INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR5462
November 2014

320D2 FM HD-High LC General Forestry

And 320D2 FM LC Log Loader
Hydraulic System
BW21-UP
CY21-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Hydraulic 164-6981 B-5 1
Control Gp - Joystick (LH) 297-0535 B-8 2
Control Gp - Joystick (RH) 297-0534 B-7 3
Filter & Valve Gp - Pilot 158-8987 A-4 4
Filter Gp - Oil (Case Drain) 289-8194 A-5 5
Filter Gp - Oil (Return) 188-4140 C-6 6
Manifold Gp - Control (Pilot Oil Supply) 215-5037 A-6 7
Motor Gp - Swing 334-9968 F-7 8
Motor Gp - Travel (LH) 209-5994 F-3 9
Motor Gp - Travel (RH) 209-5994 F-3 10
Pump Gp - Main Hydraulic 397-3680 B-2 11
Sensor Gp - Pressure (Dive) 338-6971 A-3 12
Sensor Gp - Pressure (Idler) 338-6971 B-3 13
Sensor Gp - Pressure (Dive Pilot) 338-6970 C-1 14
Sensor Gp - Pressure (Idler Pilot) 338-6970 C-6 15
Swivel Gp 234-4440 E-3 16
Valve Gp - Check (Return) 369-8420 C-7 17
Valve Gp - Load Control (Boom) 255-5683 E-1 18
Valve Gp - Load Control (Stick) 255-5680 D-6 19
Valve Gp - Main Control 259-7602 D-6 20
Valve Gp - Pilot (Travel) 369-8502 D-7 21
Valve Gp - Pressure Reducing (Boom, Swing Priority) 310-0210 B-4 22
Valve Gp - Shuttle (Cab) 185-0462 A-7 23
Valve Gp - Shuttle (Swing) 164-6979 B-4 24
Valve Gp - Swing Cushion 322-8716 E-7 25
Valve Gp - Travel Counterbalance (LH) (Note A) 322-8714
E-4 26
Valve Gp - Travel Counterbalance (LH) (Note B) 360-4608
Valve Gp - Travel Counterbalance (RH) (Note A) 322-8714
E-2 27
Valve Gp - Travel Counterbalance (RH) (Note B) 360-4608
Note: Check Part Number In The Part Manual For Your Specific Machine.
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Idler Pump Pressure B-3
BB Drive Pump Pressure A-3
CC Pressure Shift (Idler) Pressure B-2
DD Case Drain Pressure A-3
EE Pressure Shift (Drive) Pressure A-2
PG Pilot Pressure A-4
SOS Oil Sampling Port A-4
 8 7 6 5 4 3 2 1
BOOM CYLINDER STICK CYLINDER BUCKET CYLINDER

SWING MOTOR TRAVEL MOTOR (LEFT) (9) MOTOR GP TRAVEL MOTOR (RIGHT)
TRAVEL (LH)
PG 209-5994

(10) MOTOR GP
DR TRAVEL (RH)
209-5994
F MU
F

BG (8) MOTOR GP AR4 BR4 AL3 BL3 AR3 BR3

R.C.V-C AG
SWING Pp3 Pp3
334-9968

A1 DR B1 T1 T1
T2 T2

(25) VALVE GP
SWING CUSHION
322-8716 AG BG BG AG

(26) VALVE GP
(R) A B (L) A
E TRAVEL COUNTERBALANCE (LH) B B A
(27) VALVE GP E
322-8714 NOTE A
TRAVEL COUNTERBALANCE (LH)
BL2 AL2 360-4608 NOTE B 322-8714 NOTE A
360-4608 NOTE B

AL1 BL1 AR1 BR1

(16) SWIVEL GP
234-4440

(18) VALVE GP
(21) VALVE GP LOAD CONTROL (BOOM)
PILOT (TRAVEL) 255-5683
369-8502
TP TT
(19) VALVE GP
TRAVEL(L) TRAVEL(R) LOAD CONTROL (STICK) BR4
255-5680 BL3 AL3
SP3 SDr SPi SP2 BP3 BDr BPi BP2

aL2 aL1 AR4

D AR1 BR1 BR3 AR3 D

aR4
R.C.V-A AL2 AL1 R.C.V-B
(20) VALVE GP aR1 aR3
BACK FWD FWD BACK BL2 BL1
MAIN CONTROL
T1 T5 T2 T4 T6 T3 259-7602 T AL4 aL4 aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 BP1 BT aR5 R3
SP1 ST
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
aL1 bL1 bR1 aR1

