NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)

(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0102-5A.5A-WPS-04A Rev:0 Dtd: 19.02.2019
Procedure Qualification Record No : BPE-0102-5A.5A-PQR-77 Dt: 09.06.2015
Welding Process(es) : GTAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402)
Joint Design : Single "V" Groove Butt Joint (W1,W3 Joint Detail)
Backing : No (Root Pass) / Yes (Weld Material)
Backing Material : Weld Material
Root Spacing : As Per Joint Detail
Retainers : None
BASE METALS (QW-403)
P-No 5A Group No 1 to P-No 5A Group No 1
OR
Specification, Type & Grade : SA 335 Gr.P22/SA 182 Gr.F22 CL.1/SA 234 WP22 CL.1
to Specification, Type & Grade : SA 335 Gr.P22/SA 182 Gr.F22 CL.1/SA 234 WP22 CL.1
Thickness & Dia. Of Test coupon : 38 mm & plate
Base Metal Thickness Range
a) Groove : 5 mm to 16 mm a) Groove : Weld production: 7.11,7.62 mm
b)Fillet :Weld production : ALL

FILLER METALS (QW-404)

Process-1
GTAW
Specification No. (SFA) : 5.28
AWS No. (Classification)/Filler : ER 80S B3L
F- No. : 6
A- No. : 4
Size of Filler Metal : 2.50 mm
Weld Metal Thickness Range
a) Groove : Up to 16 mm
b) Fillet : ALL
Electrode-Flux (Class) : NA
Electrode Trade Name : ADOR / D & H
Flux Trade Name : NA
Flux Type : NA
Consumable Insert NO
Filler Metal Product Form : BARE (Solid)
Other : NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : ALL Loading Temperature : 315° C
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate : 65° C/hr Max.
Position of Fillet : ALL Soaking Temperature : 720 ± 15 ˚C
PRE HEAT (QW-406) Soaking Time : 2 hr
Pre heat Temperature (Minimum) : 250°C Cooling Rate : 50° C/hr Max.
Interpass Temperature (Maximum) :315°C Unloading Temperature : 315° C
Pre heat Maintenance : YES
Method of Pre-heating (where reqd.) : Coil Heating
Note: Thermal cryons may be used for temp. measurement.

Page 1 of 4
 NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)

(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0102-5A.5A-WPS-04A Rev:0 Dtd: 19.02.2019
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas ARGON 99.995% Pure 10-12 LPM
Trailing Gas NONE NONE NONE
Backing Gas ARGON 99.995% Pure 10-12 LPM
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN(GTAW)
Amps Range : See Table
Volts Range : See Table
Tungsten Electrode Size and Type : 2.4 mm dia & 2% Thoriated
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave : 1st Pass String Bead/Rest Passes Weave
Orifice or Gas Cup Size : 6 to 8 mm
Initial and Inter pass Cleaning : Grinding/ Brushing
Method of Back gouging : NO
Oscillation : <=3 times electrode dia
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : See Table
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual * NA =Not Applicable
Filler Metal Current
Sl. Volts Tr.Speed
Pass Process AWS Amps Remark
No. Dia (mm) Polarity Range mm/Min
Class. Range
1 Root GTAW ER 80S B3L 2.5 DCEN 90-98 16-18 84
2 Hot GTAW ER 80S B3L 2.5 DCEN 90-98 16-18 80
3 Sub- GTAW ER 80S B3L 2.5 DCEN 90-91 18-20 79
4 Sequent GTAW ER 80S B3L 2.5 DCEN 96-99 21-23 92
Pass
5 GTAW ER 80S B3L 2.5 DCEN 79-81 20-23 86
Note (s): 1.Weaving not exceeding 3 times electrode dia.

