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Polymer 235 (2021) 124243

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Polymer
journal homepage: www.elsevier.com/locate/polymer

Self-assembly behavior of ultra-high molecular weight in-situ anionically


synthesized polymer matrix composite materials “grafted from” single- or
multi-wall CNTs
Evangelos Kasapis a, Konstantina Tsitoni a, Gkreti-Maria Manesi a, Ioannis Moutsios a,
Dimitrios Moschovas a, b, Dmitry V. Vashurkin b, c, Denis S. Kotlyarskiy b, c, Dimitri A. Ivanov b, c, d,
Apostolos Avgeropoulos a, b, *
a
Department of Materials Science Engineering, University of Ioannina, University Campus-Dourouti, 45110, Ioannina, Greece
b
Faculty of Chemistry, Lomonosov Moscow State University (MSU), GSP-1, 1-3 Leninskiye Gory, 119991, Moscow, Russia
c
Institute of Problems of Chemical Physics, Russian Academy of Sciences, Chernogolovka, 142432, Moscow, Russia
d
Institut de Sciences des Matériaux de Mulhouse – IS2M, CNRS UMR7361, 15 Jean Starcky, Mulhouse, 68057, France

A R T I C L E I N F O A B S T R A C T

Keywords: A pioneering synthetic approach for the design of novel composite materials is reported. The final products are
Nanocomposites consisting of high number average molecular weight diblock copolymers which are surface initiated (“grafting
SWCNTs & MWCNTs from” approach) from either single or multi-wall carbon nanotubes (SWCNTs or MWCNTs respectively). In-situ
in-situ anionic polymerization
anionic polymerization results in nanocomposites, exhibiting narrow dispersity indices which are in accordance
“Grafting from”
HR-TEM
with anionic polymerization standards, able to self-assemble when studied in bulk. The polymer matrices are
Raman spectroscopy diblock copolymers of the PS-b-PI type [PS: polystyrene and PI: poly(isoprene)]. The successful “grafting from” the
XPS corresponding CNTs is verified by Raman and Х-Ray Photoelectron spectroscopy, while the structure/properties
relationship of the composites is determined employing High Resolution Transmission Electron Microscopy (HR-
TEM). HR-TEM characterization is very important for the successful identification of the MWCNTs as well as for
the justified conformation of the polymeric chains grafted from the CNTs.

1. Introduction scientific and industrial interest due to their improved properties [32].
In order to exploit the exceptional stiffness, strength and resilience of
Carbon nanotubes (CNTs) such as single (SWCNTs), double CNTs, strong interfacial bonding is critical [33,34]. However, the fact
(DWCNTs) or multi wall (MWCNTs) are considered as promising that the scale of the reinforcement phase is in nanometers, instead of
nanofiller materials due to their inherent physical [1–3], mechanical micrometers, poses several challenges. To optimize this property cova­
[4], electrical [4–7] and optical [8–11] properties derived from their lent attachment is preferred over non-covalent attachment due to the
coaxially assembled layers of graphene sheets, bearing sp2 hybridiza­ more stable character of covalent bonding [34]. It has been established
tion. The specific carbon atoms conformation results in relatively high that the binding energies and frictional forces are critical in determining
electric and thermal conductance [7,12,13], low density [14,15], high the strength of the interface, whereas adopting a helical conformation of
mechanical tensile strength [16–18], high tip surface area [19–21], high the polymer around the nanotube was found to hold a key role [35].
chemical stability [22,23], selective absorption [24,25] and photo­ Block copolymers (BCPs) properties can be severely enhanced by
luminescence [26–28]. Despite their potential in various fields, the adding CNTs even in low concentration levels concluding to immediate
insolubility of CNTs in any organic or inorganic solvents, due to the improvement in the materials characteristics as well as ordered two- and
overspread van der Waals interactions on their sidewalls, renders their three-dimensional structures can be obtained [36,37]. BCPs exhibiting
use rather challenging. To overcome this major drawback, but simul­ low dispersity indices, high Flory-Huggins interaction parameter χ and
taneously exploit the aforementioned benefits, nanoscale composite specific molecular characteristics are able to self-assemble in various
materials consisted of polymer/CNTs [29–31], have attracted great nanostructures. The self-assembly behavior of polymer-based

