In-Sight Vision Systems - Catalogo de Herramientas

In-Sight 2D Vision Systems
Powerful. Flexible. Easy to Use.
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1 © 2020 Cognex
© 2020 Cognex Confidential
Confidential
In-Sight Explorer: Easy & Powerful
Use one environment for simple and advanced applications
Step-by-step setup with EasyBuilder Advanced flexibility with the powerful

Spreadsheet interface
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2 © 2020 Cognex
Confidential
In-Sight Spreadsheet IDE (Interactive Development Environment)
▪ Why did Cognex choose this Programming Paradigm?

▪ Spreadsheet is the most powerful tool for manipulating numerical data
Output of vision tools are numbers (e.g. position, size, count, etc.)
▪ Prevalence of experienced spreadsheet users
▪ Incredibly powerful and flexible, but easy to use
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In-Sight Explorer EasyBuilder
Intuitive steps guide you through

configuring and deploying your application
Select tools and edit settings while seeing immediate results
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Cognex VisionView®
HMI for monitoring up to 9 In-Sight vision sensors/systems
▪ View recent inspection results, change inspection job and tool settings, save/load jobs
▪ VisionView 900 touch screen, VisionView PC software and VisionView CE for 3 rd party HMI panels
Switch sensor
Focus the image online/offline
Filmstrip records recent

inspection results
View and analyze recent failures
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Platform Independent, Web HMI
▪ License-free, web browser runtime interface

▪ Adjust job settings
▪ User login, connection timeout
▪ Live image, image graphics, online/offline
▪ Compatibility
▪ 9000 series
▪ 8000 series
▪ 7000 Gen2 series
▪ 5705 series
▪ 2000 series
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Comprehensive Communications Suite
▪ Supports major PLC, Fieldbus and robot protocols

▪ Easy integration with Rockwell Add-on-Profiles
▪ Integration with leading HMI panel brands
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Industry-leading part locating robustness and accuracy – and faster than ever!
Trained Image Confusing Background Out of Focus
Rotation & Scale Occlusions Uneven Lighting
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PatMax RedLine™ Speed vs. PatMax
▪ 3-7x faster than PatMax in typical applications

▪ Reduces or eliminates need for fixturing search ROI
▪ Available on 9000, 8000, 5705/5705C, and 7000 Gen2 series
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High Dynamic Range+
7902P (2.3MP) 7905 (5MP) 9912 (12MP) 850xP
(2MP, 5MP)
▪ Enhances contrast in bright & dark image areas

▪ Simplifies lighting over large FOV
▪ No added processing time!
▪ Can give larger DoF (smaller aperture)
No HDR No HDR HDR+
• Higher exposure shows COGNEX logo, text • Lower exposure shows HDR+ on top surface
and 2D code on side surface • But COGNEX logo, text and 2D code on side HDR+ shows all features on both surfaces!
• But HDR+ on top surface not visible surface not visible
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OCRMax™
▪ All-in-one tool for character reading and verification

Stroke Width Variations and Skew Dot Matrix Characters
Touching Characters with Fixed Font Low Contrast
Background Noise
Local lighting differences
▪ Auto-tuning for ease of setup
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Grid Based Calibration Corrects Errors in Optics
Highest accuracy calibration not only provides real world units, it corrects the image for other
vision tools
Wide angle lenses have severe Perspective distortion from Even high quality lenses have
distortion in corners angle mounting optical distortion that can affect
accuracy
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Calibration
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2DMax+
Low Contrast Low Contrast Skew / Blur

Resolution
Overexposure Low Contrast Low Contrast

Curved Surface Curved Surface
Noise
Hot Spots
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2020 In-Sight 2D Product Segments
7000 Gen2 Series 9000 Series
High-End
• 7905 56xx/5705 Series

• 9902L/9912
8000 Series • 7902/7902P • 5705
• 8505P/8502P (GS) • 7901 • 5600/5603/5604
• 8405 (RS) • 7900
7000 Gen2 Series

Mid-Range
• 7802P
8000 Series • 7800/7801/7802
• 8400/8401/8402 • 7600
• 8200
7000 Gen2 Series

• 7500/7501
8000 Series
• 8100/8101
Value
2000 Series Mini Sensors 2000 Series Sensors

• 2001-230 • 2001-230
• 2000-230/-23M • 2000-230/-23M
• 2000-110/-120/-130 • 2000-110/-120/-130
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In-Sight 7000 Gen2 Series
The World’s Most Flexible Vision System
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In-Sight 7000 Gen2 Highlights
▪ Fast & rugged

