x 1.78 2 For NH3 45 | 5114508 | Adapter TEFLON | 1 | 490173-479 A a6 | 05P11460 Seal ring sic’z3s' | 1 [ 39-437020 47 | 05P11470-172 | *o' ring ‘VITON 1 [JIS 8 2401 Pa2 A For FREOK (47 | 05P11470~-2/2 NBR 1 [ais 8 2401 Paz 2 ~ For HiiS 48 | 05P11480 Insert sic'Z3s" 39-437021 149 | 05°11490 Collar SUSHOS 47-437022 St | 05PI1810-1/2 | ‘Oring VITOR 21.95 x 1.78 a For FREON 151 | 05P11610-2/2 | “Oring NBR 1 [621.05 x 1.78 2 For RAS 06/27/2001 WED 19:02 ITX/RX No 6507) o11 20018 6A288 11807) aE Mo, 5634. 12/27 Table 3-2. Component parts of the mechanical seal (M60 P) No] ORW. No. PARTS NAME HATERIAL | Q°ty REHARKS: 14) 06P11400 Assembly, mechanical seal Sict ‘set CARBOH 141) 08P11410 Rotating ring Sic/ 1 8US430 42 | 08P11420-1/2 | “O'ring (JIS Hs 90 ) VITON 1 | JIS B 2401 635 ta For FREON }42 | 08P11420-2/2 | ‘O'ring NBR 1 J JIS B 2401 635. 2 For NH3 143 | 08P11430 Floating ring CARBON 1} c3 144 | 08P11440-1/2 | ‘O'ring (JIS Hs 90 ) VITON 1 | JIS W 1516 P24 “1 For FREON 144) 06P11440-2/2 | *O' ring NBR 1 | JIS W 1516 P24 2 For Hid 145 | 06P11450 Spring ‘SUS316 9 146 | 08P11460 Spring retainer ‘SUS304 1 147 | 08P11470 Set screw ‘SUS316 2 48 | 08P11480 Back-up ring ‘SUS304 a 49 | 08P11490-1/2 | "O'ring (JIS Hs 90 ) VITOR 1 | JIS W 1516 G4 A For FREON 149 | 08P11490-2/2 | "O'ring NBR 1 | JIS W 1516 64 2 For KH 150} 08P11500-1/2 | Spacer ring VITON 1 | For FREON “1 150 | 08P11500-2/2 | Spacer ring BR 1 J For NHS 2 151 | 08P11510 Stopper ring ‘SUS430 1 152 | 08P11520-1/2 | ‘O'ring VITON 1 | JIS W 1516 P21 A For FREON 152 | 08P11520-2/2 | ‘O'ring ‘HBR 1 [JIS W 1516 P2T 2 For NH3 08/27/2001 WED 19:02 (TX/Rx No 6507) Qo1z 20018 6A288 118079 UNAS No, 85340 -P, 13/27 3-3. Sectional view of the puep assexbly Fig.3-2. Sectional view of Hodel HS0P Fig. 3-2. Sectional view of Hodel H50P, M60P 06/27/2001 WED 19:02 [TX/RK NO 6507] (013 20018 68288 118089 URES No, 5534 -P. 14/27 Special cautions 4-4, Installation 1) Installation point ‘The suction pipe end should be as close to the fluid source as possible and longer than the height of the suction header. The fewer accessories on the suction side improve on the suction resistance. 2) Foundation e@ The foundation of the pump should be strong enough to bear motor driving torque ‘amd keep shaft of the pump and the aotor aligned. 3) Centering Centerlig should be carried out after Installation is conpleted, Centering adjustaent shoutd conply with the following allowable specitications: Parallel error Inclination error Less than 0.05 am Less than 0.10 ne Reaarks : Poor centering adjustaent may cause rapid wear of moving parts, vibration, noise, ete. ® 4-2, Cara aust be taken with piping work 1) Resistance in the suction side piping should be kept to a mininud. Suction strainer : 100 to 200 (nesh) 2) With piping work,care aust be Taken Co prevent prestressing of piping due to velding strain, Sharp pipe bending is to be avoided to wininize fluid resistance, -tai- 06/27/2001 WED 19:02 {TX/RX NO 6507] @o14 ! 