WELDING PROCEDURE SPECIFICATION(WPS)

Company Name:
Procedure Qualification Record No PREQUALIFIED AS PER AWS D1.1-2020 CLAUSE-5 Issue Date
Welding Procedure Specification No PWPS-SMAW-001 REV-01
Welding Process(es): SMAW
Types(Manual, Automatic, Semi-Auto): MANUAL
CODE: ASME IX API 1104 AWS D1.1
JOINT DETAILS (QW-402)
TYPE B-U2a,C-U2a,B-U2,C-U2,B-U3a,B-U3b,B-U4a,TC-U4a,B-U4b,TC-U4b,B-U5b,TC-U5a,B-U5a,TC-U5b
Single-V Double-V □
Backing material WELD & BASE MATERIAL(IF REQUIRED)
Root opening AS PER FIG- 5.1 AWS D1.1-2020
Groove angle AS PER FIG- 5.1 AWS D1.1-2020
Root Face AS PER FIG- 5.1 AWS D1.1-2020
Thickness 16mm
Back gauging GRINDING(IF REQUIRED)

BASE METALS(QW-403) PREHEAT(QW-406)

Material Spec. AS PER TABLE -5.3 AWS D1.1-2020 OR EQUALENT Preheat Tem. AS PER TABLE -5.8 AWS D1.1 2020 (CATEGORY-B)
Type or Grade Gr.II TO Gr.II Inter pass Temp. AS PER TABLE -5.8 AWS D1.1 2020 (CATEGORY-B)
Thickness-Groove 3-32mm Fillet UNLIMITED Other N/A
Maxmum Single Pass Thk AS PER TABLE -5.1 AWS D1.1-2020
Heat No. 44158800 POSTWELD HEAT TREATMENT (QW-407)
Temperature N/A
Soaking Time N/A
FILLER MATALS (QW-404) Other N/A
SMAW
Size of Electrode 2.5mm,3.2mm GAS(es)(QW-408)
Filler Metal Group NA Type of Gas NA
SFA Specification SFA-5.1 Composition of Shielding Gas Mixture & Flow NA
AWS Classification E-7018 Composition of Backing Gas Mixture & Flow NA
Weld Metal Thickness 16mm Other N/A

TECHNIQUE (QW-410)
Travel Speed SEE TABLE BELOW
POSITION (QW-405) String or Weave BOTH
Position ALL Oscillation NA
Weld Progression (Uphill, Downhill) UPHILL Multi Pass or Single Pass MULTIPLE
Other --- Other NA

ELECTRICAL CHARACTERISTIC (QW-409)

Filler Metal Current
Volt Range Travel Speed Heat Input
Weld Layer(s) Process (v) Range (j/mm) Avg.
Class Dia. Type Polarity Amp Range (A) mm/min.

ROOT SMAW E-7018 2.5mm DCEP 80-110 18-26 46.875 2,675

HOT SMAW E-7018 2.5mm DCEP 100-135 23-33 55.65 3,562
FILLUP SMAW E-7018 3.2mm DCEP 130-180 27-37 61.77 4,662
CAP SMAW E-7018 3.2mm DCEP 130-180 27-37 115.97 2,587

Certified By Client:

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