▪ High-speed image acquisition & processing
▪ PatMax RedLine™ technology
▪ IP67-rated enclosure
▪ Flexible & upgradeable

▪ Field-interchangeable lenses and lighting
▪ Platform for new vision tools and enhancements
▪ SD card for additional job file, image file and data storage
▪ Easy to configure, deploy & maintain

▪ Point-and-click simplicity of EasyBuilder
▪ Power and flexibility of In-Sight spreadsheet
▪ High visibility, wraparound pass/fail indicator ring
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In-Sight 7000 Gen2 Series
15.2GB Storage Memory

7.2GB on-board flash, 8GB SD Card
User Interface Panel

Interchangeable Lighting Options Trigger button, status LEDs
Blue, red, white and IR, with
bank and intensity control
IP67-rated housing
C-Mount Lens Cover
Multiple Resolution Options

VGA, SVGA, 1.3MP, 2MP, 5MP
Wraparound Pass/Fail Indicator
Multiple Lens Options
C-Mount, S-Mount/M12, autofocus Power & I/O
24VDC, Trigger, (1) Input, (2) Outputs,
(2) User-configurable, RS-232
Industrial M12 Gigabit Ethernet
X-Coded for ODVA compliance
External Light Connector
Power and intensity control for
selected 3rd party lights
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Hardware Overview
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Flexibility
IP67-rated housing IP65- rated housing
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Flexible Image Technology (FIT ™)
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Hardware Flexibility
All Field changeable!!
Base unit:
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High-End Industrial In-Sight Product Line
▪ Solve even more applications with an In-Sight all-in-one vision system!

▪ Faster speed, ultra-high resolution and HDR+
7900/7901/7902 7905 9902L 9912
Faster processing Faster acquisition than The first In-Sight Highest resolution
than 78xx models the 5705 – with HDR+! 2K Line Scan In-Sight – with HDR+!
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In-Sight 9902L Line Scan Highlights
2D
1
2
Easy to configure, deploy & maintain 7.2GB on-board flash, 8GB SD Card
3 Point-and-click simplicity of EasyBuilder, with
the power and flexibility of the spreadsheet
Trigger button, status LEDs
Configurable image size
Up to 2048 pixels high x 16,384 lines = 33MP!
IP67-rated housing
Optional 1K “Low Light” mode
Higher light sensitivity
High speed image acquisition

67K lines per second (15μs scan rate)
Wraparound OK/NG Indicator LED
C-Mount Lens Cover

Power & I/O
24VDC, Trigger, (1) Input, (2) Outputs, (2) Encoder
Inputs (5-24VDC, single or quadrature), RS-232
Industrial M12 Gigabit Ethernet

X-Coded for ODVA compliance,
supports IEEE-1588 (CIP Sync)
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Refresher: Line Scan vs Area Scan
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9902L Line Scan Applications
Packaging Logistics Automotive
• “Unwrap” cylindrical objects for • Look through gaps in conveyor belt • Inspect large parts, such as door
inspection and ID to read 1D/2D codes or characters frames and panels
• No need for multiple vision systems • Bottom side mounting saves space • Ultra-high image resolution without
to surround the object above conveyor needing to illuminate entire FOV
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Introducing the 9912 – the First 12MP In-Sight!
2 MP
5 MP
12 MP
▪ Expands In-Sight portfolio from VGA to 12MP

▪ 4096 x 3000 pixels, global shutter, Sony imager
▪ Monochrome and color models available
▪ 2.5x more pixels than In-Sight 7905!
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In-Sight 9912 Highlights
7.2GB on-board flash, 8GB SD Card
2D
1
2
Easy to configure, deploy & maintain
3 Point-and-click simplicity of EasyBuilder, with
the power and flexibility of the spreadsheet
Trigger button, status LEDs
Available in color or monochrome
IP67-rated housing
Sony CMOS 12MP Imager
Global shutter 4096 x 3000 image
is 2.5x larger than 7905 image!
Wraparound Pass/Fail Indicator LED
C-Mount Lens Cover Power & I/O

24VDC, Trigger, (1) Input, (2) Outputs, (2) Encoder
Inputs (5-24VDC, single or quadrature), RS-232
Industrial M12 Gigabit Ethernet External Light Connector

X-Coded for ODVA compliance, Power and intensity control for selected 3rd party lights
supports IEEE-1588 (CIP Sync)
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Large Field of View without Sacrificing Resolution
Automotive Part
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High Accuracy Measurement and Feature
Detection 12MP
PCBA
5MP
2MP
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In-Sight 9912 Series
9912 9912C
Min. Firmware 5.7

