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Comparison of Different Cooling Options for

Photovoltaic Applications
Feyzullah Behlül ÖZKUL Erhan KAYABASI Erdal ÇELİK
Department of Mechanical Department of Mechanical Council of Higher Education,
Engineering, Faculty of Engineering, Faculty of Ankara/Center for Production
Engineering/Karabuk Engineering and Application of Electronic
University Karabuk University Materials (EMUM)
Iron and Steel Institute Karabuk, Turkey. Dokuz Eylul University
Dynamics Labratory, erhankayabasi@karabuk.edu.tr Izmir, Turkey.
Karabuk University ercelik2000@gmail.com
Karabuk, Turkey, Huseyin KURT
febehlul@karabuk.edu.tr Department of Mechanical Erol ARCAKLIOĞLU
Engineering, Faculty of Faculty of Engineering,
Engineering Department of Mechanical
Necmettin Erbakan University Engineering,
Konya, Turkey. Ankara Yıldırım Beyazıt
huseyinkurt@konya.edu.tr University,
Ankara, Turkey.
arcakli@ybu.edu.tr

Abstract—A temperature increase plays a negative role on provide heat transfer with natural convection (passive) and
photovoltaic (PV) panel conversion efficiency by increasing methods using electrical input provide heat transfer with
recombination rates. In this study, air- and water-cooling forced convection (active) are employed intensively to keep
options were simulated to investigate the efficiency behavior of the efficiencies at higher levels [11], [12].
a specific PV panel made of heterojunction Silicon (Si) whilst PV
panel was cooling in operation by using ANSYS-FLUENT. For PV panels are required to be simulated under different
air cooling, two different options were suggested: air cooling flow and solar load conditions to preview the decrease in PV
with four different flow speeds and air cooling with a heat sink panel conversion efficiency caused by temperature increase.
addition with three different flow speeds. As for water-cooling However, there are limited successful studies on this issue.
three flowrates were considered. Temperature distributions of
PV panels for the all cooling options were demonstrated as a
For instance, Popovici et al. [9] studied on a detailed cooling
function of flow velocity of air and flowrate of water for simulation with 0.5mx0.5m sized sample PV panel. The
different cooling conditions and compared with each other. The sample PV panel cooled with a heat sink placed at the rear
influence of temperature difference on panel conversion side of the PV panel formed from ribs having holes. The ribs
efficiency were also discussed. As a result, heat sink with a on the heat sink were placed perpendicular to air flow
proper flow arrangement cooling option showed the best direction. Air flow was selected 1.5 m/s and applied with
performance in terms of minimum material, minimum cost and different tilt angles of the ribs such as 45°, 90°, 135°. Also,
minimum complexity with the 42 °C, 38.4 °C, 35.9°C average they studied different rib dimensions to optimize heat transfer
surface temperatures and 20.9%, 21.3%, 21.5% panel rate and determined optimum geometry for minimum PV
efficiencies.
panel surface temperature. They observed that, 45° tilt angle,
Keywords—PV panel efficiency, CFD simulation, cooling types. and 0.05 m rib height provided the minimum temperature on
rear side of PV panel. Baloch et al. [7], discussed another type
I. INTRODUCTION of PV panel cooling method both experimentally and
Energy is an intensively used fundamental requirement numerically: converging channel heat exchanger. They used
for humankind. Due to the increasing energy demand and a heat exchanger at the rear side of PV panel with a constant
decreasing fuel resources, converting the resources into water flow rate but different inlet and outlet cross-section
energy efficiently become more significant in recent years. areas to provide a uniform temperature distribution on PV
Renewables are the most promising energy resources with panel surface. They determined that two degrees converging
clean and efficient energy conversion mechanisms [1]–[4]. angle provides the best temperature distribution on PV panel
Photovoltaic energy conversion is the most popular direct surface. Teo et al. [5] studied on an active cooling system for
energy conversion type through the renewable energy PV panels. They designed a hybrid PV panel such as
conversion methods [5]. Nevertheless, the energy from the photovoltaic/thermal (PV/T). They used an active air-cooling
sun is not converted to electric energy entirely [6]. The system at the back side of PV panel. The system provided 6-
remaining energy that is not converted to electric energy, 8% efficiency improvement for the PV/T system. Bahaidarah
causes a significant increase in temperature of PV panels [6]– et al. [13] studied a water cooling system for PV panels
[8]. Increasing temperature always reduce energy conversion experimentally and by using Engineering Equation Solver
efficiency by decreasing the open circuit voltage and fill (EES) software. They reached a 20 °C average temperature
factor [9], [10]. Cooling the PV panel with heat sinks, ribs, decrease, and 9% efficiency increase by using an active
air channels, porous plates or thin plates within channels that water-cooling system.

