ARABIAN INTERNATIONAL COMPANY

PROCEDURE QUALIFICATION RECORD (PQR)

Procedure Qualification No. : AIC-ASF-PQR-0121 Date: 28/Apr/19
WPS No.: 2019-S-006 Rev.00
Welding Process(es): SAW
Type (Manual, Machine): Machine

Code: ASME IX X API 1104 ASME B31.3 OTHER

JOINTS (QW-402)
a = 80 ⁰
b = 10 mm
c = 4.0 mm
d = 0 mm

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

Material Spec. SA516 Grade 60/70 Temperature: N/A
Type / Grade SA516 Grade 60/70 Time: N/A
P-No. 1 Group No. 1, 2 to P-No. 1 Group No. 1, 2 Heating Rate: N/A
Thickness of Test Coupon (Base metal): 8 mm Cooling Rate: N/A
Diameter of Test Coupon: NA Others: N/A
Maximum Pass Thickness: 4 mm
Other: HT# 817554

FILLER METALS (QW-404) GAS (QW-408)

Percent
SAW Gas(es) Flow Rate
Composition
SFA Specification: A5.17 Shielding: None N/A N/A
AWS Classification: F7A2-EM12K Trailing: None N/A N/A
Filler Metal F.No.: 6 Backing: None N/A N/A
Weld Metal Analysis A.No.: 1 Other
Size of Filler Metal: Ø4.0 mm
Filler metal Product Form : Solid/Bare
Supplemental Filler Metal: N/A
Electrode Flux Classification: F7A2-EM12K ELECTRICAL CHARACTERISTICS (QW-409)
Flux Type : Basic Current : DC
Flux Trade Name: Geka ELIFLUX BFB Polarity : EP
Weld Metal Thickness: 8 mm Amps : See table belowVolts : see table below
Electrode Brand: Geka ELIFLUX BFB/Geka S2 SI Tungsten Electrode Size NA
Lot / Batch No 101517-49418/16402174718 Mode of Transfer NA
Others None Heat Input : See table below
Other:
POSITION (QW-405) TECHNIQUE (QW-410)
Position (s) 1G Travel Speed: 490-652 mm/min
Weld Progression (Uphill, Downhill): Uphill String or Weave Bead: String
Other : Cotact tube to work distance 25-40 mm
PREHEAT (QW-406) Multipass or Single Pass: Multiple
Single or Multiple Electrode: Single
Preheat Temperature : 21°C Single / Double side Welding: Single / Double
Interpass Temperature: 185 ⁰C Max Max Weave width N/A
Method of back Gouging
Arc Gouging / grinding
/Grinding
Intial and inter-pass Cleaning Grinding & Brushing
ELECTRICAL CHARACTERISTICS (QW-409)
Voltage Travel
Filler Metal Current Heat Input
Weld Layers Process Range Speed Range
(Passes) Type
Polarity Amp. Range (mm/min) Max (KJ/mm)
Classification Dia. Volts
1(Root) SAW F7A2-EM12K 4.0 mm DCEP 399-436 25-26 652 0.92-1.04
2 (Fill/Cap) SAW F7A2-EM12K 4.0 mm DCEP 525-565 29-30 532 1.72-1.91
3 (BW) SAW F7A2-EM12K 4.0 mm DCEP 489-542 27-28 490 1.62-1.86

FORM-QL-21 Rev.-0 Page 1 of 2

 ARABIAN INTERNATIONAL COMPANY

PQR No.: AIC-ASF-PQR-0121

TENSILE TEST (QW-150)
Width Thickness Area Ultimate Total Ultimate Unit Stress Type of Failure and
Specimen No.
(mm) (mm) (Sq.mm) Load (KN) Mpa Location
Ductile
T-1 7.62 18.98 148.72 82.70 571.80 / 82,930
Base metal
Ductile
T-2 7.71 19.03 149.71 84.10 573.20 /83,133
Base metal
Material : A516 Gr 60/70
Test Result : Satisfactory
Refer Fugro-Suhaimi Report # FSL/T&B/1918-2019
GUIDED BEND TESTS (QW-160)
Type and Figure No. Result
Face Bend Test-1 Fig. QW-462.3 (a) Satisfactory
Face Bend Test-2 Fig. QW-462.3 (a) Satisfactory
Root Bend Test-1 Fig. QW-462.3 (a) Satisfactory
Root Bend Test-2 Fig. QW-462.3 (a) Satisfactory
NOTE: Plunger Size 32 mm , Degree of Bend 180⁰ ( Fig QW-.466.1)
No open discontinuity observed in the weld and HAZ on convex surface of the specimens after bending
Refer Fugro-Suhaimi Report # FSL/T&B/1918-2019
TOUGHNESS TESTS (QW-170)
Test
Specimen No. Notch Location Notch Type Impact Drop Weight Break
Temperature
Values % Shear Mills Break (Y/N)

Refer Fugro-Suhaimi Report # FSL/CIT/1919-2019

FILLET WELD TEST (QW-180) (N/A)

Result-Satisfactory: Yes No. Penetration into Parent Metal: Yes No

Macro Results: N/A

OTHER TESTS
Type of Test: RT Report No SOGEC-RT/ 18/111232.
Deposit of Analysis: Impect Test Report Refer to FSL/CIT/1911-2019
Other: Hardness Test Report Refer to FSL/HT/1909-2019 & 1910-2019
Welder's Name: Mario G Ramos Jr Stamp No: 15268
Tests Conducted by: Fugro Suhaimi Ltd Laboratory Test No: FSL/T&B/1908--2019,
FSL/HT/1909-2019 & 1910-2019
FSL/CIT/1911-2019.
We certify that the statements in this record are correct and the test welds were prepared, welded and tested in
accordance with the requirements of Sec.IX of ASME Boiler and Pressure Vessel Code -2017

Organization: Arabian International Company

Prepared By: Prepared By:

Ahmed Medany Zaki Ramadan
Welding Engineer QC Manager

FORM-QL-21 Rev.-0 Page 2 of 2