WELDING PROCEDURE SPECIFICATION (WPS)

Construction Code: (ASME Sec IX)

Project Name:

WPS No: PMPL/L&T/WPS/08 Date: Supporting PQR No:- PMPL/L&T/PQR/08

Revision No:-0 Date:
Welding Process(es):- GTAW Type:- MANUAL
JOINTS (QW-402)
Joint Design:- AS SHOWN IN SKETCH
Root Spacing:- AS SHOWN IN SKETCH
Backing:- N/A
Backing Material (Type) : N/A

Joint Design Used:-

PREHEAT (QW-406)
BASE METALS (QW-403)
Preheat Temperature, : -20°C
Interpass Temperature : - 175 °C
P-No. 8 Group No.1 to P-No. 8 Group No.:-1
Preheat Maintenance: - NA
Other:-NA
POST HEAT(QW-406)
Thickness Range:
POSTHEAT Temperature : -
Base Metal :- Groove:- up to 20mm Fillet: ANY SIZE
Pipe Dia. (mm) groove: NA RATE OF HEATING : -NA
Maximum Pass Thickness≤ ½ in. ( 13 mm ) Yes:-Y No:- RATE OF COOLINHG: - NA
FILLER METALS (QW -404) GTAW SMAW
SFA No: 5.9 5.4 POST WELD HEAT TREATMENT (QW407)
AWS CLASS: ER308-16 E308-16 Temperature Range: NA-
F. No. 6 5 SOCKING Time range: -NA
A. No. 8 8 Other:-NA
Size of Filler Metals 2.5mm 2.5,3.15mm GAS (QW-408)
Filler Metal Product Form Percent Composition
Deposited Weld Metal Thickness
Gases Mixture Flow Rate
Range:
Thickness Range (Groove) 5mm Max 15mm Shielding NA NA NA

Thickness Range (Fillet) NA NA Trailing NA NA NA

NAElectrode Flux( Class) NA NA Backing NA NA NA
FlNAuNAxNA Type:- NA NA
Flux Trade Name NA NA
Consumable Insert NA NA
Other NA NA
POSITIONS (QW -405)
Positions of groove: 2G
Welding Progression:- Up: NA Down: NA
Position(s) of Fillet:-ALL
Other:-NA
ELECTRICAL CHARACTERISTCS (QW-409) TECHNIQUE (QW-410)
Current : (AC or DC) : GTAW: AC or DC SMAW : AC or DC String or Weave Bead: EITHER
Polarity : (SP or RP) : GTAW: DCEN SMAW: DCEP Orifice or Gas Cup Size : NA
Metal Transfer Mode for GMAW/FCAW: NA Initial & Interpass Cleaning(Brushing, Grinding etc) :YES
Tungsten Electrode Size and Type: 2.5 Method of Back Gouging : NA
Electrode Wire Feed Speed Range: NA Oscillation: NA
Other:- Contact Tube to Work Distance: NA
Multiple or Single Pass (per side): MULTIPLE
Multiple or Single Electrodes: SINGLE
Electrode Spacing:- NA
Travel Speed (range): 40mm/min
Peening:
Heat
Weld Filler Metal Type Input
Process Size Other
Layer(s) Amp. Volt. (KJ/
F-No. A-No. SFA No. mm
Range Range mm)

Root 6 5 5.9
GTAW 2.5 DCEN 40-50 15-22 -- --
FILLU
5 8 5.4
P SMAW 2.5 DCEP 60-80 20-26 -- --
FINAL
5 8 5.4
L SMAW 3.15,4 DCEP 80-100 20-26 -- --
Remark :

Rev.No

Reviewed & Approved by

0 Prepared By
L&T