QW – 482 WELDING PRODUCER SPECIFICATION (WPS)

(See QW – 2001.1, Section IX ASME Boiler and Pressure Vessel Code)

Company Name: MIZZEN MARINE PVT LIMITED By:
Welding Procedure Specification No.: MMPL/W28/WPS/SMAW/3G/008 Rev.: 00 Date: 13/10/2022
Supporting PQR (s): MMPL/W28/PQR/SMAW/3G/008 Rev.: 00 Date: 13/10/2022
Welding Process (es): SMAW Type (s): MANUAL
JOINTS (QW-402)
Joints Design: Butt Joint
Root Spacing:
Backing:NO
Backing Material Type: NA

BASE METAL (QW-403)

Specification Type and grade IS2062E350BR DH36
To Specification Type and grade IS2062E350
Thickness Range:
Base Metal: < (13 mm ) Groove: --- Fillet:
Maximum Pass Thickness: 12 TO 50MM Yes_____√_______ No__________

FILLER METALS (QW-404) 1 2

Spec. No (SFA) A 5.20 ---
AWS No (Class) E7018 ---
F-No --- ---
A-No --- ---
Size of filler Metals 3.15 MM ---
Filler metal Product form ESAB ---
Weld Metal (Deposited Thickness) --- ---
Groove --- ---
Fillet --- ---
Electrode-Flux (class) NA ---
Flux Trade Name --- ---
Consumable Insert --- ---
Other NA ---

QW-482
WPS NO: MMPL/W28/WPS/SMAW/3G/008 Rev.: 00 Date: 13/10/2022

Position (QW- 405) POSTWELD HEAT TREATMENT (QW-407)

Position (s) : 3G Temperature N.A.
Welding Progression : UPHILL Time Range N.A
Position (s) of fillet : -----
Inter-pass Temp : > Pre Heat Temp. GAS (QW-408)
Preheat Maintenance : 200-400F Percent Composition
Gas(es) Mixture Flow Rate
Shielding -- -- -- .
Trailing -- -- -- .
Backing -- -- -- .
Other -- -- -- .

Electrical Characteristics (QW-409)

Current AC or DC DC Polarity (EP)
Amps (Range) 80 – 140 amp, Volts (Range) 18 to 30 V
Amps and volts range should be recorded for each electrode Size, position and thickness etc.
(This information may be listed in a tabular similar to that show below)
Technique (QW-410)
String or weave bead – WEAVE
Initial and inter pass cleaning (Brushing Grinding etc.)- GRINDING & BRUSHING
Method of back gouging: -
Oscillation N.A
Multiple or Single Pass (per side): Multiple
Multiple or Single Electrode – Single
Travel Speed (Range) 75-100 mm /min
Peening NA
Other ----
Travel
Weld Dia. Type Amp Volt Speed
Process Class Other
Layer(s) (mm) Polarity Range Range Range
mm/ min
Root Run SMAW E7018 3.15 DCEP 83 23.2 180-220 -----
Inter Pass Run SMAW E7018 3.15 DCEP 93 31.4 180-220 -----
Final Run SMAW E7018 3.15 DCEP 101 25.3 180-220 -----
Inter Pass Run SMAW E7018 3.15 DCEP 110 23.4 180-220 -----
Final Run SMAW E7018 3.15 DCEP 115 23.5 180-220 -----
Prepared by: Visweswaran Gandhi Approved by:

Signature: Signature:
Date: Date:
 W- 483 PROCEDURE QUALIFICATION RECORDS (PQR)
(See QW – 200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Condition Used to Weld Test Coupon.
Company Name: MIZZEN MARINE PVT LIMITED
Procedure Qualification Record No.MMPL/W28/PQR/SMAW/3G/008 REV 00 DATE: 13/10/2022
WPS No.: MMPL/W28/WPS/SMAW/3G/008 REV 00 DATE: 13/10/2022
Welding Process (es): SMAW Type (Manual Automatic, Semi auto): MANUAL
JOINTS (QW-402)

BASE METAL (QW-403) GAS (QW-408)