Signature

Name

Date

Welding Engineer Quality Manager Client/Inspection/TPI

Page 2 of 4
 NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)

(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0102-5A.5A-WPS-04 Rev:0 Dtd: 19.02.2019
Procedure Qualification Record No : BPE-0102-5A.5A-PQR-77 Dt: 27.08.14
Welding Process(es) : GTAW+SMAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402)
Joint Design : Single "V" Groove Butt Joint (W2 joint detail)
Backing : No (Root Pass) / Yes (Weld Material)
Backing Material : Weld Material
Root Spacing : As Per Joint Detail
Retainers : None
BASE METALS (QW-403)
P-No 5A Group No 1 to P-No 5A/4 Group No 1
OR
Specification, Type & Grade :SA 335 Gr.P22/SA 182 Gr.F22 CL.1/SA 234 WP22 CL.1
to Specification, Type & Grade :SA 335 Gr.P22/SA 182 Gr.F22 CL.1/SA 234 WP22 CL.1
Thickness & Dia. Of Test coupon : 38 mm & plate
Base Metal Thickness Range
a) Groove : 5 mm to 200 mm a) Groove : Weld production: 7.62,15.24 mm
b)Fillet :Weld production : ALL
Other :t>13 mm (for SMAW)
FILLER METALS (QW-404)
Process-1 Process-1
GTAW SMAW
Specification No. (SFA) : 5.28 5.5
AWS No. (Classification)/Filler : ER 80S B3L E 8018 B3L
F- No. : 6 4
A- No. : 4 4
Size of Filler Metal : 2.50 mm 3.15 mm
Weld Metal Thickness Range
a) Groove : Up to 16 mm Up to 200 mm
b) Fillet : ALL ALL
Electrode-Flux (Class) : NA NA
Electrode Trade Name : ADOR/D&H
Flux Trade Name : NA NA
Flux Type : NA NA
Consumable Insert NA NA
Filler Metal Product Form : BARE (Solid) NA
Other : NA NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : ALL Loading Temperature : 315° C
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate :65° C/hr Max.
Position of Fillet : ALL Soaking Temperature : 720 ±15˚C
PRE HEAT (QW-406) Soaking Time : 2 Hr
Pre heat Temperature (Minimum) : 250°C Cooling Rate : 50° C/hr Max.
Interpass Temperature (Maximum) : 315°C Unloading Temperature : 315° C
Pre heat Maintenance : YES
Method of Pre-heating (where reqd.) : Coil Heating
Note: Thermal cryons may be used for temp. measurement.

Page 3 of 4
 NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)

(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0102-5A.5A-WPS-04 Rev:0 Dtd: 19.02.2019
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas ARGON 99.995% Pure 10-12 LPM
Trailing Gas NONE NONE NONE
Backing Gas ARGON 99.995% Pure 10-12 LPM
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN(GTAW) & EP(SMAW)
Amps Range : See Table
Volts Range : See Table
Tungsten Electrode Size and Type : 2.4 mm dia & 2% Thoriated
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave : 1st pass String Bead/Rest pass Weave
Orifice or Gas Cup Size : 6 to 8 mm
Initial and Inter pass Cleaning : Grinding/ Brushing
Method of Back gouging : NO
Oscillation : <=3 times electrode dia
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : See Table
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual * NA =Not Applicable
Filler Metal Current
Sl. Volts Tr.Speed
Pass Process AWS Amps Remark
No. Dia (mm) Polarity Range mm/Min
Class. Range
1 Root GTAW ER 80S B3L 2.5 DCEN 90-98 16-18 84
2 Hot GTAW ER 80S B3L 2.5 DCEN 90-98 16-18 80
3 Sub- SMAW E8018 B3L 2.5 DCEP 90-91 18-20 79
4 Sequent SMAW E8018 B3L 3.15 DCEP 96-99 21-23 92
Pass
5 SMAW E8018 B3L 3.15 DCEP 79-81 20-23 86
Note (s): 1. Weaving not exceeding 3 times electrode dia.

Signature

Name

Date

Welding Engineer Quality Manager Client/Inspection/TPI

Page 4 of 4