Professional Documents
Culture Documents
FARM TRACTOR
Tractor is a self-propelled power unit having wheels or tracks for
operating agricultural implements and machines including
trailers. Tractor engine is used as a prime mover for active tools
and stationary farm machinery through power take-off shaft
(PTO) or belt pulley.
CLASSIFICATION OF TRACTORS
Tractors can be classified into three classes on the basis of structural-design:
(i) Wheel tractor: Tractors, having four pneumatic wheels are called wheel
tractors. Four wheel tractors are most popular everywhere.
(ii) Crawler tractor: This is also called track type tractor or chain type tractor.
In such tractors, there is endless chain or track in place of pneumatic
wheels.
(iii) Walking tractor (Power tiller): Power tiller is a walking type tractor.
This tractor is usually fitted with two wheels only. The direction of travel
and its controls for field operation is performed by the operator, walking behind
the tractor.
CRAWLER TRACTOR
WALKING TRACTOR
On the basis of purpose, wheeled tractor is classified into three groups:
General purpose tractor: It is used for major farm operations; such
as ploughing, harrowing , sowing, harvesting and transporting work. Such
tractors have
low ground clearance
Increased engine power
good adhesion
wide tyres.
Row crop tractor: It is used for crop cultivation. Such tractor is
provided with replaceable driving wheels of different tread widths. It has
high ground clearance to save damage of crops. Wide wheel track can be
adjusted to suit inter row distance.
Special purpose tractor: It is used for definite jobs like cotton fields,
marshy land, hillsides , garden etc. Special designs are there for special
purpose tractor.
Special purpose
tractor
General purpose
tractor
1. Main switch - When the main switch is on , the electric current flows in
the electric circuit
2. Throttle lever - This lever is for increasing or decreasing the speed of the
engine.
3. Decompression lever - This lever releases the compression pressure
from the combustion chamber of the engine and helps to start the
engine.
4. Hour meter - This meter indicates the engine hour as well as engine
revolution per minute
5. Light switch - light switch is for light points only
6. Horn button - This is for horn of the tractor
7. Battery charger indicator - This indicates the charge and discharge of the
battery.
8. Oil pressure indicator - this indicates the lubricating oil pressure in the
system
9. Water temperature gauge - this indicates the temperature of water of
the cooling system
FARM MACHINERY
Primary tillage
It constitutes the initial major soil working operation. It is normally designed to reduce soil strength, cover plant
materials and rearrange aggregates. The operations performed to open up any cultivable land with a view to
prepare a seed bed for growing crops is known as primary tillage. Animal drawn implements mostly include
indigenous plough and mould-board plough. Tractor drawn implements include mould-board plough,
disc plough, subsoil plough, chisel plough and other similar implements.
Secondary tillage
Tillage operations following primary tillage those are performed to create proper soil tilt for seeding and planting
are secondary tillage. These are lighter and finer operations, performed on the soil after primary tillage operations.
Secondary tillage consists of conditioning the soil to meet the different tillage objectives of the farm. The
implements include different types of harrow, cultivators, levelers, clod crushers etc.
Primary tillage
The objectives of primary tillage are:
•to attain a reasonable depth (10-15 cm) of soft soil with varying clod sizes;
•kill weeds by burying or cutting and exposing the roots
•soil aeration and water accumulation; depending on the soil type and the plough the
soil will normally be inverted aerating the deep layers and trapping water during a
rainfall event
•chop and incorporate crop residues.
SOIL INVERSION PLOUGHS
Soil inversion or turning ploughs are made of iron
and drawn by tractors.
Mould board plough
This type of plough leaves no un-ploughed land as
the furrow slices, cuts clean and inverted to one side
resulting in better pulverization.
The animal drawn mould board plough is small,
plough to a depth of 15 cm.
Two mould board ploughs of bigger in size are
attached to the tractor and ploughed to a depth of
25 to 30 cm.
Mould board ploughs are used for soil inversion.
DISC PLOUGH
The disc plough is having little resemblance to the common
mould board plough.
A large, revolving, concave steel disc replaces the share and
the mould board.
The disc turns the furrow slice to one side with a scooping
action.
The usual size of the disc is 60 cm in diameter and this turns
a 35 to 30 cm furrow slice.
The disc plough is more suitable for land with much fibrous
growth of weeds, as the disc cuts and incorporates the
weeds.
The disc plough works well in soils free from stones.
SECONDARY TILLAGE
Secondary tillage is any working completed after primary tillage and is
undertaken for
•reducing clod size,
•weed control,
•incorporation of fertilizers,
•puddling and
•leveling soil surface.
Tractor drawn cultivator
Ridge shapes.
1. CEREAL CROPS
2. REEL (OR PICKUP REEL)
3. CUTTER BAR
4. CONVEYOR
5. THRESHING DRUM
6. SIEVES
7. STRAW WALKERS
8. UNLOADER
9. SPREADER
1.Cereal crops are gathered in by the header at the
front, which has a pair of sharp pincers called crop
dividers at either end. Generally speaking, the wider
the header, the faster and more efficiently a harvester
can cut a field. Different headers are used for cutting
different crops; the header is often hydraulically
powered and can be raised, lowered, and angled in
different ways from the cab. The header can be
removed and towed behind the harvester lengthwise
so it can fit down narrow lanes.
2.A slowly rotating wheel called the reel (or pickup reel) pushes the crops down toward the
cutter. The reel has horizontal bars called bats and vertical teeth or tines to grip the plant
stalks.
3.The cutter bar runs the entire length of the header underneath the reel. Its teeth (sometimes
called mowing fingers) open and close repeatedly to cut off the crops at their base, a bit like a
giant electric hedge cutter sweeping along at ground level.