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The findings at the literature given above we can observe
considerable efficiency improvements depending on
temperature decrease in PV panel applications. Nonethless,
cooling options must be considered with total profit. Active
cooling options also include an electric consumption
circulating the fluid in the system continuously. Hence,
researchers have to consider the electric consumption versus
efficiency improvement. Therefore, the most efficiency
cooling type have to be selected with minimum initial costs
and operating costs. For this purpose, passive cooling options
are the most convenient methods for cooling of PV panels
with less investment and operating costs.
In this study, CFD simulations were performed by using
ANSYS-FLUENT to investigate the efficiency change while
heterojunction Si PV panel was cooling with air-cooling and
water-cooling methods. For air cooling process, two different
option was suggested: air cooling without heat sink and air
cooling with heat sink under various flow speeds. For water-
cooling process, three flowrates were considered. The
obtained results of temperature distributions of PV panels for
the all cooling options were demonstrated as a function of
flow velocity and flow rate of water for different cooling
conditions and compared with each other. The influence of
temperature difference on panel efficiency was also
investigated in detail.
II. MATERIALS AND METHODS
The PV panel with 0.5mx0.5m dimensions were
considered in this study. In simulation of air-cooling option,
PV panel was exposed to 26.5°C (300°K) wind with and
without a heat sink geometry. In addition, four wind speeds
such as 1 m/s, 1.5 m/s, 2.0 m/s and 2.5 m/s air flows were
considered to obtain temperature distribution on the PV panel
surface. As in the case of water-cooling process, a water
domain was assumed with 20°C temperature passing through
the rear side of the PV panel. In addition to this, the water
flowrates with 0.01 kg/s, 0.02 kg/s and 0.03 kg/s were
considered to obtain temperature distribution on the PV panel
surface. Geometries were designed in SpaceClaim that is a
sub 3D design software in ANSYS. Then, the geometries
were meshed by the aid of ANSYS program and material
identifications were completed here. The options applied in
meshing step were summarized in Table 1. Mesh view of the
three geometries were demonstrated in Fig. 1.

Fig. 1. Mesh view of geometries: a) air cooling, b) heat sink, c) water


cooling.

Statistics of the meshing step for the three cooling option


geometries were listed in Table 2. Furthermore, air domain,
inlet and outlet cross-sections on the fluids were defined in
this stage.

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TABLE I. MESH OPTIONS APPLIED FOR THE GEOMETRIES. kg/m3 and 1.846x10-5 Ns/m2 were assumed. Therefore, for the
laminar flow, Reynolds number was arranged to be lower
Physics CFD
than 5x105. For these velocities Reynolds numbers of the
Reference
flows remained between 3.27x104 and 9.81x104. Hence the
Sizing flow characteristics were laminar flow for the first cooling
Size Function Proximity and option.
curvature
Relevance Center Fine
Initial Size Seed Active assembly
Smoothing Medium
Transition Slow
Span Angle Fine
Center
Min. Size 2.0 mm
Proximity Min. 2.0 mm
Size
Max. Face Size 10.0 mm
Max. Tet Size 10.0 mm
Defeature Size 1.0 mm
Inflation
Inflation Option Smooth
transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2

TABLE II. MESH STATISTICS.


