QW -482 WELDING PROCEDURE SPECIFICATION (WPS)

TANKAGE WORKS AT DHARMAPURI TERMINAL OF VDPL PROJECT

(QW-200.1,Section IX,ASME Boiler & Pressure Vessel Code)

Company Name : BRIDGE & ROOF CO.(I)LTD By : B & R - QA

Client : HINDUSTAN PETROLEUM CORPORATION LIMITED.

Project : TANKAGE WORKS AT DHARMAPURI TERMINAL OF VDPL PROJECT

Welding Procedure Specification No : B&R/ HPCL/71110/ WPS-01 (PROPOSED WPS) Date : 03-08-2020

Supporting PQR No : B&R/IOCL/51177/PQR-01 Revision No: 0 Dated : 29.01.2020

Welding Process(es) : SMAW Type(s) Manual

(Automatic,Manual,Machine or Semi Auto)

JOINTS (QW-402) 60 to 70 ̊̊
Joint Design : Single V :- 65°±5 as shown in sketch
Backing Material (Type) : (Yes) : ------- (No) No
Backing Material (Type) : Weld Metal 12MM THK 1 to 1.5 mm

2 to 3 mm
Metal Nonfusing Metal
Nonmetallic Other
(All Dimensions are in mm)

BASE METALS (QW-403)

P.No : 1 Group No : 1 TO P.No : 1 Group No: : 1
OR
Specification type & grade: : IS 2062 Gr A/B/C
To
Specification type & grade: : IS 2062 Gr A/B/C
OR
Chem. Analysis & Mech. Properties : -------------
TO
Chem.Analysis & Mech. Properties : -------------
THICKNESS RANGE QUALIFIED

Base Metal : Groove :- 5mm to 24mm Fillet :- Any Size

Pipe Dia Range : Groove :- Any OD in the thickness range of 5 to 24mm Fillet :- Any Size

Other :

FILLER METALS (QW-404) SMAW

Spec. No (SFA) 5.1

AWS No (Class) E7018
F. No. 4
A No. 1
Size of Filler Metals Dia in mm Ø2.5mm, Ø3.15mm
Deposited Weld Metal ~12mm
Groove Up to 24mm
Thickness Range Qualified :
Fillet Any Size
Electrode Flux (Class) NA
Flux Trade Name NA
Consumable Insert NA
Other None
Page -1/2
 QW -482 WELDING PROCEDURE SPECIFICATION (WPS)

B&R/ HPCL/71110/ WPS-01 Rev. No - 0

(QW-200.1,Section IX,ASME Boiler & Pressure Vessel Code)
POSTWELD HEAT TREATMENT (QW-407)
POSITION (QW-405)
Position(s) of Groove : ALL
Welding Progression : Uphill NOT APPLICABLE
Position (S) of Fillet : All

PREHEAT (QW-406) GAS (QW-408)

: 10° C - UP to 19mm
Preheat temp. Min
100° C - 20mm to 38mm
Interpass Temp. Max. : 250° c NOT APPLICABLE
Preheat Maintanance : N/A
(Continuous or special heating where applicable)

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC : DC Polarity : DCEP
Amps. (Range) : 80-180 Amps. Volts (Range) : 18 - 26 V
Amps and Volts range should be recorded for each electrode size, position, and thickness etc.
This information may be listed in a tabular form similar to that shown below.
Tungsten Electrodes Size and Type : NA
Mode of metal transfer for GMAW : NA
Electrode Wire feed speed range : NA

TECHNIQUE (QW-410)

String or weave bead : Stringer (Weaving width < 3 times core dia of electrode.)

Orifice or Gas cup size : Not applicable

Initial & Interpass cleaning (Brushing,Grinding etc) : By wire brushing & grinding
Methord of back Gouging : Gouging by Grinding
Ossillation : None
Contact tube to work dostance : Not applicable
Multiple or single pass (per side) : Multiple
Multiple or single electrodes : Single
Travel speed (Range) : Not applicable
Elotrod spacing : Not applicable
Manual or Automatic : Manual
Peening : Not permitted.
Use of thermal process : Not applicable
Other : None
Weaving width shall not exceed 3 times the core wire diameter
Filler metal Current Travel Other (e.g. remarks,
Volt range speed comments, Hot wire
Weld Layer (s) Process
Type (V) range(m addition,Technique,
class Dia.(mm) Amps. Range
polar m/mnt) Torch angle,etc.

SMAW E 7018 Ø 2.5 DCEP 80-110 ____

Root & Subseq.
SMAW E 7018 Ø 3.15 DCEP 100-140 18-28 100 ____
Pass
SMAW E 7018 Ø 3.15 DCEP 140-180 ____
Prepared by : Approved by :

Signature : Signature :

Name : Name :
Date : Date :
page -2/2
 PROJECT : TANKAGE WORKS AT DHARMAPURI TERMINAL OF VDPL PROJECT

WELDING PROCEDURE QUALIFICATION RECORD (WPQR)

Welding Data Sheet
PROJECT : HINDUSTAN PETROLEUM CORPORATION LIMITED. Welder Name: Test Date:
CLIENT : HINDUSTAN PETROLEUM CORPORATION LIMITED. WQT No : Elect./Filler Make :
CONSULTANT : MECON LIMITED WPS No : Elec./Filler Class :
CONRACTOR : BRIDGE AND ROOF COMPANY INDIA LIMITED PQR No : Elect./Filler Batch No :

Base Material : : Welding Process : Position : :

Preheat Temperature : : Joint Type : Backing : :

Dimension Of test
Interpass Temperature : : : Gas Flow Rate Shielding: NA
Coupon

Thickness : : Welding Progression : Gas Flow Rate Backing: NA

Filler Material Current

Travel Speed Range
Weld Layer(s) Process Volts Range (V) mm/min Heat Input J/mm Remarks
Dia meter
Class (mm) Polarity. Amp. Range(A)

DPT of Backchip : Acceptable Backchip Welding (If Applicable)

Root Pass : Acceptable Release For RT Micro Test

Visual Inspection : Acceptable Fracture Test
BRIDGE AND ROOF CO.(I) LTD MECON/HPCL
SIGNATURE :
NAME :
DATE :