* Corresponding author. Department of Materials Science Engineering, University of Ioannina, University Campus-Dourouti, 45110, Ioannina, Greece.
E-mail address: aavger@uoi.gr (A. Avgeropoulos).

https://doi.org/10.1016/j.polymer.2021.124243
Received 2 July 2021; Received in revised form 17 September 2021; Accepted 2 October 2021
Available online 8 October 2021
0032-3861/© 2021 Elsevier Ltd. All rights reserved.
E. Kasapis et al. Polymer 235 (2021) 124243

nanocomposites constitutes an important scientific field in order to employing a PL-GPC 50 Integrated GPC System from Agilent Technol­
determine the impact on the adopted morphology after the preparation ogies and was calibrated with ten PS standards Mp: 1.360 kg/mol to
of polymer/CNTs composites using “grafting from” and/or “grafting to” 2000 kg/mol.
methods [38–44]. Raman spectroscopy studies were accomplished via a micro-Raman
A crucial parameter such as the processing of polymer/CNTs nano­ RM 1000 Renishaw system. The power of the laser was 30 mW and a
composites, strongly affects the dispersion and the loading percentage of 2 μm focus spot was used.
the nanotubes in the polymeric matrix. XPS or electron spectroscopy for chemical analysis (ESCA) was
Two general categories of combining CNTs and polymers, namely accomplished using a monochromatic Al Kα X-ray source of 1486 keV
blending and in-situ polymerization have been utilized leading to com­ and a Scienta R4000 hemispherical electron analyzer. For the analysis
posites with different properties [45]. and deconvolution of the spectra, WinSpec Version 2.09 software was
Although the blending method has been extensively utilized, the used.
instinctive agglomeration of the CNTs [46] necessitates the use of HR-TEM was conducted with a JEOL 2100 TEM using 200 KeV as the
ultrasonication in order to achieve homogeneous dispersion in the acceleration voltage. The casted films were cryo-ultramicrotomed in
polymeric matrix, resulting in reduced CNTs length scale. High nano­ order to receive ultra-thin sections (~40 nm) in a Leica EM UC7 cryo-
tube loading and good miscibility can be achieved using in-situ poly­ ultramicrotome below the lowest Tg of both segments (− 100 ◦ C) and
merization techniques where BCPs can be covalently and non-covalently the sections were picked up on a loop loaded with an aqueous sucrose
“grafted to” or “grafted from” CNTs’ walls [45]. solution and were placed on 600 mesh copper grids for immediate
Controlled radical polymerization techniques [47–50] have been observation.
widely employed for the preparation of nanocomposites, due to the Appropriate amount of CNTs’ powder (SWCNTs and MWCNTs) was
facile synthesis of multiple segments exhibiting different properties. The placed in a glass apparatus and heated at 200 ◦ C in an oil bath for
lack of absolute control over the molecular characteristics of the grafted approximately 12 h under high vacuum conditions, resulting in the
polymer constitutes a drawback of the specific polymerization tech­ thermal oxidation of carbon and/or catalytic residues derived from the
niques. On the other hand, anionic polymerization and especially different preparation methods (HiPCO and CCVD) and to ensure the
“grafting to” method provides control on the total number average mo­ absence of any traces of humidity that would deactivate the living ends
lecular weight and molecular weight distributions. The “grafting from” during the polymerization reaction. Approximately 10 ml of purified
method has been proven to be quite challenging, especially when cyclohexane were distilled, the mixture was degassed and the apparatus
anionic polymerization is conducted, due to the exploitation of orga­ was removed from the vacuum line after sealing-off.
nolithium initiators [51] that are susceptible to any volatile compounds All composites were synthesized using in-situ anionic sequential
resulting in decreased polymerization control. polymerization, utilizing a novel technique [51] in which the initiator
The main purpose of this research work was to synthesize composite (sec-BuLi) is covalently bound on sidewall defects of the CNTs, pro­
materials constituted by well-dispersed SWCNTs or MWCNTs in diblock ducing a macroinitiator capable of initiating the polymerization of sty­
