WELDING PROCEDURE

RELIANCE SPECIFICATION
ENGINEERING ASSOCIATES (P) LIMITED
WPS No.- 1153 Rev. No.- 01 Date :- 01/02/2005

Code : ASME Sec IX Supporting PQR(s) No. : 54 , 55

Welding Process : SMAW Type : MANUAL
JOINTS (QW 402) BASE MATERIAL (QW 403) POSITION (QW 405)
Groove Design : ALL P No.: 1 Gr : 1,2 P No.: 1 Gr : 1,2 Groove: ALL
Root Spacing: 2.5 -3mm ? Spec of Unassigned : NA Fillet : NA ?
Backing : N.A. for root pass (groove), Base Material Thickness: 2.75 – 19 mm ? Weld Progression: UPHILL
Weld metal for subsequent passes (groove) ?
Backing Material Type : Weld metal ?
Retainer & Consumable Insert : NA Weld Pass Thickness <12.7mm
GAS (QW 408) PREHEAT (QW 406 ) PWHT (QW 407)
Purpose Gas % Flow Preheat Temperature Interpass Temperature Type of PWHT : NA
RateL (min): 10?C (max): 250?C ?
PM
ShieldingGas NA NA NA Method of Preheating : Preheat Maintenance : Soaking Temp: Soaking Time :
Coil/Burner, as applicable ? During welding ? NA NA

Backing Gas NA NA NA Postheating Temp: NA Heating Rate : NA

Trailinig Gas NA NA NA Postheating Time: NA Cooling Rate : NA

FILLER METALS ELECTRICAL CHARACTERISTICS & TECHNIQUE STANDARD JOINT DESIGN DRGS
(QW 404 , 409 & 410)
Process(es) ? SMAW SMAW
E6010 E7018-1 37 ½ + 2 ½ ° (Typ)
AWS Class
F/A No. 3 /1 4 /1
9
SFA No. 5.1 5.1 7 8

Brand Name ? Only REAL approved brands shall be used. 5 6

Dia (mm) ? 2.5 3.15 2.5 3.15 4.0
3
4

Polarity ? DCEP DCEP DCEP DCEP DCEP 2 Root Face 1-2 mm

1 (Typ)
Current Range(A) ? 60-80 70-100 80-100 110-135 160-190
Root Gap 2.5-3 mm
Voltage Range(V) ? 22-26 22-28 22-28 22-28 22-28 (Typ)

Deposited Weld Metal Thk (mm) ? 2.5mm(max) 16.5mm (max)

Travel Speed(mm/min) ? 55(min) 55(min) 75(min) 100(min)
Heat Input(KJ/min) ? 3.10 (max)
Flux Type NA NA GENERAL NOTES: ?
Gas Cup Size(mm) NA NA 1)Application of this WPS shall be limited
Tungsten Type NA NA to construction of process/power piping
Tungsten Size(mm) 2.4 NA under ASME B31.3/31.1
Mode of Metal Transfer NA NA
2)# # Weave width shall not exceed 3
String & Weave String/Weave, as applicable times diameter of the electrode.
Oscillation NA 3)PQR are impact tested at minus 48
Contact Tube Distance(mm) NA degree C
Method of back gougng NA 4)$$Welding shall be carried out with
Initual & Interpass cleaning ? Grinding & Brushing, as applicable minimum two passes using the
Multi/Single Pass $$? Single Single/ Multiple combination of electrodes.
Multi/Single Electrode Single Single
Peening NA NA

01 01/02/05 YES Marked as ? T.DATTA S.N.SAMADDAR A.J.VYAS

REV NO DATE PARAMETER DESCRIPTION OF PREPARED BY: REVIEWED BY : APROVED BY:
REVISED REVISION

Format No:2QM00FMTME091, Rev. 00, Date :-20/03/2002, Page 1 of 1