CR3 (India) Private Limited

QW - 483 PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name : M/s. CR3 (India) Private Limited Client Name: M/s. OQ Methanol - Oman
PQR No. & :
WPS NO:
Welding Process(es) : GTAW (Gas Tungsten Arc Welding).
Type(s) : MANUAL
JOINT (QW - 402) Groove Design of Test Coupon

BASE METALS (QW - 403) POST WELD HEAT TREATMENT (QW-407)

Material Specifications: Temperature Range: NA
Type or Grade, or UNS Number: Time: NA
P No.: & Gr No.: to P No.: & Gr No.: Other:
Thickness of Test Coupon :
Diameter of Test Coupon:
Matximum Pass Thickness:
Other:
FILLER METALS (QW - 404) 1 2 GAS (QW-408)
SFA Specification : Gas(es) Mixture Flow Rate
AWS Classification : Shielding Argon 99.999%
Filler Metal F. No. : Trailing N.A
Weld Metal Analysis A- No. : Backing Argon 99.999%
Size of Filler Metals : Ø
Filler Metal Product Form:
ELECTRICAL CHARACTERISTICS (QW - 409)
Supplimental Filler Metal:
Weld Metal Thickness :
Thickness Range Qualified : Current : DC(Direct Current)
Other: Polarity : EN(Electrode Negative)
Amperes & Volts : Refer Table-1 (QW-409)
POSITION (QW - 405)
Heat Input: Refer Table-1 (QW-409)
Position of Groove : 6G Other: Nil
Welding Progression : Uphill
TECHNIQUE (QW - 410)
PREHEAT (QW - 406)
Travel Speed (Range) : Refer Table-1 (QW-409)
Preheat Temperature : Ambient Temperature String or Weave Bead :
Interpass Temperature : 200º C Maximum. Multiple or Single Pass (per side) : Multiple pass
Multiple or Single Electrodes : Single
Other : Nil

ELECTRICAL CHARACTERISTICS Table-1 (QW - 409)

Filler Metal Amperage Travel Speed Heat Input

Pass Process Current & Polarity Voltage (Range)
Class Dia (mm) (Range) mm / min KJ/mm
Root
1
2
3

TENSILE TEST Table-2 (QW - 150)

 CR3 (India) Private Limited
QW - 483 PROCEDURE QUALIFICATION RECORD (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Location of
Specimen No: Width (mm) Thickness (mm) Area (mm²) Ultimate Load (Kn) UTS (Mpa)
Fracture

T1
T2

GUIDED- BEND TESTS Table-3 (QW-160)

Type & Figure No: Result Type & Figure No: Result
QW-462.3a, RB1 QW-462.3a, FB1
QW-462.3a, RB2 QW-462.3a, FB2

TOUGHNESS TESTS Table-4 (QW-170)

Type of Test: Charpy V- Notch Impact Test

Specimen No: Notch Location Orientation Specimen Size Test Temperature Result - Impact Values

1
2
3
Average
1
2
3
Average
1
2
3
Average

HARDNESS TEST REPORT

Hardness
Hardness Observed (HV- Hardness Observed
Location Hardness Observed (HRBW) Location Observed
10) (HRBW)
(HV-10)

WELD PM ( L )
HAZ ( L ) PM ( R )
HAZ ( R )

Fillet Weld Test (QW - 180): Not Applicable.

Liquid Penetrant Test has been carried out on welded area and found satifactory.
(LPT Report No: )
Radiographic Test has been carried out and found satisfactory.(Report No: )
Micro Structure Test Report:

Remarks:
Welder's Name: Mr. Welder No:
Tests Conducted By:
Laboratory Test Report No: Dated.

We certify that the statements in this record are correct and that the test welds were prepared,welded,
and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
 CR3 (India) Private Limited
QW - 483 PROCEDURE QUALIFICATION RECORD (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)