BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, PILANI Pilani Campus AUGS/ AGSR Date: 15.01.2022 SECOND SEMESTER 2021-2022 Course Handout (Part II) In addition to the part I (General Handout for all courses appended to the time table), this portion gives further specific details regarding the course. Course No.: MF F318 Course Title: Nonconventional Manufacturing Process Instructor-in-Charge: Divyansh Patel Instructor (Tutorial): T Lachana Dora (RS) 1. Course Description Unconventional Machining processes and analysis (AJM, AFM, WJM, USM, MAF, MRF, EDM, WEDM, USM, PAM, LBM, EBM, FIBM, ECM, ECG, ESD etc.), Introduction to micro and nano fabrication, Micro- forming and Micro Joining, Characterization of micromachined structures, Additive manufacturing (Algorithm, technologies and processes such as SLA, FDM, SLS, LOM, DMLS, LENS etc., Rapid tooling and Reverse Engineering. 2. Scope and Objective of the Course ‘The present course introduces theoretical and analytical knowledge about unconventional manufacturing processes and basic approach for modelling and simulation of the manufacturing processes. Moreover, it enables learners to understand the fundamentals and working principles of micro manufacturing techniques, additive manufacturing, CAM and surface technologies. Text Books © S. Kalpakjian and S. R. Schmid, “Manufactuimg Engineering and Technology,” Pearson Education, 2001, New Delhi (T1) ‘* A. Ghosh and A. K. Mallil, “Manufacturing Science”, 2nd ed,, Affiliated East-West Press, New Delhi, 2010. (T2) Reference Books © G.F. Benedict, “Non Traditional Manufacturing Processes”, CRC Press, 2019. (RI) V. K. Jain, “Advanced Machining Processes”, 2nd ed., Allied Publisher Bombay, 2010. (R2) V. K. Jain (Editor), “Micromanufacturing Processes”, Ist ed., CRC Press, 2012. (R3) 1 Gibson, D. W. Rosen and B. Stucker, “Additive manufacturing technologies: rapid prototyping to direct digital manufacturing”, Springer, 2010, (RS) Save ees © \Savethe Won Please do not print unless necessaryBIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, PILANI Pilani Campus AUGS/ AGSR 5. Course Plan ‘Module No. Lecture Session Reference | Learning outcomes MIE Unconventional _ [L(-18): Mechanism and TI T2,R1_ | To understand the basic Machining processes | mechanics of cutting, Process andR2 concepts, working parameter analysis, Process principles and learn capabilities, Applications. (AJM, analyses of AFM, WJM, USM, MAF, MRF, unconventional EDM, WEDM, USM, PAM, LBM, machining processes EBM, FIBM, ECM, ECG, ESD etc.) M2: Micro- 1.(19-22): Introduction of micro- R3 To get acquainted with ‘manufacturing manufacturing, fundamentals and various micro- technologies working principles of micro/nano manufacturing finishing, micro-welding, micro- technologies forming, and micro-molding technologies M3: Characterization | L(23-26); Introduction to Glass Notes | To Team fundamentals, of micromachined characterization tools such as SEM, methods, and working structures Optical microscopy and 3D optical of various profilometry characterization tools Ma: Additive L.@7-33): Introduction, needs and | Tl andR5__ | To understand principles ‘manufacturing applications; fundamental principles and working of Additive and working of additive Manufacturing manufacturing processes — Vat processes polymerization, Powder Bed Fusion Processes, Extrusion-Based Systems, Material Jetting, Binder Jetting, Sheet Lamination Processes, Directed Energy Deposition Processes, Direct Write Technologies MS: Rapid tooling | L(34-38): Reverse engineering Class Notes | To understand how a and Reverse process, digitization, Processing of previously made device, Engineering data, CAD model, applications, and process, system, or Prototyping piece of software accomplishes a task. Save ees © \Savethe Won Please do not print unless necessaryBIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, PILANI Pilani Campus AUGS/ AGSR 6. Evaluation Scheme ‘Components Duration | Weightage Date Remarks (minutes) |__(Marks) Mid Semester Test 90 30 (09703-16705 cB Quiz 30 30 TOIO2, 14704 OB Project ry 20 19/04 — 23/04 Presentation Term paper = 30 1705 Report ‘Comprehensive Examination 180 70 TOS FN cB 7. Chamber Consultation Hour Monday- 10* hour 8. Notices All notices regarding the course will be sent through the Google classroom, 9. Make-up Policy Make-up will be granted ONLY in genuine cases with PRIOR permission as per the institute rules. Save ees © \Savethe Won Please do not print unless necessary Instructor-in-Charge MF F318