copolymers in order to study the effect of the CNTs presence in the rene. It must be mentioned here that both unbound sec-BuLi and the
polymeric matrices on the self-assembled morphologies. We report the nanotube carbanions initiate polymerization. The purified CNTs (5 mg),
synthesis of nanocomposites via in-situ anionic polymerization consist­ as mentioned above, had not undergone any further chemical func­
ing of linear diblock copolymers of polystyrene-b-poly(isoprene) or (PS- tionalization or modification and the apparatus (cyclohexane + CNTs)
b-PI) type, “grafted from” either SWCNTs or MWCNTs. To the best of our was placed in a sonicator at 25 ◦ C for 2 h resulting in well-dispersed
knowledge it is the first time that such an approach has been applied for CNTs bearing higher number of defects. sec-BuLi (0.025 mmol) was
the preparation of the specific nanocomposites. then introduced to the glass apparatus and sonicated for approximately
All samples were characterized through size exclusion chromatog­ 1 h leading to its covalent addition to the defects of the CNTs walls due
raphy (SEC) in order to verify the successful polymerization using the to nucleophilic addition to the sp2 bonds. Appropriate amount of styrene
“grafting from” method as well as to calculate the total number average (5 g, 0.048 mol) was added to the apparatus and left to react for 3 h
molecular weights and dispersity indices. Raman spectroscopy was employing similar conditions. Finally, isoprene (5 g, 0.07 mol) was
employed in order to determine the electron and phonon properties, the added to the solution and the grafting of the final diblock copolymer
chirality and also to estimate the CNTs’ purity level. X-Ray photoelec­ from the CNTs sidewalls was terminated after 8 h in 50 ◦ C.
tron spectroscopy (XPS) measurements were carried out in order to Based on an already established method [51] in the literature the
verify the successful diblock copolymers “grafting from” the CNTs SWCNTs-g-PS-b-PI and MWCNTs-g-PS-b-PI were isolated from the pure
through the estimation of sp2 and sp3 hybridisms as well as the copolymer matrix by employing repeating washing cycles with toluene
conformation of polymeric chains within the CNTs. High resolution and vacuum filtration through a 0.2 m Teflon membrane. The final
transmission electron microscopy (HR-TEM) studies were performed in grafted-copolymer was dried in a vacuum oven and subsequently the
order to determine the ability of the final composite materials to self- pristine SWNTs and MWNTs loading was estimated approximately to be
assemble in well-ordered nanodomains, to determine the MWCNTs equal to 0.05 wt % for all samples.
sidewalls number and verify the configuration of the macromolecular It should be mentioned that the control over the in-situ anionic
chains “grafted from” the graphitic lattices. polymerization kinetics utilizing CNTs’ macroinitiators is rather chal­
lenging and meticulous manipulation of all reagents is of paramount
2. Experimental section importance. SEC was employed for the determination of the successful
synthesis as well as the total number average molecular weights and
Monomers (styrene, isoprene), initiator (sec-BuLi) and solvents dispersity of the final nanocomposites. Aliquots were taken after
(cyclohexane and methanol) were purchased from Sigma-Aldrich and completion of polymerization of styrene in order to estimate the mo­
purified in accordance with the anionic polymerization standards [52]. lecular characteristics of the PS blocks for all composites.
SWCNTs (average diameter 1.1 nm; length >5 μm) were purchased from
Carbon Nanotechnologies Incorporating (CNI) and were prepared using 3. Results and discussion
the HiPCO method (High Pressure disproportionation of CO), while the
MWCNTs were developed using the CCVD (Catalytic Chemical Vapor Despite the sensitivity of living anionic sites, the final materials
Deposition) method and were supplied by ARKEMA (graphistrength exhibited molecular and compositional homogeneity as indicated by the
C100). obtained narrow dispersity (below 1.1). The synthesis procedure of the
The molecular characterization was realized through SEC, diblock copolymer is given in detail elsewhere [53]. In Fig. 1 the