20018 68288 118084 UATE No, 5534 PL 15/27 3) during piping work.alt openings of the pup should be provided with the blind covers to prevent foreign watter from entering the puap. Do not forget to remove blind covers after piping work finished. Operation 5-1, Precautions when starting 1) Confirm driving direction of the electric motor. (Disconnect the motor coupl ing.) 2) Confirm that suction line is arranged for satisfactory drawing of fluid by the puap. 3) Fully open both suction and discharve valves of the pump. Hhen the pump is provided with the relief valve, leave the relief valve as is when starting and carry out adjustment after commencing operation. 4) Turn coupling by hand to confirm smooth rotation, If coupling rotation Is not ‘stooth, the pump should not be started until rubbing is eliminated. 5) When starting operation, first switch on for several seconds to confirm normal operation, then commence operation. 5-2. Caution during operation 1) After continuous operation has been started,check for abnormal pressure, vibration, @ noise, shaft seal mechanisa,etc. and resedy if necessary. 5-8. Caution after operation shut down : 1) Suction and discharge valves should be closed after the motor is stopped. 5-4, Other cautions 1) The pump should be operated strictly in accordance with specifications given. 2) A strong shock to on or forcible packaging of the puup are to be avoided te bie 06/27/2001 WED 19:02 (TX/RX NO 65071 Qos 20018 6A288 118089 AES No. 5534 -P. 16/27 Routine checks 1) Leakage from the mechanical seal should not exceed Hax.3 cc/hr. 2) Leakage from casings other than the wechanical seal should be checked for constantly. 3) Check for changes in pressure and flow rate. 4) Hechanical noise should be monitored. 5) Abnormal temperature increases of the coaponent parts should be Jocated as soon as possible. -13- 06/27/2001 WED 19:02 [TX/RX NO 6507] @016 2001% 68288 118089 ‘aR ES No, 5534 P. 17/27 7. Troubles and remedies 7-1. Oi! pressure does not increase Oi! pressure does Ot increase Confira driving direction [>] Suction valve is |-—={pen suction valve closed fully |] Bypass circuit is |—+[Close bypass circuit open tightly [> Preset working pre- |—=| Adjust preset working ssure on the relief pressure on the valve is too low relief valve |__[oriving direction Is correct “| + suction pipe end is ‘Adjust suction pipe not reached and innersed in fluid [7] Oil viscosity dross |—>{ Cool down of tempe- due to oi! texpera~ rature ture increase i [=| Resistance after the }—>| Partially close con- pressure gauge is trol valve on discha- too seal! Toe tine slowly |__[oriving direction Is incorrect Change driving direction 4 06/27/2001 WED 19:02 [TX/RX NO 6507] @o17 20018 68288 118099 ‘URES No, 5634 -P. 18/27 7-2. leakage from the mechanical seal Leakage from the }4>f Pressure in nechani- |—{ Confirm preset vaiue |—>{ Check that pressure wechanical seal cal seal box Is too (oressure) is within specifica high ton Rubber parts have |-—_——_» Replace parts with deteriorated, hardened new ones or cracked Shaft seal surface is worn out Confira operation of lubrication circuit for mechanical seal asseably Check and clean out slurries and dirt Rechanical seal fati}—___________[Replace nechahical gue seal