Property Air Cooling Heat Sink Water Cooling
Nodes 976 344 2 241 196 1 601 183
Elements 2 101 668 5 372 646 3 089 117
Metrics Skewness Skewness Skewness
Min. 1.305e-10 1.305e-10 1.305e-10
Max. 0.8482 0.855 0.849
Average 0.1686 0.2609 0.158
Std. Dev. 0.175 0.175 0.180

For boundary layer, an additional mesh sizing was defined


between the interface of the fluids and the surfaces in touch
with the fluids. The surfaces looking to surroundings were
defined as an insulation. Physical properties of the geometry
components were defined in Fluent Module. All the layers
such as glass cover, silicon domain, Ethylene Vinyl Acetate
(EVA), rear Al back contact, PVF, heat sink material, Al rear
plates were matched with the relevant geometries. Physical
properties of the layers were listed in Table 3.
Fig. 2. 3D view of cooling options: a) air cooling, b) heat sink c) water
TABLE III. PHYSICAL PROPERTIES OF THE PV PANEL cooling
LAYERS.
Specific Fig. 2b demonstrates 3D view of cooling option for PV
Layer Thermal
Layer
Thickness Conductivity
Density Heat panel with an aluminum (Al) heat sink at the rear side. The
Name (kg/m3) Capacity thickness of aluminum heat sink was selected 3 mm and the
(m) (W/mK)
(J/kgK)
distances between the ribs were selected 30 mm, height of
Glass 0.003 1.8 3000 500
PV cell 300x10-6 148 2330 677 ribs was selected 30 mm. Thermophysical properties of Al
EVA 500x10-6 0.35 960 2090 were defined in Ansys-Fluent.
Rear
10x10-6 237 2700 900 Fig. 2c shows 3D view of water-cooling option for PV
Contact
PVF 0.0001 0.2 1200 1250 panel. In this case, water passes through the rear side of the
PV panel with different mass flowrates. In addition, in order
In Fig. 2a, 3D view of PV panel exposed to different wind to keep the water in the channel, a supporter plate was placed
speeds was represented. As in Fig. 2, air passes through the under the water domain. Reynolds numbers were remained
rear side of the PV panel and provides cooling without any between 4.1x102 and 1.2x103 in laminar flow zone. Sun
heat sink addition. Here, “parallel flow over plate” principle direction vectors were defined vertically to the PV panel
was applied. For air density and dynamic viscosity, 1.204 surface in the Solar Load Model’s Ray Tracer algorithm. The
tracing algorithm is very successful to estimate the radiation

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energy source incoming from the Sun. The algorithm color: 114 °C. Maximum temperature of 114 °C and
considers a beam with sun position vectors and illumination minimum temperature of 48.5 °C were observed at the upper
parameters. In addition, solar ray tracing model considers side of PV panel exposed to irradiation. Temperature
solely boundary regions that are connected to fluid domains. distribution was observed between 26.5 °C and 114 °C with
That is to say, it ignores the boundary regions having edges an 88 °C temperature difference. Note that the temperature
to solid domains [14]. In this study, sun direction vectors difference can be seen at the adjacent zone of the fluid outlet
were selected 0, 0, -1 for x, y, z coordinates respectively in a up to 45 °C between the fluid and the PV panel.
constant illumination of 1000 W/m2. Thermophysical
properties of air, water and heat sink were defined in Fluent
Module as given in Table 5. In addition, boundary layers were
developed in meshing stage for the surfaces in touch with
fluids.

TABLE IV. THERMOPHYSICAL PROPERTIES OF AIR, WATER


AND HEAT SINK
Specific
Thermal Dynamic
Density Heat
Material Conductivity Viscosity
(kg/m3) Capacity
(W/mK) (Ns/m2)
(J/kgK)
Air - 1.204 1006 1.846x10-5
Water - 1000 4187 1.0518x10-3 Fig. 3. Profile view of temperature contour distribution of air cooling for 1
Heat Sink 205 2700 - - m/s air speed.

