WELDING PROCEDURE SPECIFICATIONS (WPS)

Company : UNIVERSITAS NEGERI YOGYAKARTA Prepared by : Hanifan Nugroho - B2

Welding procedure Spec. No. : 1 Date : 01-09-2020 Rev No.: -
Supporting PQR No. : -
Welding Process : SMAW Type : Manual

Joint ( QW-402 ) Detail Joint

Joint Design : Single "V" groove
Root Spacing : 2.8
Backing : Yes No v
Backing Material : -
(Refer to both backing and retainers)

v Metal Non Fusing Metal

Non Metalic Other

Sketches, Production drawings, Weld symbols or written description
should show the general arragement of the part to be welded, where
applicable, the root spacing and the details of weld groove may be
specified.
( Sketches may be attached to ilustrate joint design, weld layer and
bead sequence, e.g. for notch toughness procedures, for multiple process
procedure, etc. )
Base Metal ( QW-403 )
P-No. : 32 Group No. : - to P-No. : 32 Group No. : -
OR
Specification type and grade, or UNS Number : C23000
to Specification type and grade , or UNS Number : C23000
OR
Chem. Analysis and Mech. Properties : -
to Chem. Analysis and Mech. Properties : -
Thickness Range :
Base Metal : Groove : 13 mm Fillet : -
Maximum Pass Thickness ≤ 1/2 in. (13 mm) (Yes) v (No)
Other :

Filler Metal ( QW-404 )

Spec. No. (SFA) 5.6
AWS No. ( Class ) EcuSI
F - No. 32
A - No. 1
Size of Filler Metals 2.6 mm, 3.2 mm
Filler Metal Product From -
Supplemental Filler Metal -
Weld Metal
Deposited Thickness:
Groove Max 50 mm
Fillet -
Electrode - Flux ( Class ) -
Flux Type -
Flux Trade Name -
Consumable Insert -
Other

*Each base metal-filler metal combination should be specified individually

WPS No. : 01/WPS-ASME/UNY/2020

Position ( QW-405 ) Posweld Heat Treatment ( QW-407 )
Position (s) of Groove : 1G PLATE Temp Range : -
Welding Progression : Up - Down - Time Range : -
Position (s) of Fillet : - Other : -
Other : N/A
Preheat ( QW-406 ) Gas ( QW-408 )
Preheat Temp. (Min) : Min 10 deg C Percent Composition
Interpass Temp. (Max) : Max 250 deg C Gas (es) Mixture Flow Rate
Preheat Maintenance : - Shield : N/A N/A
Other : Trail : - - -
(Continous or special heating, where applicable, should be specified) Backing : - - -
Other : - - -
Electrical Characteristics ( QW-409 )

Filler Metal Current Wire Feed Energy or Travel

Weld Amps Volts
Process Classifi- Type and Speed Power Speed Other
Pass(es) Diameter (Range) (Range)
cation Polarity (Range) (Range) (Range)
1 SMAW 5.6 2.5 mm DCEP 50-70 - - 20-26 3-5 -
2 SMAW 5.6 3.0 mm DCEP 70-110 - - 20-27 5-6 -
3 SMAW 5.6 4.0 mm DCEP 100-150 - - 20-28 5-6 -
4 SMAW 5.6 5.0 mm DCEP 140-180

Pulsing Current : DC Heat Input (max.) :

Tungsten Electrode Size and Type : -
Mode of Metal Transfer for GMAW (FCAW) : -
Electrode Wire Feed Speed Range : -
Other : -
Technique ( QW-410 )
String or Weaving : Stringer and Weave Bead
Orifice or Gas Size : -
Initial and Interpass Cleaning : Grinding
Methode of Back Gouge : -
Oscillation : -
Contact Tube to Work Distance : -
Multiple or Single Pass ( per side ) : Multiple
Multiple or Single Electrode : Multiple
Electode Spacing : -
Peening : -
Other : -

Approved by, Reviewed & witnessed by, Prepared by,

( ) ( ) (Rahmadi Nurapela)