Imager Type 1.1 inch CMOS (3.45 µm x 3.45 µm pixels), Global shutter
Image Resolution 4096 x 3000 pixels = 12MP
Acquisition Speed (Max) 14 fps 8 fps
Relative Processing Speed 1x
Memory File Storage 7.2GB flash (jobs), 8GB Micro SD (jobs, images)
Processing 800MB SDRAM
Options Lenses C-Mount
Lighting External light control port
Vision Tools PatMax®, PatMax RedLine™
I/O Network (1) Gigabit Ethernet
Built-in (1) Trigger, (1) GP IN, (2) GP OUT, (2) Bi-Directional
Expansion CIO-MICRO, CIO-1400
Protocols General TCP/IP, UDP, FTP, SFTP, Telnet, SMTP, RS-232
Industrial Ethernet/IP with AOP, PROFINET, Modbus TCP, SLMP, IEEE 1588 (CIP Sync), CC-Link IE Field
Mechanical Dimensions 53.4mm x 60.5mm x 121.0mm
(135.7mm x 68.0mm x 121.0mm with COV-7000-CMNT-LG)
Weight 475 g (COV-7000-CMNT-LG, no lens, attached)
Protection IP67 (with lens cover)
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Competitive and Customer Demo Summary
▪ Higher resolution not always the final answer

▪ Difference in optical resolution between 21MP and 12MP might only be microns!
▪ Improved feature contrast of HDR+ can be more valuable than more pixels
▪ In-Sight 9912 is easier to use and to integrate
▪ Ease of enabling HDR/HDR+
▪ Ease of installing a smart camera vs. a PC or controller-based system
▪ Ease of training and support: Same GUI environment in wide range of resolutions
▪ Powerful algorithms
▪ Fast HDR and HDR+ (Cognex patent pending)
▪ PatMax still the “gold standard” for feature location
▪ PatMax RedLine for fastest feature location in large field of view
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In-Sight 9912 Highlights
▪ Ultra-high resolution, all-in-one industrial vision system

▪ 12MP expands range of applications that can be solved with In-Sight
▪ IP67-rated enclosure
▪ Flexible and powerful

▪ Direct connection for light power and control
▪ SD card for additional job file, image file and data storage
▪ Fast HDR+ image enhancement
▪ PatMax RedLine™ part location technology

▪ High visibility, wraparound pass/fail indicator ring
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The World’s Smallest All-in-One Vision System
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PC Performance in GigE Camera Size
▪ Performance
▪ High-speed image acquisition & processing
▪ PatMax RedLine™ technology
▪ Compact size
▪ World’s smallest, all-in-one vision system
▪ Size of typical image capture-only GigE camera
▪ Light weight is ideal for robot arm installations

▪ Power over Ethernet (PoE) reduces cabling
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Industrial M12 PoE Gigabit Ethernet
Single connection for power and network
Rugged and lightweight

Die-cast zinc housing weighs only 132 g
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Built-in I/O
(1) Acquisition Trigger
(2) High speed outputs
Multiple Resolution Options

VGA, SVGA, 1.3MP, 2MP, 5MP
C-Mount
1
8405 has RJ45 connector.
2 CIO-MICRO provides (16) additional I/O points.
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In-Sight 850xP Series (Performance)
High speed
communication 5MP or 2.3MP Global
and power over Shutter Imager with HDR+
Gigabit Ethernet
Step-by-step setup
with EasyBuilder®
Greater flexibility and

control with spreadsheets
Available in color or monochrome
High speed I/O

Outputs, light trigger WebHMI Functionality
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Image formation – no HDR vs. HDR+
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Global Shutter vs. Rolling Shutter
RS in motion
Rolling Shutter
• Distorted image
▪ Acquires image line by line • Low contrast
▪ Distorted or blurred images when parts are in

motion
GS in motion with HDR+

Global Shutter
▪ Takes image in single snapshot • No distortion!
• Good contrast!
▪ Ideal for moving part applications and
environments with vibration
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Compact Size
New Compact In-Sight 7905

