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NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)


(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0101-1.1-WPS-05 Rev:4 Dtd: 02.04.2019
: TOYO/NSCL/MBOP/PIP/PQR-01 Rev.0 dt: 05.10.2010
Procedure Qualification Record No
Welding Process(es) : GTAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402)

Joint Design : Single "V" Butt Joint ( W1 JOINT Details) 70° ± 5°

Backing : No (Root Pass)/YES (Weld Material)


1.6mm ± 0.4mm
Backing Material : Weld Material t=5.08/7.11 mm

Root Spacing : As Per Joint Detail

Retainers : None 1.6 mm ± 0.8 mm


BASE METALS (QW-403)

P-No 1 Group No 1 to P-No 1 Group No : 2/1

OR

Specification, Type & Grade : SA 106GrB

to Specification, Type & Grade : SA 105/SA234 Gr.B

Thickness & Dia. Of Test coupon : 10.97 mm & 6" Dia

Base Metal Thickness Range

a) Groove Qualified : 5 to 21.94 mm a)Groove:Weld Production:5.08/7.11 mm

b)Fillet : Weld Production : ALL

FILLER METALS (QW-404)


Process-1
GTAW
Specification No. (SFA) : 5.18
AWS No. (Classification)/Filler : ER70S-2
F- No. : 6
A- No. : 1
Size of Filler Metal : 1.6 mm
Weld Metal Thickness Range
a) Groove : Up to 8 mm
b) Fillet : ALL
Brand name of consumable : ULTIMATE-18
Make : HONAVAR
Electrode-Flux (Class) : NONE
Flux Trade Name : NONE
Flux Type : NA
Electrode-Flux (Class) : NA
Electrode Trade Name : ADOR/D & H
Flux Trade Name : NA
Flux Type : NA
Consumable Insert NA
Filler Metal Product Form : BARE (Solid)
Other : NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : ALL Loading Temperature : NA
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate : NA
Position of Fillet : ALL Soaking Temperature : NA
PRE HEAT (QW-406) Soaking Time : NA
Pre heat Temperature (Minimum) : 10˚C Cooling Rate : NA
Interpass Temperature (Maximum) : 250°C- Unloading Temperature : NA
Pre heat Maintenance : NA Post Heat : NA
Page 1 of 6 EXHIBIT NO: WE-01 R2
NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)


(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0101-1.1-WPS-05 Rev:4 Dtd: 02.04.2019
Note: Thermosticks may be used for temp. measurement.
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas ARGON 99.995% Pure 10-12 LPM
Trailing Gas NONE NONE NONE
Backing Gas NONE NONE NONE
ELECTRICAL CHARACTERISTICS (QW-409)

Pulsing current or Power source : DC

Current or Polarity : EN(GTAW)

Amps Range : 125-165

Volts Range : 14-18

Tungsten Electrode Size and Type : 2.4 mm dia & 2% Thoriated

Mode of Metal Transfer (for GMAW) : NA

Electrode Wire Feed Speed Range : NA

TECHNIQUE (QW-410)

String or Weave : 1st Pass String Bead / Rest passes weave

Orifice or Gas Cup Size : 6 to 8 mm

Initial and Inter pass Cleaning : Grinding/ Brushing

Method of Back gouging : No

Oscillation : <=3 times electrode diameter

Closed to out Chamber : NA

Electrode Spacing : NA

Contact Tube to Work Distance : NA

Multiple or Single Pass (per side) : Multiple

Multiple or Single Electrode : Single

Travel Speed (Range) : 41-52

Peening : NO

Thermal Processes : NONE

Manual Or Automatic : Manual * NA=Not Applicable


Filler Metal Current
Sl. Volts
Pass Process AWS Amps Remark
No. Dia (mm) Polarity Range Tr.Speed mm/Min
Class. Range

1 Root GTAW ER 70S 2 1.6 DCEN 125-130 14-16 44

2 Hot GTAW ER 70S 2 1.6 DCEN 155-160 16-17 52

3 GTAW ER 70S 2 1.6 DCEN 127-132 15-18 41

Sub-
4 Sequent GTAW ER 70S 2 1.6 DCEN 128-133 16-18 44
Pass

5 GTAW ER 70S 2 1.6 DCEN 150-165 15-17 47

Note (s): 1. Weaving not exceeding 3 times electrode dia.

