Owner :

WELDING PROCEDURE SPECIFICATION(WPS)

(As per QW 482 of ASME Section IX)
WPS No (DRAFT) :
Procedure Qualification Record No :
Welding Process(es) : SMAW
Types (Manual, Automatic, Semi-Auto) :Manual
JOINTS (QW-402)
Joint Design : Butt Joint- Single V
Backing : Yes
Backing Material :Base Metal
BASE METALS (QW-403)
P-No 45 Group No to P-No 45 Group No
OR
Specification, Type & Grade :SA 240 GR 904L to SA 240 GR 904L or equivalent
to Specification, Type & Grade :SA 240 GR 904L to SA 240 GR 904L or equivalent
OR
Chemical Analysis and Mech. Properties :
to Chemical Analysis and Mech. Properties :
Base Metal Thickness Range
a) Groove : 1.5mm to 20 mm
b) Fillet : ALL SIZE
FILLER METALS (QW-404)
Process-1 Process-2

Specification No. (SFA) : 5.4

AWS No. (Class) : E385
F- No. :5
A- No. :9
Size of Filler Metal : Ø 2.5 mm & Ø 3.2mm
Weld Metal Thickness Range
a) Groove : max 20 mm
b) Fillet :
Electrode-Flux (Class) : NA
Flux Trade Name : NA
Consumable Insert : NA
Other : NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : 3G Loading Temperature : NA
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate : NA
Position of Fillet : ALL Soaking Temperature : NA
PRE HEAT (QW-406) Soaking Time : NA
Pre heat Temperature (Minimum) : 10 °C Cooling Rate : NA
Interpass Temperature (Maximum) : 150 °C Unloading Temperature : NA
Pre heat Maintenance :

EXHIBIT NO: NSC/1032/QC/W/02 R 0

Owner :
WELDING PROCEDURE SPECIFICATION(WPS)
(As per QW 482 of ASME Section IX)
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas NA NA NA
Trailing Gas NA NA NA
Backing Gas NA NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current : DC
Polarity : DCEP
Amps Range : See Table
Volts Range : See Table
Tungsten Electrode Size and Type : NA
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave : String & Weave
Orifice or Gas Cup Size NA
Initial and Inter pass Cleaning : Grinding & Brushing (only SS suitable Material)
Method of Back gouging : Grinding
Oscillation : 3 X Electrode Diameter
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : See Table
Peening : None
Other :
Filler Metal Current
Sl. Speed
Pass Process Dia Volts Remarks
No. AWS Class Polarity Amps mm/Min
(mm)
1 Root SMAW E 385 2.5 DCEP
2 Hot SMAW E 385 3.2 DCEP
3 Fill up SMAW E 385 3.20 DCEP
4 Fill up SMAW E 385 3.2 DCEP
5 Final SMAW E 385 2.5 DCEP
Note(s):

Signature

Name

Date

Contractor Client Inspection Authority

EXHIBIT NO: NSC/1032/QC/W/02 R 0