Welding Procedure

Specification(WPS)
WPS No: 130588-PK-QC-WP-10 Revision:0 Date:21/112009 Client: IRITEC
PQR No: 130588-PK-QC-PQ-04 Revision:0 Date:−−−−− Third Party Agency: IRITEC
Code:ASME -SEC IX 2007 Welding Process(es):GMAW Company Name:PETROKAV ARIAN Co.
Page:1 OF 1 Type(s): SEMI AUTOMATIC Project: SHAHID KHARRAZI DIRECT REDUCTION PLANT

JOINTS (QW-402) POST WELD HEAT TREATMENT(QW-407)

Joint Design: Open Single-V Butt Joint 60°~70° Holding Temperature Range: 560°c ±10°c

Backing: ■ Yes □ No Holding Time : 45min

Backing Material (Type): Weld Metal Heating Rate: 80°c/hr
□ Metal □ Nonfusing Metal Cooling Rate: 115°c/hr
□ Nonmetallic ■ Weld Metal PWHT Chart: -----------
Root Openning: 0~3 mm Root Face .: 0~3 mm SHIELDING:(QW-408)
Groove Angle: 60°~70° Radius (J-U): N./A. Percent Composition:
Back Gouging: Yes Gas(es): Mixture: flow rate:
BASE METAL:(QW-403) Shielding 95 % Ar + 5% CO2 12~17(lit/min)

S No: 11B Group No:4 S No: 11B / P No: 1 Group No: 2 / 4 Trailing: ***** ***** *****

Specification Type & Grade Specification Type & Grade Backing: ***** ***** *****
SA514 Gr. B TO SA514 Gr. B / SA516 Gr.70 / St-44 ELECTRICAL CHARACTERISTICS:(QW-409)
Chemical Analysis & Mech. Prop: Chemical Analysis & Mech. Prop: Current AC or DC DC Polarity: Reverse
Carbon Steel / 110 Ksi Carbon Steel / 70~110 Ksi Amps .(Range): 190~240
Thickness Range10 mm <Thk<16 mm Volt .(Range): 18~22
Base Metal : Groove: Yes Fillet : -------- Tuangstan Electrode Size and Type: N./A.
Pipe Dia. Range : …………….. Mode of Metal Transfer for GMAW: Spray

FILLER METAL:(QW-404) Electrode Wire Feed Speed Range: 5~8m/min

Spec.No.(SFA): 5.28 AWS NO.(Class): ER110S-G Heat input Allowance: 3(kj/mm)
F-No: 6 A-No: 1
Size of Filler Metals: Φ 1.2 mm WELDING TECHNIQUE:(QW-410)
Electrode-Flux(Class): N./A. Stringer/Weave Bead: Both
Brand Name: Orifice or Gas Cup Size: 20 mm
Consumable Insert: Not Permitted Initial & Interpass cleaning: Power Brushing / Grinding
Other: ----------- Metode of Back Gouging: Power Brushing
POSITIONS:(QW-405) Oscillation: 20mm
Position of Groove: 2G / 3G Contact Tube to Word Distance: 12~25 mm

Welding Progressions: ■ Up Hill □ Down Hill Multiple or Singel Pass(per side): Both

Position(S) of Fillet: N./A. Multiple or Singel Electrodes: N./A.

PREHEAT (QW-406) Travel Speed (Range): 180~260 mm/min

Preheat Temp.min: 95° C Peening: N./A.

Inter Pass Temp.max: 150° C Other: …………………..

Preheat Maintenace: N./A.

WELDING PROCEDURE
Joint Details
Filler Metal Current
Heat Input Travel Speed
Pass Process
(kj/mm) (mm/min)
Class Dia Polarity Volt AMP

1 GMAW ER110S-G 1.2 mm DCEP 18~22 190~240 2.4 180~260

2 To END GMAW ER110S-G 1.2 mm DCEP 18~22 190~240 2.4 180~260

BACK WELD GMAW ER110S-G 1.2 mm DCEP 18~22 190~240 2.4 180~260

RUN SEQUENCE
1.Edge Preparation 2.Fit Up 3.Preheating * 4.Welding**/Cleaning(First side)(Gouging***) 5.Welding**/Cleaning(Other side) 6.Visual Inspection 7.NDT(RT,UT,PT,MT)*
8.PWHT***

*:As Per Quality specs and Documents ( QCP ). **:Distortion Control Shall be Consider. ***:Optional

Prepared By : I.Pakravan Approved By: N.Keivani Inspector : Client(IRITEC) :

Date : Date : Date : Date :

Sign : Sign : Sign : Sign :