FORM QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Organization Name Politeknik Negeri Banjarmasin By Muhammad Munadi

Welding Procedure Specification No. Date Supporting PQR No.(s)
Revision No. Date

Welding Process(es) SMAW & GTAW Type(s) MANUAL

(Automatic, Manual, Machine, or Semi-Automatic)

JOINTS (QW-402) Details

Joint Design Double V
Root Spacing
Backing: Yes No
Backing Material (Type) N/A
(Refer to both backing and retainers)

Metal
Nonfusing Metal
Nonmetallic
Other
Sketches, Production Drawings, Weld Symbols, or Written Description
should show the general arrangement of the parts to be welded. Where
applicable, the details of weld groove may be specified.

Sketches may be attached to illustrate joint design, weld layers, and

bead sequence (e.g., for notch toughness procedures, for multiple
process procedures, etc.)]

*BASE METALS (QW-403)

P-No. 1
Group No. 1 to P-No. 1 Group No. 1
OR
Specification and type/grade or UNS Number ASTMA A 106 Grade B
to Specification and type/grade or UNS Number ASTMA A 106 Grade B
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range: 5 to 22 mm
Base Metal: Groove Fillet
Maximum Pass Thickness S 1/2 in. (13 mm) (Yes) (No)
Other

*FILLER METALS (QW-404) GTAW SMAW

Spec. No. (SFA) A5-1B A5-1
AWS No. (Class) ER709-2 E-7018
F-No. 6 4
A-No.
Size of Filler Metals
Filler Metal Product
Form Supplemental
Filler Metal Weld Metal
Deposited Thickness:
Groove
Fillet
Electrode-Flux (Class)
Flux Type
Flux Trade Name
Consumable Insert
Other

*Each base metal-filler metal combination should be recorded individually.

(07/13)
 FORM QW-482 (Back)
WPS No. Rev.

POSITIONS (QW-405)
Position(s) of Groove ALL
Welding Progression: Up Hill Down
Position(s) of Fillet N/A
Other

PREHEAT (QW-406)
Preheat Temperature, Minimum min 10 deg C
Interpass Temperature, Maximim N/A
Preheat Maintenance N/A
Other
(Continuous or special heating, where applicable, should be
recorded)

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal

Current
Weld Classifi- Type and Amps
Pass(es) Process cation Diameter Polarity (Range)

Amps and volts, or power or energy range, should be recorded for

Pulsing Current

Tungsten Electrode Size and Type

Mode of Metal Transfer for GMAW (FCAW)

Other

TECHNIQUE (QW-410)
String or Weave Bead
Orifice, Nozzle, or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc.)

Method of Back Gouging

Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (Per Side)
Multiple or Single Electrodes
Electrode Spacing
Peening
Other

(07/10)