Material Spec.: IRS GR DH36 TO IRS GR Percent Composition
DH36 Gas(es) Mixture Flow Rate
Shielding -- -- -- .
Type or Grade: Gr DH36 Trailing -- -- -- .
Thickness of Test Coupon: 25mm Backing -- -- -- .
Dimension of Test Coupon:350 (L) Other -- -- -- .
Other: NA
FILLER METALS (QW-404) Electrical Characteristics (QW-409)
Spec. No (SFA): SFA 5.1 Current AC or DC AC Polarity (EP)
AWS No (Class): E7018 Amps (Range) 80 – 140-amp,
F-No. 4 , A-No. Volts (Range) 18 to 30V
Size of filler Metals:3.15 mm Amps and volts range should be recorded for each
Filler metal Product form: NA electrode Size, position and thickness etc.
Weld Metal (Deposited Thickness) (This information may be listed in a tabular similar to
Groove: -- that show below)
Fillet: - POSTWELD HEAT TREATMENT (QW-407)
Electrode-Flux (class): NA Temperature N.A.
Flux Trade Name: NA Time Range N.A.
Consumable Insert: NA Technique (QW-410)
Other: NA String or weave bead: NA
Initial and inter pass cleaning: GRINDING &
BRUSHING
Preheat (QW-406)
Method of back gouging: GRINDING & BRUSHING
Inter-pass Temp.: > Pre Heat Temp.
Oscillation: N.A
Preheat Maintenance: NA
Multiple or Single Pass (per side): Multiple
Multiple or Single Electrode: Single
 Position (QW- 405) Travel Speed (Range): 75-100 mm /min
Position (s) Groove : 3G Peening: NA
Welding Progression : NA Other ---
Position (s) of fillet : ---
QW-483
Tensile Test (QW-150)
Ultimate Ultimate Type of
Width Thk. Area
Specimen Total Load Unit Stress failure & Result
mm Mm mm2
KN MPa Location
T1 25.01 24.95 624.00 363.98 583.3 In PM Satisfactory
T2 25.02 24.95 624.25 359.87 576.5 In PM Satisfactory
Guided Bend Test (QW-160)
SIDE BEND TEST SB1 SB2 SB3 SB4
Specimen Size 10mm 10mm 10mm 10mm
Mandrel Size =4t= 40mm Ø 40mm Ø 40mm Ø 40mm Ø.
Angle of Bend 180o 180o 180o 180o
Result Satisfactory Satisfactory Satisfactory Satisfactory
Toughness Test (QW-170)
Specimen Notch Notch Test Impact values Drop weight
No Location Temp Temp Ft lbs % shear Mils Break (Y/N)
N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.
Hardness Test Charpy V Notch impact Test
Result Result
TOP (Req. BOTTOM (Req. Location WM Fusion Line HAZ
350 Max) 350 Max)
WELD 210,213,215 209,210,212 Size of Specimen (mm) 10*10*55 10*10*55 10*10*55
HAZ (Left) 191,192,193 188,189,191 Test Temperature 20 20 20
HAZ (Right) 189,192,192 189,191,192 Energy Absorbed (Joules) 1 44 10 32
PM (Left) 185,186,187 182,183,185 Energy Absorbed (Joules) 2 58 8.00 30
PM (Right) 186,187,188 182,182,183 Energy Absorbed (joules) 3 54 14 32
Average. Rage (Joules) 52.00 10.67 31.33
Remarks Satisfactory Remarks Satisfactory Satisfactory Satisfactory
Welding witnessed by: - Mr.BALA MURUGAN of IRS(Mumbai)
Welder Name: Mr. RAVINDRA KUMAR Clock No. – NA, Stamp No. RBM
Test conducted by:
Laboratory Report No.E2210976, Dated 26/11/2022

We certify that the statement in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requirements of sections IX of the ASME Boiler and Pressure Vessel Code.
Organization: IRS, Mumbai

Date: ___________ Certified By: _______________________

(Details of record of tests are illustrative only and may be modified to confirm to the type and number of tests
required by the code.)