asseably with Rew one 4 -168- 06/27/2001 WED 19:02 (TX/RX NO 6507] @o1s 20018 6A288 118099, AUR No, 5534 P, 19/27 7-3. Overload of electric rotor Overload of elec wotor Confira driving direction Discharge pressuro -—=} Adjust discharge pre- e is too high ssure according to specifications Fluid viscosity is -—> Should fluid visco- 00 high sity be higher than designed, adjust by Driving direction warning the fluid | [1s correct Shaft allongent is Door J} Turn shaft by hand }—» Readjust shaft al ign- to check ment e Béaring contact is |—»{ Control tenperature uneven due to teape~ at bearing according rature change to. speci fications Driving direction Lis incorrect 1 ‘Change the driving direction ~1e- 06/27/2001 WED 19:02 [TX/RX NO 6507} @o19 20018 6R288 1109) aR No. 8534. 20/27 7-4, Vibration and noise Vibratory and soley Confirm driving directis riving direction is incorrect Driving direction is correct t Change driving direction @ Confira centering alignment Centering ali— Centering aligngent is }—=[ Adjust al foment or orment is sati poor replace coupling with sfactory fnew one. From bearing [Bearing has worn out Replace bearing with L, to ne Bearing has broken Determine sour-ly>{ Vibration or ce of vibration | | noise origina~ or noise ting frow in- side of puap Cavitation }y~| Suction side |-~[Disasseuble and clean strainer is. clogged ‘Suction side |-=[‘Confira and adjust is sucking air Contact Is not even due to Lf Disasseable, check and entry of foreign satter Penove foreign gatter Vibration or noise ori4-{ Deteraine source of |{ Renedy vibration or noisd ginating froa room, vibration or noise i Foundation or piping | [piping or foundation | ‘[Adjust or replace piping -1t- : 06/27/2001 WED 19:02 (TX/RX NO 6507] ozo 20018 6A288 116099 URE No, 9534 P 21/27 8. Disassembly/assembly 8-1. Disassembly of the pump Disconnect the coupling. Remove the pump from the conson base, Loose the set screw ‘on the coupling. Draw the coupling out of the shaft. 1) Resove the relief valve fros the puap, if there are. 2) Renove the seal retainer(8) from the seal cover(6). 3) Remove the seal cover(6) trom the gear casing(s). 4) Loose the set screw(141) of the col lar(14s). 5) Renove the wechanical seal (14) from the drive rotor(3). 6) Rewove the blind cover(7) fron the gear casing(5). 7) Draw the rotors(3 and 4) fron the blind cover side of the gear casino(5).. 1 If it is difficult, tap the shaft end softly with a plastic nallet. "2. The bearings(9-1 and 9-2) at the blind cover side draw with the rotors(3 and 4), *3. Lf teaperature of bearings exceeds 30°C, do not reaove until temperature drops below 30°C, "4 Drive rotor and idle rotor cannot be disasseubled. 8) Draw the bearings(9-1 and 9-2) at the seal cover from the gear casing(s), 8-2. Assembly of the puap Clean the all parts listed In table 3-1,and arrange thew on a clean and dry cloth. 1) FIC the Interlocking warks of the drive rotor(3) and the idle rotor(4), and inter- lock the rotors. 2) Insert the rotors(3 and 4) into the blind cover side of the gear casing(5). 