Temperature increase is one of the most significant Once looking at the Fig. 4, it can be seen that the better
parameter affecting the conversion efficiency of solar cells temperature distribution is between 39 °C to 87.5 °C on the
negatively. While the efficiency of solar cell measured in surface of PV panel at 1.5 m/s air flow speed. Temperature
standard test conditions (STC) was so high, the operation contours were distributed from inlet cross-section of air to
efficiency is generally measured much more below due to the outlet cross-section from hotter to colder respectively. PV
efficiency drop because of the temperature increase. In that, panel temperature distribution was observed in the range of
efficiency decreases linearly by the increase of internal 26.5 °C and 87.5 °C with a 61 °C temperature difference.
carrier recombination. In this study, PV panel efficiency Furthermore, the temperature increase can be noticed at the
depending on the temperature difference was calculated with adjacent zone of the fluid outlet up to 35.9 °C between the
(1) [15], [16]. fluid and the PV panel.

1
(1)

Where, neff is measured or calculated efficiency of PV panel,


β is temperature coefficient given as in (2). However, it
depends on material properties and usually takes 0.0045 K-1
for Si crystals. Tc is operating temperature, Treff is reference
temperature that the reference efficiency is obtained [15],
[17].

(2)
Fig. 4. Profile view of temperature contour distribution of air cooling for
1.5 m/s air speed.
In which, To is the high temperature that makes the solar cell
efficiency zero. For crystalline Si solar cell, To is 270 °C [16]. In Fig. 5, the better temperature distribution can be seen
in the range of 39 °C to 73.3 °C on the surface of PV panel at
III. RESULTS AND DISCUSSIONS 2 m/s air flow speed. It is important to recognize at this point
CFD simulation is a very effective method to preview that temperature contours were distributed from inlet cross-
many results before production steps. By this way, results of section of air to outlet cross-section from hotter to colder
many options can be viewed, and most proper design can be respectively. Similarly, PV panel temperature distribution
selected. In this part, CFD simulation results were compared was observed between 26.5 °C and 73.3 °C with a 46.8 °C
belong to three cooling options with different fluids and temperature difference.
different fluid flowrates. First of all, cooling operation of
0.5mx0.5m sized PV panel was simulated at four air flow
speeds from 1 m/s to 2.5 m/s. Fig. 3 depicts the temperature
distribution of the PV panel surface at 1m/s air flow speed.
Temperature values and corresponding colors were given in
the left-hand side on the figure such as blue color 26.8 °C, red

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Fig. 5. Profile view of temperature contour distribution of air cooling for 2
m/s air speed. Fig. 7. PV panel surface temperatures of air-cooling options.

Additionally, temperature increase can be seen at the In brief, Fig. 7 gives a critical information for the PV
adjacent zone of the fluid outlet up to 33.8 °C between the panel cooling system designers such as; in areas where the
fluid and the PV panel. Nonetheless, contours became wind speed is as low as 1 m/s, it is impossible for the PV
narrower in this cooling option than the lower flow speeds at panels to be cooled without any work input under
the rear side of the PV panel. atmospheric conditions. Otherwise, PV panels will be
operated much more below the STC efficiency values. Hence,
As clearly seen in Fig. 6, it can be noticed that much better an additional proper cooling method is required to operate the
temperature distribution is between 34 °C to 64.2 °C on the PV panel around the STC with highest efficiency. For this
surface of PV panel at 2.5 m/s air flow speed. It should be this purpose, another air-cooling option was considered with
noted that temperature contours were distributed from inlet a heat sink with the dimensions mentioned before.
cross-section of air to outlet cross-section from hotter to
colder respectively. Generally speaking, PV panel top side
temperature distribution was observed between 26.5 °C and
64.2 °C with a 37.7 °C temperature difference.

Fig. 6. Profile view of temperature contour distribution of air cooling for


2.5 m/s air speed.

In addition to these, temperature increase can be seen at


the adjacent zone of the fluid outlet up to 30.6 °C between the
fluid and the PV panel. However, contours became narrower
in this cooling option than the lower flow speeds at the rear
side of the PV panel.
When all these options are taken into account, we can see
a nonlinear curve versus the air flow velocity from the upper
side of the PV panel as obviously seen in Fig. 7. This means
that increasing flow rates will not have a positive effect after
a certain level. From Fig. 7, it can be pointed out that that the
best cooling option is the flow rate of 2.5 m/s. However, since
this flow rate cannot be provided in the atmospheric
conditions, an electric work input will become mandatory.
Therefore, the cooling alternatives attempted at high flow
rates will be contrary to the purpose of the cooling operation
for higher electric energy output.
Fig. 8. Temperature distribution of air cooling with heat sink: a) 1 m/s, b)
1.5 m/s, c) 2 m/s