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E. Kasapis et al. Polymer 235 (2021) 124243

Fig. 1. SEC chromatographs of all final synthesized composite materials corresponding to (as graphs are shown from bottom to top): SWCNTs-g-PS-b-PI_1 (purple
color), SWCNTs-g-PS-b-PI_2 (red color), MWCNTs-g-PS-b-PI_3 (blue color) and MWCNTs-g-PS-b-PI_4 (black color). (For interpretation of the references to color in this
figure legend, the reader is referred to the Web version of this article.)

chromatographs of all synthesized composite materials are presented addition, the observed peak at ~1186 cm− 1 is correlated to rocking and
and their total number average molecular weights
total
(Mn )
were ranging twisting vibrations, while the peaks at ~1206 cm− 1 and ~1450 cm− 1 are
from 275 kg/mol to 400 kg/mol as evident in Table 1. attributed to the vibrations of the aromatic rings of the polystyrene
The quality, diameter distribution and purity of the CNTs as well as monomeric units and to –CH3 deformations due to the PI blocks
the sidewall functionalization degree and the successful grafting can be respectively. Finally, at ~1667 cm− 1 stretching vibrations of the PI1,4
validated utilizing Raman spectroscopy [36]. The extensive use of the segments double bonds could be observed. D and G bands were shifted at
aforementioned technique has led to well-established assignment of the ~1328 cm− 1 and ~1603 cm− 1 respectively, indicating an alternation of
Raman bands which enables the accurate interpretation of the acquired the CNTs electron configuration, attributed to the existence of sp3 bonds
data. In all cases, pure CNTs alongside with the final nanocomposite of the graphitic structures and the organolithium initiator.
materials spectra are given for comparison reasons as well as for further Accordingly, for the second sample of the SWCNTs-g-PS-b-PI_2 type
verification of the successful synthesis. (Fig. 2b, red colored curve), the ID/IG ratio was altered (1331 and 1602
As far as pure SWCNTs spectra (Fig. 2a and b corresponding to the cm− 1 respectively) further confirming the successful grafting of the
black colored curves) are concerned, the ID/IG ratio was calculated equal diblock copolymer from the SWCNT macroinitiator.
to 0.85 that indicated the existence of structural defects in the graphitic MWCNTs Raman spectra are illustrated in Fig. 2c and d (black
lattice and therefore the CNTs ability to make covalent bonds. Specif­ colored curves) and the existence of defects on the graphitic lattice lead
ically, at ~1350 cm− 1 the D band, attributed to the overall structural to relative D to G band intensity equal to 0.85 as expected. In the spectra
defects on the SWCNTs sidewalls was evident, while at ~1592 cm− 1 the of nanocomposites consisting of the diblock copolymers grafted from
G band, indicating the permitted phononic transmittance derived from MWCNTs, coherent structural vibrations to the already described
sp2 carbon hybridisms was also verified. Furthermore, the nanotubes SWCNTs are exhibited. In both final materials of the MWCNTs-g-PS-b-
diameter could be calculated through the observed peak at ~210 cm− 1, PI_3 and MWCNTs-g-PS-b-PI_4 type, only trivial differentiations can be
that emerged due to the radial breathing mode [51] but due to bending identified regarding the ID/IG ratio but the appearance of the MWCNTs
modes of the PS in the same area the results are not trustworthy. characteristic peaks verify the successful synthesis of the final nano­
The red colored curve in Fig. 2a corresponds to the final nano­ composite materials.
composite of the SWCNTs-g-PS-b-PI_1 type where the peak emerging at XPS was applied in order to determine the surface stoichiometry and
~1033 cm− 1 is attributed to in plane distortion of monosubstituted the nature of the bonds formed by the surface atoms of the hybrid ma­
benzene rings, while the vibrations at ~1157 cm− 1 are attributed to the terials. All spectra of the polymer/CNTs nanocomposites are focused on
double carbon-carbon bond of the monosubstituted benzene rings. In the C1s region, fitting by a Shirley background, due to the sensitivity of
the samples and the need for identification of the different nature of the
surface atoms with high content on sp2 and/or sp3 hybridism. Regarding
Table 1 the SWCNTs-g-PS-b-PI_1, SWCNTs-g-PS-b-PI_2 samples, presented in
Molecular characterization results as calculated directly from SEC (the PS con­
Fig. 3a and b, the highest peak at ~282 eV corresponds to the sp2 car­
tent or weight fraction was calculated based on the initial aliquot taken prior to
bons (C– – C bond), while for samples of the MWCNTs-g-PS-b-PI_3 and
the addition of the second monomer quantity).
MWCNTs-g-PS-b-PI_4 type, as shown in Fig. 3c and d, the peak attributed
sample Mn
total
(kg/mol) Đtotal fPS to the sp2 carbons is depicted at ~284 eV. In all samples, broad peak
SWCNTs-g-PS-b-PI_1 275 1.07 0.54
distributions can be observed, attributed probably to the inadequate
SWCNTs-g-PS-b-PI_2 340 1.08 0.69 charge compensation [54], resulting in a non-uniform charging poten­
MWCNTs-g-PS-b-PI_3 350 1.08 0.52 tial across the sample surface. It should be mentioned that, potential
MWCNTs-g-PS-b-PI_4 400 1.09 0.52 fluctuation abnormalities are frequently encountered on