3) Goat the all surfaces of bearing with oll. 4) Point the groove of the bearing(9-1 and 9-2) to the discharge side, and mount the bearings to the rotors(3 and 4). 5) Coat the blind cover(7) and the ‘O'ring(16) with oil. 6) Set the “Oring(16) to the blind cover(7). 7) Install the blind cover(7) to the gear casing(S). 06/27/2001 WED 19:02 [TX/RX NO 6507) 20018 69288 118109 URE ES No, $534 PL 22/27 8) Assenble the mechanical seal asseably(14), the seal cover(6) and the seal retainer @). Refer to details of 8-5, procedure of the mechanical seal assembly. 9) Incase the pump has the relief valve(24), install the relief valve to the gear casing(5). If not so, install the blind plate(50) to the gear casing(5). 8-3. Disassenbly of the relief valve Resove the relief valve(24) from the puxp. 1) Rewove the hexagon cap mut(s2). 2) Loose the relief valve adjusting bolt(27) by turning counterclockwise fully. 3) Renove the hexagon mut(St). 4) Draw the hexagon socket head bolts(37). 5) Renove the relief valve flange(25) with the relief valve adjusting bolt(27) and ‘the spring guide(28). 6) Draw the relief valve adjusting bolt(27) with the *0'ring(36) trom the relief valve flange(25). 7) Renove the spring guide(28) by turning clockwise, 8) Draw the spring(29) and the piston(26) from the relief valve(24). ‘8-4. Assenbly of the relief valve Arrange the parts listed in Ko.24 ~37 of table 3-1 on a clean and dry cloth, 1) Coat the piston(26) with oil. : 2) Insert the piston(26) and the spring(28) to the relief valve(24). 3) Mount the *0"ring(38) to the relief valve adjusting bolt(27). 4) Insert the relief valve adjusting bolt(27) to the relief valve flange(25). 5) Screw the spring quide(28) to the relief valve adjusting bol t(27). 6) Coat the ‘o'ring(35) with oil. T) Set the “O'ring(3s) In the relief valve flange(25). 8) Install the relief valve flange(25) to the relief valve(24). = Point the locking pin(33) into the groove of the relief valve(24). -19- 06/27/2001 WED 19: 2 (TK/RX No 8507) @o22 2001% 6R288 110 URIS No, 8534 P. 23/27 9) Screw the hexagon cap aut(32) #Instell the relief valve to the pump in exactly direction. For oi] pressure adjustment of the relief valve, refer to page 19~20, 8-5.Procedure of the aechanical seal assembly Acrange the parts in peaces listed in Fig.8-1,8-2 on a clean and dry cloth. 8-5-1. NSOP 1) Coat the 2) Set the “0 ring(181) with ofl. ring(151) in the collar(149). 8) Mount the collar(149) to the drive rotor(3). 4) Screw the set screw(14!) on the collar(149). 5) Insert the wave washer(142) in the collar(149). 6) Coat the “O” ring(145) with oil. 1) Set the “O" ring(145) in the seal ring(146). 8) Insert the adapter(145-A) in the seal ring(146). 9) Mount the seal ring(146) in the collar(149). 10) Cout the “0” ring(16) with oil. 11) Set the “O” ring(16) to the seal cover(6). 12) Install the seul cover(6) to the gear casing(5). 18) Coat the “0” ring(147) with ofl. 14) Set the “O” ring(i47) in the seal retainer(8). 15) Mount the insert(148) to the seal retainer(8). 16) Coat the “0” ring(18) with oil ~ 17) Set the “O° ring(18) to the seal cover(6). 