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In Fig. 8, airflow is passing through the ribs of heat sink
in a parallel direction to prevent the decrease in flow velocity
and heat transfer unlike the previous studies. Because the
direction of the air flow has significant effects on heat
transfer. In addition, air flow must pass through the all
surfaces of the heat sink to get more uniform temperature
distribution. Note that some regions exposed to slower air
flow or zero air flow speeds will cause thermal buildup
regions in undesired higher temperatures. In this cooling
option, these issues were aimed to be eliminated.
In Fig.’s 8a, 8b and 8c we can observe the temperature
distribution of the PV panel with a heat sink at 1m/s, 1.5 m/s,
2 m/s air flow respectively through the ribs in parallel Fig. 9. PV panel surface temperatures of air-cooling options with heat sink.
direction through the rear side. It’s easy to understand that
In brief, Fig. 9, denotes a critical information for the PV
more successful heat transfer was performed by the heat sink
panel cooling system designers such as; in areas where the
in parallel air flow than the cooling option without heat sink.
wind speed is as low as between 1.0-2.0 m/s, it is possible to
Additionally, from Fig. 8a maximum 46.8 °C temperature
cool the PV panels without any work input under atmospheric
was observed, and more uniform temperature distribution
conditions with a simple modification. Hence, PV panels will
was achieved from minimum 38.8 °C to maximum 46.8 °C
be operated around STC efficiency values. In order to
on surface of the PV panel with an 8 °C temperature
investigate additional proper cooling methods, water cooling
difference for 1 m/s air flow.
options were simulated to operate the PV panel around STC
When the dominant wind speed is around 1.5 m/s, we can with highest efficiency.
observe the temperature distribution of the PV panel with a
Fig.’s 10a, 10b, 10c clarify the temperature distributions
heat sink can be observed from Fig. 8b. It’s seen that, a much
of the PV panel at 0.01 kg/s, 0.02 kg/s, 0.03 kg/s water
more successful heat transfer was performed by the heat sink
flowrates respectively. In Fig. 10a maximum 49.1 °C
in parallel air flow from the temperature distribution in the
temperature was observed, and minimum 25.8 °C and
legend. Maximum 41.4 °C temperature was observed, and
maximum 49.1 °C temperatures were observed on the surface
more uniform temperature distribution was achieved from
of the PV panel with a 23.3 °C temperature difference.
minimum 34.8 °C to maximum 41.4 °C on the surface of the
PV panel with a 6.6 °C difference. It can be pointed out in
this option, temperature difference on the PV panel surface
was improved according to 1 m/s air flow cooling option.
Furthermore, this result illustrates the fact that surface
temperature distribution became more uniform with 6.6 °C
temperature difference according to 8 °C.
Once the dominant wind speed is around 2.0 m/s, the
temperature distribution of the PV panel with a heat sink can
be observed from Fig. 8c. Similarly, it is seen that a much
more successful heat transfer was performed by the heat sink
in parallel air flow from the temperature distribution.
Maximum 38.6 °C temperature was determined, and more
uniform temperature distribution was acquired from
minimum 32.7 °C to maximum 38.6 °C on the surface of the
PV panel with a 5.9 °C difference. In this option, temperature
difference on the PV panel surface was improved compared
to 1.5 m/s air flow cooling option. Furthermore, surface
temperature distribution became more uniform with 5.9 °C
temperature difference according to 6.6 °C.
When all these options are taken into account, we can see
a nonlinear curve versus air flow velocity at the surface of PV
panel can be shown in Fig. 9. This means that increasing
velocities will not have a positive effect after a certain level.
Furthermore, the best cooling option is velocity of 2.0 m/s as
seen in Fig. 9. Nevertheless, if this flow velocity cannot be
provided, an electric work input will be required. Therefore,
the cooling alternatives attempted at higher flow velocities
will be contrary to the purpose of the cooling operation for
higher electric energy output.

