BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani Pilani Campus AUGS/ AGSR ion SECOND SEMESTER 2021-22 COURSE HANDOUT Date: 18.01.2022 In addition to part I (General Handout for all courses appended to the Time table) this portion gives further specific details regarding the course. Course No : MF F317 Course Title Computer Aided Design and Manufacturing Instructor-in-Charge : TUFAN CHANDRA BERA ‘Tutorial Instructor ‘Tufan Chandra Bera Practical Instructor : Pawar Shrikant Shankarrao 1. Course Description: An overview of CAD/CAM, Principles of Computer Aided Design, Computer Graphics Fundamentals, 2D and 3D ‘Transformations and Projections, Plane Curves, Space Curves, Synthetic Curves. Analytical and Parametric surfaces, Synthetic surfaces, Solid Modeling basics, Constructive Solid Geometry (CSG), Sweep Modeling, Constructional aspects of computer controlled machines, CAM system devices, Programming of computer controlled machines, CAD to CAM, Virtual manufacturing, Computer aided process planning, Computer aided production planning & control, ‘Computer aided inspection and quality control, CIM systems. 2. Scope and Objective of the Course: Manufacturing engineers are responsible for designing, developing and running manufacturing systems to produce competitive and sustainable goods. Designs of modern products and processes are very complex which are heavily rely ‘on computer aided technologies. The CAD/CAM and system integration technologies have been greatly advanced recently due to the rapid development of IT and computer hardware and software systems. Modem manufacturing systems in the digital era become ever more complicated, and product and system designs demand more advanced computer tools to deal with the complexity, varieties, and uncertainties. Therefore, CAD/CAM course is essential for undergraduate and graduate students of mechanical, manufacturing and industrial engineering students. The objectives of the course are: To study the mathematical concepts based on which various modules or objects of the back end in CAD software are written, To understand how 3D objects or geometrical entities are represented on a two-dimensional display screen and how such entities can be positioned with respect to each other for assembly purposes. To understand the features, design and applications of NC and CNC machine tools in modern manufacturing To learn manual part programming for various machining operations and to understand the integration between CAD and CAM To learn about the use of computers for virtual manufacturing, CAPP, CAI, CIM and PPC. 3. Text Books: i) Rogers, D.F. and Adams, J.A. Mathematical Elements for Computer Graphics. McGraw-Hill Higher Education., Second Edition, 2002, ii) Rao, P.N. CAD/CAM: principles and applications. McGraw-Hill Higher Education, Third Edition, 2010, Reference Books: i) Zeid, Ibrahim. Mastering CAD/CAM. McGraw-Hill Science, McGraw-Hill Higher Education, 2007. Mortenson, M.E., Mathematics for Computer Graphics Applications, Industrial Press Inc, Second Edition, 1999. Koren, Y., Computer Control of Manufacturing Systems, McGraw Hill International Edition, 1985. iv) Thyer, G. E., Computer Numerical Control of Machine Tools, Heinemann Professional Publishing, 1988. v) Smid, P., CNC Programming Handbook, Industrial Press Inc, New York, Second Edition, 2003. 1BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani Pilani Campus AUGS/ AGSR 5. Course Pla ion holding devices Module No. Lecture Session Reference | Learning outcomes T. Fundamentals of | Design Process, Types of CAD Systems, TBI-Chi__ | To understand the role of Computer-Aided | CAD/CAM Data Exchange. computer technology in Design design process. 22D and 3D Representation of points, lines, TBI-Ch3 | To understand the Geometric Rotation/Reflection w.r.t arbitrary mathematical operations Transformations _ axis/planes, Homogeneous coordinates required to define the and Transformation conventions, Affine movement of an object in & Perspective geometry, Axonometric space. Projections. 