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Fig. 2. Raman spectra of all final synthesized composite materials (red color or upper spectra) in comparison with the respective CNTs (SWCNTS or MWCNTs
respectively, black color or lower spectra): (a) SWCNTs-g-PS-b-PI_1 (red color) and neat SWCNTs (black color), (b) SWCNTs-g-PS-b-PI_2 (red color) and neat SWCNTs
(black color), (c) MWCNTs-g-PS-b-PI_3 (red color) and neat MWCNTs (black color) and (d) MWCNTs-g-PS-b-PI_4 (red color) and neat MWCNTs (black color). (For
interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

polymeric/CNTs materials due to the existence of conductive CNT re­ forming a local discontinuity on the adopted morphology (grey color)
gions and non-conductive polymeric segments. In all spectra the for­ possibly assigned to the direct attachment of the PS chains onto the
mation of a satellite peak at the region of 288–290 eV is attributed to a carbon nanotube sidewalls or one may suggest the observation of a grain
shake-up process involving the energy of the π⇒π* transition of the boundary defect between alternating lamellae orientation. The fact that
aromatic ring electrons. In Fig. 3b designated to the SWCNTs-g-PS-b-PI_2 the specific “defect” is so rigid (which is extremely rare in grain
sample, where the PS content equals to 69%, small shake-up peaks boundary defects of alternating lamellae as has been reported already in
around 4–6 eV above the main carbon peak are possibly assigned to the the literature by Gido et al. [57]) it cannot be assigned as a grain
high content of aromatic groups in the polystyrene segments [54]. In boundary. Furthermore, our assumption is well justified by the “blurry”
Fig. 3b–d, the wide mixed Gaussian/Lorentzian [55] asymmetrical tail grey area surrounding the rigid line which may be attributed to the fact
and the slightly shifted sp2 carbon peaks, towards higher binding en­ that the copolymer is surrounding the CNT due to the covalent
ergies, suggested the lower concentration on sp2, further verifying the attachment.
higher grafting content of polymeric chains from the CNTs, while in Regarding the SWCNTs-g-PS-b-PI_2 sample a different morphology
Fig. 3a the narrow Gaussian symmetric distribution indicated the lower was obtained, namely hexagonally close packed cylinders where the
incorporation of SWCNTs. matrix corresponds to the white PS domains and the black to the PI
The structure/properties relationship of the synthesized composite cylinders (Fig. 4b). In Fig. 4b a well-defined morphology of hexagonally
materials, exploiting in-situ anionic polymerization, has not yet been close packed PI dark cylinders in a white PS matrix is evident, without
reported in the literature. The self-assembly behavior of the nano­ identifying any SWCNT, while in Fig. 4c the presence of SWCNTs leads
composite materials was studied through TEM, using 5% wt solution to not periodic cylindrical domains. Randomly oriented exfoliated
casting in toluene for all synthesized nanocomposites (5–7 days), fol­ bundles of SWCNTs are observed by indicating no specific orientation
lowed by thermal annealing (48 h) well-above the glass transition (different angles, horizontal or vertical orientations are evident), and
temperature of the PS segment and subsequently the samples were ultra- cannot be assigned as grain boundaries, which can be attributed to the
cryomicrotomed in order to obtain thin (~50 nm) sections. Since both “grafting from” approach used for the synthesis of the studied nano­
blocks have similar electron densities, selective staining with aqueous composites. Furthermore, it is also evident in Fig. 4c (as in Fig. 4a) that
vapors of OsO4 4% was employed [56] for approximately 90 min for the within the close viscinity of the SWCNTs there is a slight “blurry” grey
PI domains exclusively. area attributed to the copolymer. This fact strongly suggests the differ­
In Fig. 4a the final nanocomposite of the SWCNTs-g-PS-b-PI_1 type is entiation on structure/properties relationship of these composite ma­
presented, exhibiting alternating lamellar morphology, where the white terials when compared to the regions constituted exclusively by the
domains correspond to the PS segments and the black regions to PI pristine diblock copolymer domains (Fig. 4b vs. Fig. 4c).
blocks. Also, an incorporated SWCNT can be observed within the well- In the case of nanocomposite materials consisted by diblock co­
organized alternating lamellar layers (clearly indicated in the image), polymers “grafted from” MWCNTs, namely the MWCNTs-g-PS-b-PI_3