Signature

Name

Date

Welding Engineer Quality Manager Client/Inspection/TPI

Page 2 of 6 EXHIBIT NO: WE-01 R2


NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)


(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0101-1.1-WPS-06 Rev:4 Dtd: 02.04.2019
Procedure Qualification Record No : TOYO/NSCL/MBOP/PIP/PQR-01 Rev.0 dt: 05.10.2010
Welding Process(es) : GTAW+SMAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402)
Joint Design : Single "V" Butt Joint (W2.1 JOINT Detail)
Backing : No (Root Pass) / YES (Weld Material)
Backing Material : Weld Material
Root Spacing : As Per Joint Detail
Retainers : None
BASE METALS (QW-403)
P-No 1 Group No : 1 to P-No 1 Group No : 2
OR
Specification, Type & Grade : SA 106GrB
to Specification, Type & Grade : SA 105
Thickness & Dia. Of Test coupon : 10.97 mm & 6" Dia
Base Metal Thickness Range
a) Groove Qualified : 5 mm to 21.94 mm(Note 1) a)Groove:Weld Production Thk : 5.08/15.24 mm
b)Fillet : Weld Production: ALL
Other : t pass > 13 mm (for SMAW):NO
FILLER METALS (QW-404)
Process-1 Process-1
GTAW SMAW
Specification No. (SFA) : 5.18 5.1
AWS No. (Classification)/Filler : ER70 S-2 E 7018
F- No. : 6 4
A- No. : 1 1
Size of Filler Metal : 1.6 mm 2.5 mm
Weld Metal Thickness Range
a) Groove : Up to 8 mm Up to 13.94mm
b) Fillet ALL ALL
Electrode-Flux (Class) : NA NA
Electrode Trade Name : ADOR /D & H
Flux Trade Name : NA NA
Flux Type : NA NA
Consumable Insert NO NA
Filler Metal Product Form : BARE (Solid) NA
Other : NA NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : ALL Loading Temperature : NA
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate : NA
Position of Fillet : ALL Soaking Temperature : NA
PRE HEAT (QW-406) Soaking Time : NA
Pre heat Temperature (Minimum) :10˚C Cooling Rate : NA
Interpass Temperature (Maximum) : 250°C- Unloading Temperature : NA
Pre heat Maintenance : NA Post Heat : NA
Note: Thermosticks may be used for temp. measurement.

Page 3 of 6 EXHIBIT NO: WE-01 R2


NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)


(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0101-1.1-WPS-06 Rev:4 Dtd: 02.04.2019
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas ARGON 99.995% Pure 10-12 LPM
Trailing Gas NONE NONE NONE
Backing Gas NONE NONE NONE
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN(GTAW) & EP(SMAW)
Amps Range : 125-160 (GTAW) ; 80-90 (SMAW)
Volts Range : 14-17 (GTAW) ; 22-26 (SMAW)
Tungsten Electrode Size and Type : 2.4 mm dia & 2% Thoriated
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave : 1st Pass String Bead / Rest passes Weave
Orifice or Gas Cup Size : 6 to 8 mm
Initial and Inter pass Cleaning : Grinding/ Brushing
Method of Back gouging : No
Oscillation : <=3 times electrode diameter
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : 44-52 (GTAW) ; 41-47 (SMAW)
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual * NA=Not Applicable
Filler Metal Current
Sl. Volts Tr.Speed
Pass Process AWS Amps Remark
No. Dia (mm) Polarity Range mm/Min
Class. Range
1 Root GTAW ER 70S 2 1.6 DCEN 125-130 14-16 44
2 Hot GTAW ER 70S 2 1.6 DCEN 155-160 16-17 52
3 SMAW E7018 2.5 DCEP 80-84 22-24 41
Sub-
4 Sequent SMAW E7018 2.5 DCEP 86-90 23-26 44
Pass
5 SMAW E7018 2.5 DCEP 84-87 23-25 47
Note (s): 1. For pressure piping , use of this WPS shall be limited to thickness upto 19.0 mm only
2. Weaving not exceeding 3 times electrode dia.