In-Sight 8505P
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8505P vs. 8405
• Global shutter for moving applications vs rolling shutter
• Improved Imager
• ~20% faster tool processing
• Larger pixel sizes for brighter image
• First In-Sight 5MP color system in micro form factor
• Supports HDR+ (monochrome-only)!
• Industrial M12 Ethernet connectors
8502 vs. 8402
• Improved Imager
• 20% faster tool processing
• 2.3MP for higher image resolution IS850xP IS8405 IS8402
• Supports HDR+ (monochrome-only)! (GS) (RS) (GS)
In-Sight 8000P Image Acquisition Comparison
2MP 5MP
Feature 8402 (Global Shutter) 8502P (Global Shutter) 8405 (Rolling Shutter) 8505P (Global Shutter)
Mono Color Mono Color Mono Mono Color
Image Size 1600 x 1200 1920 x 1200 2592 x 1944 2448 x 2048
Imager 1/1.8 inch CMOS 2/3 inch CMOS 1/2.5 inch CMOS 2/3 inch CMOS
Max Frame Rate 53 fps 33 fps 55 fps 35 fps 13 fps 32 fps 17 fps
2 2 2
Pixel Size 4.5 μm 3.45 μm 2.2 μm 3.45 μm2
HDR+ No No Yes No No Yes No
Dimensions (mm) 31 x 31.2 x 71.6 35 x 32 x 75.5 31 x 31.2 x 71.6 35 x 32 x 75.5
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In-Sight 2000 Series Vision Sensors
Power and Flexibility. Value and Simplicity. In-Sight Explorer.
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In-Sight 2000 Series Vision Sensors
▪ Power and flexibility

▪ Proven In-Sight vision tools
▪ Interchangeable lenses, lighting and filters
▪ Convertible inline/right-angle mounting
▪ Ultra-compact Mini models for tight spaces
▪ Available with autofocus liquid lens
▪ Value and simplicity

▪ Most affordable In-Sight ever
▪ Intuitive, point-and-click EasyBuilder setup interface
▪ In-Sight Explorer
▪ The world’s most widely used vision software
▪ Configure simple and complex applications in one environment
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Modular Design for Flexibility
Industrial M12 Ethernet Connector
Industrial M12 Power & I/O Connector X-coded for ODVA-compliance
24VDC, Trigger, (1) Input, (4) Outputs
IP65-rated aluminum housing
External focus adjustment

Field changeable configuration
Designed for high focus accuracy and stability
In-line or right-angle
Field changeable lenses

3.6mm, 6mm, 8mm, 12mm, 16mm, 25mm
High Performance Light Field changeable filters

Even, diffuse illumination Red, Blue, IR, Polarizer
640 x 480 standard image resolution

With optional Image Magnification and
800 x 600 modes (select models) Field changeable LED ring lights
White, Blue, Red, IR
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In-Sight 2000 Mini Flexibility
Industrial M12 Power & I/O Connector
24VDC, Trigger, (1) Input, (4) Outputs
640 x 480 standard image resolution

Industrial M12 Ethernet Connector
With optional Image Magnification and
800 x 600 modes (select models) X-coded for ODVA-compliance
Autofocus liquid lens

6.2mm short range,
16mm long range
LED Lighting Options

White, Red, Blue
Field Changeable Lighting Diffusion Covers

Available in clear and polarized options
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2020 In-Sight 2D Product Segments
7000 Gen2 Series 9000 Series
High-End
• 7905 56xx/5705 Series

• 9902L/9912
8000 Series • 7902/7902P • 5705
• 8505P/8502P (GS) • 7901 • 5600/5603/5604
• 8405 (RS) • 7900
7000 Gen2 Series

Mid-Range
• 7802P
8000 Series • 7800/7801/7802
• 8400/8401/8402 • 7600
• 8200
7000 Gen2 Series

• 7500/7501
8000 Series
• 8100/8101
Value
2000 Series Mini Sensors 2000 Series Sensors