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Fig. 3. XPS spectra of all final synthesized composite materials corresponding to: (a) SWCNTs-g-PS-b-PI_1, (b) SWCNTs-g-PS-b-PI_2, (c) MWCNTs-g-PS-b-PI_3 and (d)
MWCNTs-g-PS-b-PI_4.

type nanocomposites, lamellar morphology was obtained, as depicted in Finally, HR-TEM experiments were also conducted exclusively on the
Fig. 4d, where white PS and black PI domains can be clearly observed pristine MWCNTs in order to verify the excessive number of the side­
along with a dark region attributed to a single MWCNT arranged walls as described by the purchasing Company. The number of the
vertically to the obtained lamellar sheets. In Fig. 4e the presence of sidewalls could be estimated, resulting in approximately 15 distinct
various MWCNTs is evident in both vertical and perpendicular orien­ consecutive sidewalls (Fig. 4g).
tations, although horizontal alignment induces discontinuity on the
obtained morphology, further confirming the inability of the composite 4. Conclusion
to microphase separate in the vicinity of MWCNTs. Specifically, as
evident in Fig. 4e, white PS and dark PI layers are observed, together In this study we report the synthesis of composite materials
with MWCNTs either vertically or horizontally aligned. comprising of high molecular weight diblock copolymers of the PS-b-PI
Furthermore, the HR-TEM studies on the hybrid material of the type “grafted from” SWCNTs or MWCNTs, employing in-situ anionic
MWCNTs-g-PS-b-PI_4 type revealed again, as in the previous sample, sequential polymerization under high vacuum using purified reagents.
alternating lamellae where the white domains are attributed to the PS The specific technique has not yet been utilized for copolymers, due to
segments and the black correspond to the PI domains (Fig. 4f). In the sensitivity of the living anionic sites, however the adopted synthetic
addition, a vertically oriented MWCNT is observed in dark color with an route showcased promising results. In order to determine the molecular
estimated diameter of approximately 20 nm. characteristics as well as the successful synthesis, all samples were

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Fig. 4. Bright-field HR-TEM images of all samples casted in toluene after thermal annealing at 130 ◦ C/2 days followed by cryo-ultramicrotoming and staining of the
PI domains with vapors of OsO4 for approximately 90 min corresponding to the composite materials of the: (a) SWCNTs-g-PS-b-PI_1 type, (b)–(c) SWCNTs-g-PS-b-PI_2
type, (d)–(e) MWCNTs-g-PS-b-PI_3 type, (f) MWCNTs-g-PS-b-PI_4 type. (g) Bright-field HR-TEM image of pristine MWCNTs.

characterized through SEC, while Raman spectroscopy was conducted the work reported in this paper.
for the validation of the successful grafting of the diblock copolymers
from the relative CNTs. Furthermore, XPS studies were performed in Acknowledgements
order to identify the bonds nature formed by the surface atoms of the
composite materials. The structure/properties relationship of such ma­ E.K., K.T., G.-M.M., I.M., D.M. and A.A. would like to acknowledge
terials synthesized exclusively via in-situ anionic polymerization has not the Network of Research Supporting Laboratories at the University of
been yet studied, to the best of our knowledge, leading to different Ioannina for using the Electron Microscopy Facility. D.V.V., D.S.K., D.A.
properties when studied in bulk. The presence of SWCNTs in the ob­ I. and A.A. acknowledge financial support from the Ministry of Science
tained morphology resulted in less organized areas or induced local and Higher Education of the Russian Federation within State Contract
disorientation, while MWCNTs led to domains predominately lacking 075-15-2019-1889.
periodicity. The number of sidewalls evident on MWCNTs could also be
calculated from the HR-TEM images and the self-assembly behavior of References
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