Signature

Name

Date

Welding Engineer Quality Manager Client/Inspection/TPI

Page 4 of 6 EXHIBIT NO: WE-01 R2


NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)


(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0101-1.1-WPS-11 Rev:2 Dtd: 02.04.2019
Procedure Qualification Record No : TOYO/NSCL/MBOP/PIP/PQR-01 Rev.0 dt: 05.10.2010
Welding Process(es) : GTAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402)
Joint Design : Single "V" Socket Joint (W3 JOINT Detail)
Backing : No (Root Pass) / YES (Weld Material)
Backing Material : Weld Material
Root Spacing : As Per Joint Detail
Retainers : None
BASE METALS (QW-403)
P-No 1 Group No : 1 to P-No 1 Group No : 2
OR
Specification, Type & Grade : SA 106Gr B to SA105
to Specification, Type & Grade : A105
Thickness & Dia. Of Test coupon : 10.97 mm & 6" Dia
Base Metal Thickness Range
a) Groove Qualified : 5 to 21.94 mm a) Socket Weld :Weld Production -5.08 MM
b) Fillet : Weld Production:ALL
Other : t pass > 13 mm (for SMAW):NA
FILLER METALS (QW-404)
Process-1
GTAW
Specification No. (SFA) : 5.18
AWS No. (Classification)/Filler : ER70 S-2
F- No. : 6
A- No. : 1
Size of Filler Metal : 1.6 mm
Weld Metal Thickness Range
a) Groove : Up to 8 mm

Electrode-Flux (Class) : NA
Electrode Trade Name : ADOR /D & H
Flux Trade Name : NA
Flux Type : NA
Consumable Insert NO
Filler Metal Product Form : BARE (Solid)
Other : NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : ALL Loading Temperature : NA
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate : NA
Position of Fillet : ALL Soaking Temperature : NA
PRE HEAT (QW-406) Soaking Time : NA
Pre heat Temperature (Minimum) : 10˚C Cooling Rate : NA
Interpass Temperature (Maximum) : 250°C- Unloading Temperature : NA
Pre heat Maintenance : NA Post Heat : NA
Note: Thermosticks may be used for temp. measurement.

Page 5 of 6 EXHIBIT NO: WE-01 R2


NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)


(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0101-1.1-WPS-11 Rev:2 Dtd: 02.04.2019
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas ARGON 99.995% Pure 10-12 LPM
Trailing Gas NONE NONE NONE
Backing Gas NONE NONE NONE
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN
Amps Range : 125-160
Volts Range : 14-17
Tungsten Electrode Size and Type : 2.4 mm dia & 2% Throiated
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave : 1st Pass String Bead / Rest passes Weave
Orifice or Gas Cup Size : 6 to 8 mm
Initial and Inter pass Cleaning : Grinding/ Brushing
Method of Back gouging : No
Oscillation : <=3 times electrode diameter
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : 44-52 (GTAW)
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual * NA=Not Applicable
Filler Metal Current
Sl. Volts Tr.Speed
Pass Process AWS Amps Remark
No. Dia (mm) Polarity Range mm/Min
Class. Range
1 Root GTAW ER 70S 2 1.6 DCEN 125-130 14-16 44
2 Hot GTAW ER 70S 2 1.6 DCEN 155-160 16-17 52
3 GTAW ER 70S 2 1.6 DCEN 127-132 15-18 41
Sub-
4 Sequent GTAW ER 70S 2 1.6 DCEN 128-133 16-18 44
Pass
5 GTAW ER 70S 2 1.6 DCEN 150-165 15-17 47
Note (s): 1. Weaving not exceeding 3 times electrode dia.

Signature

Name

Date

Welding Engineer Quality Manager Client/Inspection/TPI

Page 6 of 6 EXHIBIT NO: WE-01 R2

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