18) Install the seal retainer(8) to the seal cover(6). Fig. 8-1. Sectional view of nechanical seal assembly 06/27/2001 WED 19:02 [TX/RX NO 6507) @oz3 2001% 69288 118105 RES No. 5534 PL 24/27 8-5-2. MB0P 1) Coat the “0” ring(152) vith oil. 2) Set the “0” ring(152) in the stopper ring(151). 8) Mount the rotating ring(l41) to the drive rotor(3). 4) Screw the set screw(147) on the rotating ring(14L). 5) Coat the “0” ringC144) with oil. 6) Set the “O" ring(144) in the floating ring(143) 1) Coat the “0” ring(149) with oil, 8) Set the °0” ring(149) in the seal retainer(8). 8) Mount the spring retainer(146) to the seal retainer(8). 10) Mount the floating ring(143) in the spring retainer(146). e 11) Coat the “0” ring(16) with ofl. 12) Set the “0” ringC16) to the seal cover(6). 13) Install the seal cover(6) to the gear casing(5). 14) Coat the “0” ring(18) with oil. 15) Set the “0” ring(18) to the seal cover(6), 18) Install the seal retainer(8) to the seal cover(6). Fig. 8-2. Sectional view of mechanical seal assembly -29- 96/27/2001 WED 19:02 [TX/RX NO 6507] @o24 20018 GAZE 118115) URE No. 9534 -P. 25/27 9. Adjustment of the relief valve (26-through 32) Fig.9-1. Sectional view of the relief valve @ Table 9-1. Parts of the relief valve Ma] PARTS NAME [Mm] PARTS NAME 24 | Relief valve body 26 | Soring guide [25 | Body Flange 23 Sorina } 26 | Piston 31 Hexagon nut ~ 2 [Adjusting bolt 3 |Wexagon cap nat 06/27/2001 WED 19:02 (TX/RX NO 6507] ozs 20018 GA2BG 118113 IRENE No, $534. 26/27 9-1, Take off hexagon cap nut(82) and loosen hexagon rut(3t). 9-2. Turn adjusting bolt(27) clockwise to increase ol pressure and counterclockwise to decrease. Remarks : 1) Pressure increase per rotation of adjusting bolt is approxinately as shown below : Wodel Na__[ Pressure Increase per turn (Ks “al) @ H50P 0.20 ~ 0.25 2) Haxinum effective rotation of adjusting bolt Is 16 turns fros fully open ‘status position turning counterclockwise. -23- 06/27/2001 WED 19:02 [(TX/RX NO 6507] @oz6 SCREW Se | | MYCcCOM Oe & ec ancie ~ pina vo wes bw 1/2 To: Mycom ! v RRR ik Y Zt Fookuds ie \ “eh ashur2-done Pyeosud2~ vg ‘scdomd 1. SKWx EP 3; TKWx2P 4 F1610C4-59Hz! Flee shel “poise 50 ouj6C2-5 Hz! 1. SKWx4P SCBOMT 1. SKWx4P sceony 2. 2KWWx4P sc16oMs eye es A : iMYCOM SCREW COMPRESSORS & PACKAGE L 7 tanx>vy men -| NHS MYCOM i ERR KY =-28 aod z=5 N100LU-S¢Hz MSOP-6PM L.SKWx6P | SC4OMI 5 NLZSLUD-SOH2 MSOP-4PM L.SKWx4P SC6OMS 1.SKWe4 N160SUD-50Hz MSOP-4PM 1.sKhx4P | sceoms 2..2KWx4 N16QLUD-S0Hz MSOP-4PM L.SKWx4P | SCBOMI 2. 2KWK4 N200SUD-SOHz MSOP-4PF 2.2KWx4P | SCL25MI_ | 3. 7KWx4 N200LYD-S0Hz MSOP-4PF 2.2KWx4P | scl2sMs | 3. 7KWxe N250SUD-SOHz MSOP-2PM 3.7KHx2P | sc20oma | 5. 5KWx4 NLOQLU-60H2: NL2SLUD-60Hz eee Niéosyp-60H2 E.SKWx6P | SC4OMT isc§oMg scgous | 3 N160LUD-60Hz MSoP-aPH L.SKWe4P | scgomy . N2gosuD-60Hz | MSOR-4PF_ 3. 7Hx4P | scLooMs | we N200LUD-60Hz MSOPPAPF B.7KWx4P-| SCL2SHT 43 N250SUD-60Hz ° \| M50P-2PM 5. SKWx2P scisons | é N2S0LUD-60Hz MSoP-2PM S.SKWx2P | scdooms lees N1610C-S0H2 MSOP-4PM i.skwx4p | sclooms | 2.2Kwx4 why N1612C-SoHz MS50P-4PM aeskwxar | scrooms | 2.2KWx4 e}- "| w2016¢-souz MSOP-4PM 2.2KWx4P | SC16OMI | 3. 