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results showed that any significant temperature differences
were not observed in the depth wise temperature gradient.
Fig. 11 presents nonlinear curve versus the water flowrate
from the rear side of the PV panel for all options. This figure
clarifies that increasing flow rates will not have a positive
effect after a certain level. As we see from the Fig. 11, the
best cooling option is flow rate of 0.03 kg/s. Nonetheless, the
cooling alternatives attempted with water will be contrary to
the purpose of the cooling operation for higher electric energy
output. Owing to the results, an additional amount of
electricity will be consumed to achieve high electricity
output. Depending on these, some additional equipment such
as heat pipes, water channels, parallel plates will be required.
Hence, size and investment cost of the whole system will
increase. Thus, PV system will be consisted of two separate
system: electricity generation PV panels and PV panel
cooling system. First one generates electricity and second one
consumes electricity. Also, second system will cause a
periodic maintenance cost.

Fig. 11. Surface temperatures of water-cooling options.

Fig. 10. Profile view of temperature contour distribution of water cooling: Let us focus the attention on the PV cooling system, there
a) 0.01 kg/s, b) 0.02 kg/s, c) 0.03 kg/s are intensively researches in the literature. However, many of
them have some omissions in terms of thermodynamics,
Besides, it can be observed that 24.4 °C temperature is at the energy and fluid dynamics. While designing a PV panel and
lower side plate in Fig. 10a. However, there was not a PV panel cooling system, researchers have to consider all
considerable temperature difference at the water domain these three engineering branches. In conclusion, when all the
between the PV panel and lower side plate. As for Fig. 10b, cooling options were considered, air cooling with heat sink
the temperature distribution of the PV panel can be observed option seems the best choice for maximum temperature
at 0.02 kg/s water flowrate. It is seen that a more successful decrease, with minimum investment and minimum place
heat transfer was performed than the water cooling at 0.01 required for establishment.
kg/s. In this case, maximum 39.7 °C temperature was
observed, and minimum 22.9 °C and maximum 39.7 °C Fig. 12 depicts the panel efficiencies versus average
temperatures were found on surface of the PV panel with a temperatures of PV panel for the heterojunction silicon solar
16.8 °C temperature difference. It also should be noted that cell with maximum efficiency of 22.4%, which is electrically
21.0 °C temperature was determined at the lower side plate in simulated in our previous studies under 1000 w/m2 radiation
Fig. 10b. However, there was not a considerable temperature intensity and constant 25 °C. For air cooling option, CFD
difference at the water domain between the PV panel and simulations gave the highest PV panel surface temperatures.
lower side plate. Fig. 10c shows the temperature distribution Accordingly, PV panel efficiencies in these options were
of the PV panel at 0.03 kg/s water flowrate. It’s seen that a observed 17.8%, 19.2%, 19.9%, 20.5% at 76°C, 61 °C, 53 °C,
more successful heat transfer was performed than the water 47 °C average surface temperatures respectively. For CFD
cooling at 0.02 kg/s. In this case, maximum 35.6 °C simulations of heat sink option, PV panel efficiencies were
temperature was observed, and minimum 20 °C and observed 21.3%, 21.9%, 22.2%, at 37.4 °C, 31.3 °C, 28.6 °C
maximum 35.6 °C temperatures were observed on the surface average surface temperatures respectively. For CFD
of the PV panel with a 15.6 °C temperature difference. simulations of air cooling with heat sink option, PV panel
Furthermore, we can observe 20.8 °C at the lower side plate efficiencies were observed 20.9%, 21.3%, 21.5%, at 42 °C,
in Fig. 10c. It can be noted that, there was not a considerable 38.4 °C, 35.9 °C average surface temperatures respectively.
temperature difference at the water domain between the PV The efficiency values given in Fig. 12 were obtained with (1)
panel and lower side plate. Furthermore, all the simulation and (2) that defining the relation between the temperature of

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PV panel surface and panel efficiency for Si solar cells. In to enhance the heat transfer, compact heat sink geometries
addition, the surface temperature values were demonstrated will be studied to reach the optimum operating conditions.
in previous figures considering the maximum surface
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