QW -482 WELDING PROCEDURE SPECIFICATION (WPS)

(QW-200.1,Section IX,ASME Boiler & Pressure Vessel Code)

Company Name : FLOTECK ENGG SERVICES By : FES - QA

Client : BHARAT PETROLEUM CORPORATION LIMITED

Project

Welding Procedure Specification No : FES/ BPCL/ WPS-01 (PROPOSED WPS) Date :

Supporting PQR No : FES/PQR-01 Revision No: 00 Dated :

Welding Process(es) : SMAW Type(s) Manual

(Automatic,Manual Machine or Semi Auto)

JOINTS (QW-402) 60 to 70 ̊̊
Joint Design : As per "issued for construction" drawing

Root space : As per "issued for construction" drawing

Backing Material (Type) : No

12MM THK 1 to 1.5 mm
Backing Material (Type) : None

2 to 3 mm
Metal Nonfusing Metal
Nonmetallic Other
(All Dimensions are in mm)

BASE METALS (QW-403)

P.No : 1 Group No : 1 TO P.No : 1 Group No: : 1
OR
Specification type & grade: : IS 2062 Gr A/B/C
To
Specification type & grade: : IS 2062 Gr A/B/C
OR
Chem. Analysis & Mech. Properties : -------------
TO
Chem.Analysis & Mech. Properties : -------------
THICKNESS RANGE QUALIFIED

Base Metal : Groove :- 5mm to 24mm Fillet :- ALL THIK

Pipe Dia Range : Groove :- Any OD in the thickness range of 5 to 24mm Fillet :- ALL THIK

Other :

FILLER METALS (QW-404) SMAW

Spec. No (SFA) 5.1

AWS No (Class) E6013
F. No. 2
A No. 1
Size of Filler Metals Dia in mm Ø2.5mm,Ø3.15mm
Deposited Weld Metal ~12mm
Groove Up to 24mm
Thickness Range Qualified :
Fillet Any Size
Electrode Flux (Class) NA
Flux Trade Name NA
Consumable Insert NA
Other None
Page -1/2
 QW -482 WELDING PROCEDURE SPECIFICATION (WPS)

FES/BPCL/WPS-01 Rev. No - 00
(QW-200.1,Section IX,ASME Boiler & Pressure Vessel Code)
POSTWELD HEAT TREATMENT (QW-407)
POSITION (QW-405)
Position(s) of Groove : ALL
Welding Progression : Up hill NOT APPLICABLE
Position (S) of Fillet : All

PREHEAT (QW-406) GAS (QW-408)

: 10° C - UP to 19mm
Preheat temp. Min
100° C - 20mm to 38mm
Interpass Temp. Max. : 250° c NOT APPLICABLE
Preheat Maintanance : N/A

(Continuous or special heating where applicable)

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC : DC Polarity : DCEN
Amps. (Range) : 80-160 Amps. Volts (Range) : 18 - 26 V
Amps and Volts range should be recorded for each electrode size, position, and thickness etc.
This information may be listed in a tabular form similar to that shown below.
Tungsten Electrodes Size and Type : NA
Mode of metal transfer for GMAW : NA

Electrode Wire feed speed range : NA

TECHNIQUE (QW-410)
String or weave bead : Stringer (Weaving width < 3 times core dia of electrode.)
Orifice or Gas cup size : Not applicable
Initial & Interpass cleaning (Brushing,Grinding etc) : By wire brushing & grinding
Methord of back Gouging : Gouging by Grinding
Ossillation : None
Contact tube to work dostance : Not applicable
Multiple or single pass (per side) : Multiple
Multiple or single electrodes : Single
Travel speed (Range) : Not applicable
Elotrod spacing : Not applicable
Manual or Automatic : Manual
Peening : Not permitted.
Use of thermal process : Not applicable
Other : None
Weaving width shall not exceed 3 times the core wire diameter

Travel Other (e.g. remarks,

Filler metal Current Volt range speed comments, Hot wire
Weld Layer (s) Process
(V) range(mm/ addition,Technique,
Type mnt) Torch angle,etc.
class Dia.(mm) Amps. Range
polar
SMAW E 6013 Ø 2.5 DCEN 80-100 ____
Root & Subseq. Pass SMAW E 6013 Ø 3.15 DCEN 100-140 18-28 70 ____
SMAW E 6013 Ø 3.15 DCEN 140-160 ____

Prepared by : Approved by :

Signature : Signature :
Name : Name :
Date : Date :
page -2/2
 WELDING PROCEDURE QUALIFICATION RECORD (WPQR)

:CONSTRUCTION OF NEW 2400 KL MS Welding Data Sheet

PROJECT TANK,ASSOCIATED CIVIL & PIPE LINE WORK Welder Name
CLIENT AT SANKARI
: BHARAT DEPOT.
PETROLLEUM CORPORATION LTD. WQT No
CONSULTANT : BUREAU VERITES INDIA PVT LTD. WPS No

CONRACTOR : M/s FLOTEK ENGG SERVICES. PQR No

Base Material : IS 2062 Welding Process :

Preheat Temperature : Joint Type :
Interpass Temperature Dimension Of :
test Coupon

Thickness : 12 mm Welding :
Progression
Filler Material Current Travel Speed
Weld Layer(s) Process Dia meter Volts Range (V) Range
Class (mm) Polarity. Amp. Range(A) mm/min
ROOT SMAW
HOT PASS SMAW
FILL UP SMAW
FINAL 1 SMAW
FINAL 2 SMAW

DPT of Backchip : Acceptable Backchip Welding (If Applicable)

FILL UP
FINAL 1
FINAL 2

Root Pass : Acceptable Release For RT Micro Test

Visual Inspection : Acceptable Fracture Test
FLOTEK ENGG SERVICES BUREAU VERITES
SIGNATURE :
NAME :
DATE :
 Test Date
Elect./Filler Make : GEE limmited
Elec./Filler Class :

Elect./Filler Batch No

Position
Backing : weld metal
Gas Flow Rate Shielding NA

Gas Flow Rate Backing NA

Heat Input J/mm Remarks

If Applicable)

Micro Test
Fracture Test
BUREAU VERITES INDIA PVT LTD/BPCL