7KWx4 | | N16 10c-60Hz MSOP-4PM 1.S5KWx4P | SC8OMT | N1612C-60Hz MSOP—4PM 1.5KWx4P | SC8OMI i “w2016c-60Hz MSOP-4PM a.sKwx4p | sc12smo LUT POVAY OBS, MACHU SERS» DRBO4 VO sTE ad, BECKS. PRACTICAL APPLICATIONS Vee, 1973 | SPM-2-38 L (ce) STANDARD SPECIFICATIONS Connection O0Hz(1, 750 r. p.m. )[50Hz(1, 450 r. p.m.) Type Sine | Capacity | Motor | Capacity | Motor (ymin) | (ew) Afenin.) | sw) Sscaoms| 11/4" 66 18 55 1s. SC50Ms{_1 1/2" 83 1.5 69 15 scooms 41/2" 100 1.5 83 we SCBOMI|_2" 133 2.2 he 2.2 sciooms| 2" 166 3.7 138 2.2 sc125 Ms {2 1/2" 208 3.7 172 3.7 SC160Ms| 2.1/2" 266 5.3 220 3.7 scz00Mi| 3" 332 5.5 276 5.5 SC250MI] 4" 413 7.5 345 5.5 SC400Ms| 4" 664 1.0 550 11.0 (Note); 1. Oil pump : direct driven by 4-pole motor. 2. Viscosity of oil : 100cst 3, Pressure head : 5 kg/em2 (a) OPERATING CONDITIONS (1). Maximum discharge pressure 25 kg/cm? (356 psi) (2), Maximum suction pressure 20 kg/em? (284 psi) (3). Standard pressure head 5 kg/em? ( 71 psi) (4).’ Maximum pressure head 7,5 kg/em2 (106, 6 psi) (5). Ternperature range Up to 80°C (176°F) (6). Maximum revolusion 1,800 r.p.m. (1), Standard viscosity range 8~500 cst (52~2, 4008S) (8). Direct drive operation - flexible coupling. Axial coupling is not recommended. (9). Clockwise standard rotation facing to the pump shaft, As viewed from motor side, suction inlet is on the righ and discharge outlet on the left. +Replacea page SPM-2-38 dated Nov., 1975. MAYEKAWA MFG. CO, LTD. Moriya COMPRESSORS & PACKAG [shea MY COM open oe Technical Features April 81 MP-O1 MYCOM lubricating pump HP series is a highly efficient gear type lubricating pump employing double helical gears. ‘This pump has precision made special profile gears composed of one 4-tooth male roter and one 6-tooth female rotor. Technical features 1) Better pump efficiency compared with conventional gear pumps. 2) Higher capacity in spite of small dimensions. MP series pump has more displacement st one rotation compared with conventional gear pump of the sane dimensions. (diameter x length) 3) Suitable for high revolution up to 3600 rpm which provides easy selection of correct pump capacity only by revolution. 4) MoM axtal force because of the double helical gear which assures less occurrence of bearing troubles and longer machine life. 5) Less noise and vibration. 6) Suitable for use under high pressure by balance type mechanical shaft seal. 7) Less power consumption. Double helical gear makes force and less friction power at gear end. 8) Gongon replacenent parts can miniaize parts stock and maintenance cost. MP series has all common parts except "MALE" and "FEMALE" drive rotor assembly. ALL other parts, bearings, shaft seal, casing covers are ident‘~ cal to all nodels. MAYEKAWA MFG. CO.,LTD. Metly Bap | myvcom SCREW COMPRESSORS & PACKAGE Design Parameters April 81 MP-02 STANDARD DESIGN PARAMETERS max. capacity 220 liters/min.—MSOP 700 Liters /min. — BOP, design pressure + 20 kef/em2 hydraulde test pressure 2 30 kgf/cm? max. suction pressure 2 20 kgf/em2 max. pressure differential (4P) 20 kgt/em2 max. fluid tenperacure 1 130 °C ‘ain./oax.viscosity of fluid 3/500 est built-in relief valve standard pressure regulating range by-pass capacity oration "y rotor drive rotor drive min, /max.revolution alignment error suction filter mesh 1 to 5 kge/end 20 to 220 Liters/min.