3. Curve Design: | Curve Representation, Types of Curves, TBI-Cht | To understand the Analytic Curves | General Conic Sections and Conic mathematical Equations. representation of analytic curves. Curve Design: | Cubic Splines, Boundary Conditions, TBI-ChS | To understand the Synthetic Curves | Parabolic Blending, Bezier Curves, B- mathematical Spline Curves representation of synthetic, curves that renders absolute shape control to the user. 5. Surface Design: | Classification of Surfaces, Surfaces of TBI-Ch6 | To understand the Analytic Surfaces | Revolution, Surfaces of Translation, parametric representation Quadric Surface of analytic surface patches. © Surface Design: | Coon’s Surface, Bezier Surface, Bicubic TBI-Ch6 | To understand the Synthetic Surfaces | Surface, NURBS representation of thin solids using composite synthetic surface patches. 7. Geometric Topological transformations and RBI-Ch9__ | To understand various Modeling topological invariants, Representation of design techniques used to Solids, Wireframe Modeling, Boundary connect and combine Representation Scheme, Constructive solids, Solid Geometry 8. An overview of _ | Introduction to CAM and importance of TB2ChI, _| To know about cAM CAM, advantages and disadvantages ete. RB3-Chl, _ | CAD/CAM technology RB4ChI | and its importance in modern manufacturing ‘9. Construction of | Fundamentals of NC and CNC, TB2-Ch2, _ | To understand NC and CNC machines & | classification of CNC systems, use of RB3-Ch2_—_| CNC technology, their CAM system| CNC in modern manufacturing, design of features, design and their devices ‘machine tool, spindle and actuator, design application in modern of CNC feedback devices (position and industries velocity feedback devices) 10. CNC tooling | Study of CNC tooling and CNC work TB2-Chil | To know about CNC tooling, tool holding and work holding devicesBIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani Pilani Campus AUGS/ AGSR ion TI. CNC Coordinate systems, manual programming | TB2-ChI3, | To comprehend CNC part Programming for linear interpolation, circular ‘TB2-Ch15, _ | programming and part interpolation, radius & length RB3-Ch3_—_| manufacturing. compensation, canned milling cycle and turning, cut planning for tuning, advanced programming 12. CAD to CAM __| Introduction to CAM environment in TB2-Chi6 | To understand automated standard software, automated tool path tool path generation from generation from CAD model CAD model. 13, Virtual Concept, environment and classification To comprehend virtual Manufacturing of VM, VM device, virtual reality manufacturing technology 1, DNC, CAPP and | Introduction to DNC, GT and CAPP, TB2-Chi8 | Tounderstand DNC, CAL Study of CAL CAPP & CAT in modern manufacturin 15. Computer aided | Computer aided MPC, inventory control, | _ TB2-Ch19, _ | To understand computer PPC introduction to CIM TB2-Ch23, | aided PPC and CIM TB2-Ch24 | architecture RB3-Ch10, 6. Evaluation Scheme: ‘Component Duration | Weightage Date & Time Nature of component (%) (Close Book/ Open Book) Mid-Semester Test ‘90 Min. | 30% (60) = ‘Open book. ‘Comprehensive 3h 40% (80) (06/05/2022 ‘Open/Close book Examination EN Tutorial 15% (30) = (Open book. Practical 15% (30) = ‘Open book 7. Chamber Consultation Hour: To be announced in the class. 8. Notices: All notices related to the course will be displayed either on Notice Board of Mechanical Engineering Department or NALANDA only. 9. Make-up Policy: Make-up will be granted ONLY in genuine cases with prior permission. The request application for make-up test MUST be reached to the Instructor-in-Charge before commencement of the scheduled test along with DOCUMENTARY PROOF. No make-up will be allowed for the Surprise Quiz Tests. 10. Note (if any): It will be the responsibility of the individual student to be regular in maintaining the self-study schedule as given in the course handout, attend lectures and the lab demonstration as per the schedule announced in Nalanda, Mid Semester Test and Comprehensive Examination are according to the Evaluation Scheme given in the respective Course Handout. If the student is unable to appear for the Regular Test/Examination due to genuine exigencies, the student must refer to the procedure for applying for Make-up Tes/Examination, Course No. MF F317