4. Behind the cutter bar, the cut crops are fed toward
the center by spinning augers (screws) and travel
up a conveyor to the processing mechanism
inside the main part of the combine.
7. The unwanted material (chaff and stalks) passes along conveyors called straw walkers toward the
back of the machine. More grain falls through into the tank.
8. When the grain tank is full, a tractor with a trailer on the back pulls alongside the combine. The grain
is carried up from the tank by an elevator and shoots out of a side pipe (sometimes called the
unloader) into the trailer.
9. The unwanted stalks and chaff tumble from the back of the machine. Some combines have a rotating
spreader mechanism that throws the straw over a wide area. Sometimes the straw is baled up by a
baling machine and used for animal bedding.
When to harvest paddy
The cut crop is transported up the strand feeder house (also known as "feeder throat"), by a chain and flight elevator.
The feeder house lifts and deposits cut crops from the ground level into the belly of the combine to begin processing.
Feeding the cut crops to threshing unit
Threshing the crops
grain travels up a conveyor to the threshing unit of combine harvesters. Here, the threshing drum beats the crops to break
against the combine concave.
Two-cylinder tangential
Conventional tangential threshing unit. threshing module
The cleaning unit (Figure) generally consists of a grain pan, two sieves mounted one above the other, and a fan that
blows air upward through the bottom of the sieves toward the rear of the combine harvester. Between the grain pan
and the top sieve (also called chaffer), there is a winnowing step. The top sieve has openings whose size is
adjustable, while the bottom sieve is changeable for different crops. The air blows the chaff and straw fragments off,
while the grains separate through the openings of the sieves, and then an inclined wall moves them to the clean
grain auger. At the end of the top sieve, there is a chaffer extension that favors the tailings through which to
separate.
Cleaning shoe system
The cleaning shoe, necessary to both conventional and rotary combines, is usually composed of a receiving
element (preparation floor), a grain pan, a chaffer, a sieve, and a blower system. The preparation floor receives
the crop material directly from the threshing concave (or rotor grates), straw walkers, or possibly a return pan
under the straw walkers. The preparation floor’s delivery edge extends a series of conventional fingers that break
up the straw mat during its step fall to the grain pan. The blower or fan system directs a portion of airflow through
this walker-type step, partially blowing the chaff downstream to the end of the cleaning shoe system.
Grain Tank
Grains are then lifted from the bottom of the combine and into the grain tank using a grain elevator.
As the collecting tank fills up, it must be emptied into a trailer through a pipe unloader (or side pipe).
The grain is elevated from the tank by an elevator and shoots out of a side pipe into the trailer. The trailer is usually
attached to a tractor and goes side-by-side with the combine harvester.
Rear Discharge
The process of a straw chopper followed by a straw/chaff spreader with a swinging
discharge to spread the chaff and chopped straw at the desired width from the rear of the
machine, for a good mulching of straw and chaff in the soil.
Butt Lifter Roller - Lifts the sugarcane stalks cut by the base cutter and guides them into the machine feeder train.
Chopping system: Chopper Drums - A pair of chopper drums consisting of 3 blades each cuts
the sugarcane into billets and throws the billets into the elevator bowl. The chopper provides
clean cut billets through its differential speed cutting mechanism.
Unloading system: Elevator Bowl - Receives the sugarcane billets coming out of the chopper and feeds the elevator chain.
Cleaning system: Extractor -Equipped with Anti-Vortex fan, the extractor cleans the billets through suction of the extraneous
matter from the billet cane charge, chopped and cascaded by chopping drums towards extractor bin through a strong upward
air draft created by the fan.
Unloading system: Elevator Table - Pivots the elevator to the machine and supports sideways and up-down movement
Unloading system: Elevator - Transports the billets from the elevator bowl to the Infield Transporter. Its perforated elevator floor
aids the removal of mineral impurities.
Unloading system: Bin Flap - Directs the cane billets from elevator into the Infield Transporter and improves the distribution,
thereby increasing the loading density.
FELLER BUNCHERS
FELLER BUNCHERS
FELLER BUNCHERS
Feller Buncher Head
The feller buncher head is the part you see on the front of the Cat machine. This Cat
part grasps the tree, holds it and cuts it, and then sets it down. A different heavy
machine will then load the cut logs into a truck for transportation from the job site
to the mill. There are three types of felling heads:
1.Bunching head. These Cat attachments can grab and hold more than one tree
trunk while cutting. These come in three styles: disc saw, bar saw, and shear. The
bunching head looks like a grappler as it reaches out and grabs the stems.
2.Processing head. Processing heads can fell trees and then prepare them
somewhat for transportation. Most of these are used for delimbing the tree before
loading it up.
3.Felling head. This type of Cat attachment both grabs and cuts trees and then it can
control the direction of the fall.
Felling is the partial operation which dominates tree harvesting work.
It includes measures undertaken in order to separate standing trees from
the stumps or roots, or other methods necessary to fell the tree. Although
felling requires a relatively small proportion of the total time involved
in the harvesting of a tree, its proper performance is of importance for
the subsequent processing.
The term processing is often used for the preparation of the felled
trees for transport i.e. delimbing, bucking-scaling, debarking and chipping.
FORWARDERS
FORWARDERS
FORWARDERS
Main parts of a
forwarder.
1. Engine,
2. Rotating cabin,
3. Bogie,
4. Front axle wheels,
5. Axial joint,
6. Rear axle wheels,
7. Hydraulic crane,
8. Rotator,
9. Grapple,
10. Cargo space,
11. Stake,
12. Protective bars
HARVESTER
Harvester head.
1. Head fixed frame,
2. Rotator,
3. Fixed delimbing knife,
4. Front delimbing knifes,
5. Back delimbing knifes,
6. Feeding rollers,
7. Length measuring wheel,
8. Cutting unit (chain).