—MSOP 20 to 700 liters/min.—M80P \ clockwise ——1efthand-side discharge from motor counter-clockwise—righthand ‘bide discharge . 1 clockwise —lefthand-side ‘Tischarge counter-clockwise— righthand- ‘discharge + 1000/3600 cpm (3000 & 3600 rpm only by "M" « parallel——within 0.05 om angular — within 0.1 om 3. 100 te 200 mesh MAYEKAWA MFG. CO.,LTD, eri Ba MYCOM 6656850 I COMPRESSORS & PACKAG Techniéal Data April 81 Me-03 CAPACITY TABLE |pressure 50 Hz 60 Hz ‘TYPE kg/em2 |capacity| brake} motor | rpm | capacity| brake] motor L/min kw kw A/min kw kw ‘MSOP~ 6PM. 5 4 0.7 1.5 | 1000 89 0.9 1.5 | 1 wsop-aey | 5 aa. | a2 | as [1soo | asz fas | 22 fa OP-4PE 5 a7 2.2 | 2.2 /1soo | 295) | 2.7 | 3.0 |a |-8y MSOP-2PM 5 228 2.9 3.7 | 3000 274 3.5 3.7: 43 Mgor-6eM 5 305 3.2 | 3.7, |1000 | 364 3.8 | 55 fa ‘MBOP-4PM_ 3 470 a7 5.5 | 1500 555 5.8 7.5 | moore | 5 2 | 7.9 fas.o fisoo | a2 }9.6 |iso fa F Above data is based on of] viscosity 100 est. MAYEKAWA MFG. CO, LTD. Mor 8 ve | oe gap mycom SCREW COMPRESSORS & PACKAG Technical Data April 81 MP-04 CLASSIFICATION STANDARD CODE SUPPLEMENTAL CODE M5SOP - APMU-R - 50 - H - 01 Leertet vave 0 & with relief valve without relief val Fluid temp. $ : Max. 80°C Hoi Max. 130°C flange size 32 : 32mm(1 1/4") inside © 400: GOmm(1 1/2") ” 50: 50mm(2") ” 65 + 65mm(2 1/2") " 80 : 80mm(3") ” 100 + 100mm(4") " BL ; Blind flange rotation _R : clockwise facing to pump shaft L + counter-clockwise f. to the pump shaft. kind of product ~ U: unit(furntshed wich common base motor ,c: pling & coupling gu: B : Bare(pump only) drive method : M : male rotor driven - female rotor driv 2P : 2 pole motor driven 4P : 4 pole motor driven 6P : 6 pole motor driven revolution type MSOP : puap having 50mm outside rotors. H80P : pump having 80mm outside rotors. MAYEKAWA MFG. CO., LTD. COMPRESSORS & PACKA gah myvcom SCREW | Quick Selection | april 81 Mp-05 CONDITIONS FOR MYCOM OIL PUMP SELECTION CONDITIONS FOR MYCOM OIL PUMP SELECTION Quick selection chart is based on the following conditions ; 1, Pump capacity O11 viscosity - 100 cat (Ammonia) 5-7 est(Freon 12, Freon 22) Pressure difference ----- 2 kgf/end 2. Pump size : Maximum pressure difference ------ 4 kgf/cm? 3. Motor size : O12 viscosity --—- 500 cst(Anmonia) 30 est(Freon 12, Freon 22) 4. Required of1 flow rate : + Compressor revolution - Operating teuperatures Refrigeration system mo== TO=40°C, TEX40°C Te=40°C, TE*-40°C - Tes40°C, TE=~60°C Tee50°C, TE=-15%C = Single stage - ~ Electromizer - = Compound Heat-pump system --- (HOTE) Pump size may vary depending on refrigerant, compres sor model, revolution, operating conditions ete. Contact the nearest MYCOM office for final ofl pump selection, MAYEKAWA MPG. CO, LTD. ne : Moriya RES Bab mrcoma .,,..2o2= | COMPRESSORS & PACK Quick Selection April 81 Mp [__ cenesson vonen MYCOM OIL PUP MOTOR KW ' NL2SLUD MSOP—4PH 1.5 NL60suD HSOB-APH Ls NisoLUD ¥S50P-42H 1s N200SuD MSOP-

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