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Thickness Range:
Base Metal : Groove 4.8 mm to 50 mm Fillet : All Sizes
Plate Thickness : 25 mm
Other
( Amps and Volts range should be recorded for each electrode size, position and thickness, etc. This information
may be listed in tabular format as per below.)
TECHNIQUE (QW-410)
String or Weave Bead Stringer Bead / Weave Bead ( Weaving not greater than 3 times Electroder Diameter)
Orifice or Gas Cup Size -------
Initial and interpass Cleaning (Brushing, Grinding etc.) Brushing & Grinding
Method of Back Gouging Back chip grinding and LP test
Oscillation --------
Contact Tube to Work Distance --------
Multiple or Single Pass (Preside) Multi Pass
Multiple or Single Electrodes Single Electrode
Manual or Automatic Manual
Travel Speed (Range) See Below Table
Peening N.A.
Other
Root Run SMAW E316-16 3.15 mm DC EP 90-120 20-25 85mm to 115 mm ----
ANY LAYER SMAW E316-16 4.00 mm DC EP 140-180 20-25 100mm to 135mm ----
Backchip Grinding and D.P.
ANY LAYER SMAW E316-16 3.15 mm DC EP 90-120 20-25 100mm to 135mm ----
ANY LAYER SMAW E316-16 4.00 mm DC EP 140-180 20-25 100mm to 135mm ----
Prepared By: Reviewed & Approved By :
Bhavin Sukhadiya
90mm to 105
1 (R/R) SMAW 3.15 mm 95-115 20-25
mm
105mm to
2nd Layer SMAW 4.00 mm 130-150 20-25
120mm
3rd to 12th 105mm to
SMAW 3.15 mm 130-150 20-25
Layer 130mm
Backchip Grinding and D.P.
8th to 15th 105mm to
SMAW 4.00 mm 95-115 20-25
Layer 120mm
PREHEAT (QW-406)
Preheat Temp. Ambient
Interpass Temp. 150˚C Max.
QW- 483 PROCEDURE QUALIFICATION RECORDS (PQR)
PQR No. ITECH/PQR/01 Date :
Tensile Test (QW-150)
Other Tests
Visual Examination of Completed weld -- Satisfactory
Radiography Test : Satisfactory Report No. -
We certify that the statements in this record are correct and that the test welds were prepared, welded
and testd in accordance with the requirements of Section-IX of ASME code.
Bhavin Sukhadiya
SAWANT STEEL & ALLOYS
WELDING PROCEDURE SPECIFICATION (WPS)
(As per Form QW-482, Section IX, ASME Boiler & Pressure Vessel Code Section)
Thickness Range:
Base Metal : Groove 1.5 mm to 40 mm Fillet : All fillet Sizes on all base metal Thickness & all
diameters
Plate Thickness : 20 mm
Other NIL
TECHNIQUE (QW-410)
String or Weave Bead Stringer Bead / Weave Bead ( Weaving not greater than 3 times Electroder Diameter)
Orifice or Gas Cup Size -------
Initial and interpass Cleaning (Brushing, Brushing & Grinding
Grinding etc.)
Method of Back Gouging Back chip grinding and LP test
Oscillation NA
Contact Tube to Work Distance -
Multiple or Single Pass (Per side) Multi Pass
Multiple or Single Electrodes Single Electrode
Manual or Automatic Manual
Travel Speed (Range) 2" to 4" inch/min.
Peening Not allowed
Other -
90mm to
1 SMAW 3.15 mm 95-115 20-25
105 mm
105mm to
2 SMAW 4.00 mm 130-150 26-28
120mm
105mm to
3 SMAW 4.00 mm 130-150 26-28
130mm
Backchip Grinding and D.P.
105mm to
4 SMAW 3.15 mm 95-115 20-25
120mm
BASE METAL (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec. : ASTM A-216 to ASTM A216 Temperature Stress relieving at 600˚C
Type or Grade : Gr. WCB to Gr. WCB Shoking time :Min. 1 Hrs/Inch
Others -
P-No.: 1 TO P-No.: 1 GAS (QW-408)
Thickness of Test Coupon : 20 mm THK Plate Gas(es) Mixture Flow Rate
Diameter of Test Coupon : N.A. Shielding ---- ---- ----
Other : Trailing ---- ---- ----
Backing ---- ---- ----
FILLER METAL (QW-404) ELECTRICAL CHARACTARISTICS (QW-409)
SFA Specification : SFA 5.1 Current : D.C.
AWS Classification : E 7018 Polarity : Electrode Positive
Filler Metal F-No. : 4 Amps. : 95-150 Volts : 20 -28
Weld Metal Analysis A-No. : 1 Tungsten Electrode Size : ----
Size of Filler Metal : 3.15MM , 4MM Gas Cup Size : ----
Filler Metal : ----
Other : ---- TECHNIQUE (QW0410)
Weld Metal Thickness : 20MM Travel Speed 90-130 mm/min.
String or Weave Bead String/Weave Bead
POSITION (QW-405) Oscillation NIL
Position of Groove : 1G Multipass or Single Pass Multipass
Weld Progression: Uphill Other Single
Other ---
PREHEAT (QW-406)
Preheat Temp. Ambient / 100°C
Interpass Temp. 250˚C Max.
Others NIL
QW- 483 PROCEDURE QUALIFICATION RECORDS (PQR) [ Back]
PQR No. SSA/PQR/001 Date : 20-04-2024
Tensile Test (QW-150)
Cross Ultimate
Ultimate
Specimen Section Tensile Type of Failure &
Width Thickness Total Load
No. Area Stress Location
[kN]
mm2 N/mm2
24SA01-T1 19.10 20.00 382.00 189.30 495.50 ON PM
24SA01-T2 19.15 20.00 383.00 190.10 496.30 ON PM
24SA01-T3 19.07 20.00 381.40 189.80 497.60 ON PM
24SA01-T4 19.20 20.00 384.00 190.25 495.40 ON PM
Test Report No- TC1265124000000983F Dated 27-02-2024
By Adhik Pawar