PROCEDURE QUALIFICATION RECORD (PQR)

Company : ANPAM ENGINEERING

PQR No: AE/PQR/005/03/2014 Revision No. 00 Date: 18/03/2014
WPS No: AE/WPS/GTAW+SMAW/005/03/2014 Revision No. 00 Date: 18/03/2014
Welding Process : GTAW+SMAW Type: Manual
CODE ASME IX Edition 2010 with 2011 addenda
JOINTS (QW-402)
Joint Design: Single V Groove, as per fabrication drawings. Details: No Retainer used
Backing: No Type: Not Applicable

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

Material I Material II
Material Spec.: SA 335 To SA 335 Temperature : 705⁰C - 745⁰C
Type or Grade: Grade P11 To Grade P11 Time: 2 Hr
P No & Group: 4 & 1 To 4&1 GAS (QW-408)
Thickness: 7.1 mm To 7.1 mm For GTAW Gas %Composition Flow
Rate(LPM)
Diameter : 168.2 mm To 168.2 mm Shielding ARGON 99.99 8 to 14
Trailing NA NA NA
Other: Thickness of the pass shall be less than 13mm for SMAW
Backing NA NA NA
FILLER METALS (QW-404) TECHNIQUE (QW-410)
GTAW SMAW Travel Speed (mm/ min.) : Refer Table
String or Weave Bead : Weave Bead for SMAW
SFA Specification: 5.28 5.5 Oscillation : N/A
AWS Classification: ER70S2B2L E7018 B2L Multiple or Single : Multiple Layers
Single or Multiple electrode : Single electrode
Filler Metal No.(F-No): 6 4 Initial or Interpass cleaning : Wirebrush/Grinding
Method of Back Gouging : NIL
Weld Metal Analysis.(A-No): 3 3 Other: 1) No individual weld pass to exceed 13mm.
Size of Filler Metal in mm: 2.5 3.15 2) No supplementary filler metal will be used with this procedure.
Weld Metal Thickness in mm: 3 5 3) Weave width shall not exceed 2.5 times the electrode size for
SMAW.
Manufacturer: ADOR D&H
POSITION (QW-405) PRE-HEAT (QW-406)
Position of Groove: 6G Pre-Heat Temperature: 150 °C (min)
Weld Progression(Up / Down ): Uphill Inter Pass Temperature: 300 °C (max)
Other: NONE Other: Preheat done by Gas burner/blow torch
ELECTRICAL CHARACTERISTCS ( QW-409)
Current ( AC or DC ) DC Polarity (EN or EP) GTAW: EN, SMAW: EP
Tungsten Type (GTAW) EWTH 2 Size:2.4mm Volts (Range) Refer Table
Pulsing NIL Amps (Range) Refer Table
Electrode Wire Feed NA

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 PROCEDURE QUALIFICATION RECORD (PQR)

Company: ANPAM ENGINEERING PQR Number: AE/PQR/005/03/2014

Date : 18/03/2014
Filler Metal Current Travel
Volt
Amps Speed
Weld Layer Process Type Range
Classification Diameter Range (mm/min
Polarity (volts)
(amps) )
Root GTAW ER-70S2 B2L 2.4 mm DCEN 75 - 90 12 - 18 120

Ist Pass SMAW E 7018 B2L 3.15 mm DCEP 80-110 20 - 28 140

IInd Pass SMAW E7018 B2L 3.15 mm DCEP 80-110 20 - 28 140

IIIrd Pass SMAW E7018 B2L 3.15 mm DCEP 100-120 20 - 28 140

Transverse Tensile Test (QW-150)

Specimen Thickness Width Area Ultimate Total Ultimate Unit Point of
No. ( mm) (mm) ( mm² ) Load (KN) Stress(N/mm²) Fracture
T1 5.69 20.44 116.30 64.35 553 Parent Metal
T2 6.05 20.34 123.06 65.46 532 Parent Metal
Transverse Bend Test (QW-160)
ID No. Remarks
AE/WPS 005 FB1 No open discontinuity in the weld and HAZ; Satisfactory
AE/WPS 005 FB2 No open discontinuity in the weld and HAZ; Satisfactory
AE/WPS 005 RB1 No open discontinuity in the weld and HAZ; Satisfactory
AE/WPS 005 RB2 No open discontinuity in the weld and HAZ; Satisfactory

Toughness Test (QW-170): NA

Fillet-Weld Test (QW-180): NA

Other Test
Type of Test : Radiography Test
Result : Satisfactory
Report No. : SQSTM/AEM/0005 Dated: 20/02/14
:
Welder’s Name A. SARAVANAN Welder ID. AE/AS/005/03/2014
Tests Conducted by G.B. Central Laboratory Test Report No.: GB/NABL/M/520/2013-14 dt:18/03/14
:Tests Witnessed by Mr. S. Kannan, M/S Bureau Veritas

We certify that the statements in this record are correct and that the test welds were prepared welded and tested
in accordance with the requirements of Section IX of the ASME Code edition 2010 with 2011 addenda.

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