• 2001-230 • 2001-230
• 2000-230/-23M • 2000-230/-23M
• 2000-110/-120/-130 • 2000-110/-120/-130
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In-Sight Sales Strategy
Upsell! 9902L/9912
56xx/5705
7000 Gen2
• 8505P/8502P (GS)
• 8405 (RS)
8000
Micro
2000
Lead with 7000 Gen2 Sensors
• IP67-rated industrial enclosure
• Modularity/Flexible Image Technology (FIT™)
• Overall performance
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Sensor Type
M = Mono
C = Color
Vision Toolset
Relative 0 = Limited tools for ID only
L = Linescan
Processing Speed
P models have improved 5 = In-Sight Mid/High Range w/o PM&RL
Only comparable within imager (w/ HDR+ on
Series 6 = In-Sight Mid/High Range w/PM only Acquisition Speed
mono models)
9 = Fastest 7 = In-Sight Mid/High Range w/PM&RL 1 = Rolling Shutter/std
*IS7905 is a
0 = Slowest performance model 3 = Global Shutter/ltd
4 = Global Shutter/std
5 = Global Shutter/fast
IS8505MP - 373 - 50
In-Sight Family Series Resolution GUI Interface ID Toolset
9 = 9000 Series 12 = 12MP 3 = EZ Builder + Sheet 0 = No ID tools
8 = 8000 Series 05 = 5MP 1 = 1D/2D-only
7 = 7000 Series 02 = 2MP or 2.3MP* 2 = OCR-only
5 = 5000 Series 01 = 1.3MP 3 = 1D/2D and OCR
2 = 2000 Series 00 = <1MP 4 = 1D/2D, OCR and DotCode
1 = 1000 Series 5 = 1D/2D, OCR and PowerGrid
*For Performance (P)
models 02 = 2.3MP
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In-Sight Models by Platform/Resolution
2000 Series 8000 Series 7000 Gen2 Series 9000 Series 5600/5705 Series
Compact, flexible, easy to World’s smallest World’s most flexible Ultra-high resolution Rugged, high-performance
use vision sensors for all-in-one vision systems all-in-one vision systems all-in-one vision systems 5MP vision systems
basic inspection and
measurement applications
Mono Color Mono Color Mono Color Mono Color Mono Color
2K LS 9902L
12MP 9912 9912C
8505 8505C 7905 7905C 5705 5705C
5MP
8505P 8505CP
8402 8402C 7902 7902C 5603
2MP
8502P 8502CP 7802 7802C
2001-230 2001-230C 8401 8401C 7801 7801C
1.3MP
8101 8101C 7501 7501C
2000-230 2000-230C 7900 7900C
SVGA/ 2000-130 2000-130C 7800 7800C
VGA 7600 7600C
7500 7500C
2000-120 2000-120C 8400 8400C 5600
VGA 2000-110 8200 8200C
8100 8100C
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In-Sight 2D Vision Advantages
Color Matching
OCRMax™ & 2DMax+ BeadInspect SurfaceFX™
& Identification
Powerful
Vision Tools
Spreadsheet Platforms for Virtually Any Application Flexible Image Technology (FIT™)
Unmatched
Flexibility
EasyBuilder VisionView HMI Platform Independent,

Configurable Web HMI
Easy
to Use, Deploy
& Monitor
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In-Sight Vision Systems - Catalogo de Herramientas

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In-Sight 2D Vision Systems

Powerful. Flexible. Easy to Use.

Step-by-step setup with EasyBuilder Advanced flexibility with the powerful

▪ Why did Cognex choose this Programming Paradigm?

Intuitive steps guide you through

Select tools and edit settings while seeing immediate results

Filmstrip records recent

View and analyze recent failures

▪ License-free, web browser runtime interface

▪ Supports major PLC, Fieldbus and robot protocols

Trained Image Confusing Background Out of Focus

Rotation & Scale Occlusions Uneven Lighting

▪ 3-7x faster than PatMax in typical applications

▪ Enhances contrast in bright & dark image areas

▪ All-in-one tool for character reading and verification

Touching Characters with Fixed Font Low Contrast

▪ Auto-tuning for ease of setup

Low Contrast Low Contrast Skew / Blur

Overexposure Low Contrast Low Contrast

• 7905 56xx/5705 Series

7000 Gen2 Series

8000 Series • 7800/7801/7802

7000 Gen2 Series

2000 Series Mini Sensors 2000 Series Sensors

▪ Fast & rugged

▪ Flexible & upgradeable

▪ Easy to configure, deploy & maintain

15.2GB Storage Memory

User Interface Panel

C-Mount Lens Cover

Multiple Resolution Options

IP67-rated housing IP65- rated housing

▪ Solve even more applications with an In-Sight all-in-one vision system!

7900/7901/7902 7905 9902L 9912

High speed image acquisition

C-Mount Lens Cover

Industrial M12 Gigabit Ethernet

Packaging Logistics Automotive

▪ Expands In-Sight portfolio from VGA to 12MP

▪ 2.5x more pixels than In-Sight 7905!

Wraparound Pass/Fail Indicator LED

C-Mount Lens Cover Power & I/O

Industrial M12 Gigabit Ethernet External Light Connector

Min. Firmware 5.7

▪ Higher resolution not always the final answer

▪ Ultra-high resolution, all-in-one industrial vision system

▪ Flexible and powerful

▪ Easy to configure, deploy & maintain

▪ Easy to configure, deploy & maintain

Rugged and lightweight

Multiple Resolution Options

Greater flexibility and

Available in color or monochrome

High speed I/O

▪ Distorted or blurred images when parts are in

GS in motion with HDR+

New Compact In-Sight 7905

▪ Power and flexibility

▪ Value and simplicity

IP65-rated aluminum housing

External focus adjustment

Field changeable lenses

High Performance Light Field changeable filters