(17) VALVE GP
CHECK (RETURN)
R.C.V-B 369-8420

B D
A G
R.C.V-A
BOOM(2)

TRAVEL(R)

BUCKET
ATCH
SWING
C C

BOOM(1)
C E F

STICK(2)
TRAVEL(L)
STICK(1)
R.C.V-C
(15) SENSOR GP (14) SENSOR GP
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
PRESSURE (IDLER PILOT) PRESSURE (DRIVE PILOT)
338-6970 Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5 338-6970
bR1
(6) FILTER GP HL bL4 bL3 bL2 bL1 bR3 bR4 HR
OIL (RETURN) PL PR
188-4140

NOTE A: APPLY TO MODEL XX418

NOTE B: APPLY TO MODEL XX417
RR FR R.C.V=RETURN CHECK VALVE
(11) PUMP GP
(13) SENSOR GP
U MAIN HYDRAULIC
PRESSURE (IDLER) LINE PATTERNS
Pi1 P-IN PSA1 397-3680
P2 PSA2 DR1 (24) VALVE GP 338-6971
Pressure Line
B B1 A1 B2 A2 G2 B
SHUTTLE (SWING)
M2 Pn2 Pilot / Load Sensing Pressure
T-OUT2 DR2 164-6979 HL
AA Ps2 Drain / Return Lines
(TRAVEL)

(SWING)

(2) CONTROL GP (3) CONTROL GP

JOYSTICK (RH) PL CC Component Group
JOYSTICK (LH)
NO.1

NO.2

JLT A2 PsM2 Air Line

JLP 297-0534 JRT JRP
(LOCK)

297-0535 T
NO.3

BOOM CALLOUTS
STICK SWING BUCKET
P1 P2 G4
(22) VALVE GP YY Taps (Pressure, Sampling, Sensor - by letter)
PRESSURE REDUCING
P1 DL DL D Connectors (By letter)
(1) ACCUMULATOR GP (BOOM, SWING PRIORITY)
S1 Pm
HYDRAULIC 310-0210 Callout Number Component

PAC
164-6981 DD (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL
138-1234 Part Number
Name

OUT IN R L OPEN CLOSE DOWN UP S3

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pi2 Dr
DR3 DR4 DR5 T-OUT1 DR6 G3 PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT
ATTACHMENT CONTROL CIRCUIT
(4) FILTER & VALVE GP DrM PsM1
EE
LEFT TRAVEL CONTROL CIRCUIT
PILOT POWER SHIFT CONTROL CIRCUIT
A1 A2 A3 A4 A5 A6 A7 A8 158-8987 A3 SUPPLY LINE
STICK CONTROL CIRCUIT
(23) VALVE GP PR
(7) MANIFOLD GP A1 Ps1 SWING CONTROL CIRCUIT
SHUTTLE (CAB)
BB
DRAIN / RETURN LINE
185-0462 CONTROL (PILOT OIL SUPPLY) HR SWING BRAKE CONTROL CIRCUIT
OUT IN Pn1
A 215-5037
M1
IDLER PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUT
A
BUCKET CONTROL CIRCUIT

T G1 RIGHT TRAVEL CONTROL CIRCUIT

BOOM CONTROL CIRCUIT
Pi
B1 B2 B3 B4 B5 B6 B7 B8 (12) SENSOR GP
THIS SCHEMATIC IS FOR THE 320D2 FM HD-HIGH LC GENERAL FORESTRY AND
PRESSURE (DRIVE)
320D2 FM LC LOG LOADER HYDRAULIC SYSTEM
PG SOS 338-6971
MEDIA NUMBER: UENR5462
(5) FILTER GP
OIL (CASE DRAIN) SCHEMATIC PART NUMBER: 435-8086, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
289-8194 in neutral and with parking brake set.
bL2 bL3 aL2 bL4 aR4 aR3 bR4 bR3 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
PUMP RIGHT SIDE VIEW
VIEW ALL CALLOUTS

PG

SOS
EE
DD
11
AA
BB
13

12
CC
MAIN CONTROL FRONT VIEW
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14 20 15

18

22 19

24

1 7
MACHINE RIGHT SIDE VIEW
VIEW ALL CALLOUTS

25

8
17
26

16

27

10
CAB TOP VIEW
VIEW ALL CALLOUTS

21

2 23 3