QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Organization Name TRIME, C.A By MANAGER QA/QC

Welding Procedure Specification No. T-053-COL Date 11/16/2019 Supporting PQR No.(s) 053-COL
Revision No. 0 Date N/A

Welding Process(es) SMAW Type(s) MANUAL

(Automatic, Manual, Machine or Semi-Automatic)

JOINTS (QW-402) Details

Joint Design GROVE AND FILLET
Root Spacing SEE FABRICATION DRAWINGS
Backing (Yes) ---- (No) ----
Backing Material (Type) N/A
(Refer to both backing and retainers)

Metal Nonfusing Metal SEE THE WELD DETAILS INDICATED

Nonmetallic Other ON THE SHOP DRAWING
Sketches, Production Drawings, Weld Symbols or Written Description
should show the general arrangement of the parts to be welded. Where
applicable, the details of weld groove may be specified.

Sketches may be attached to illustrate joint design, weld leyers

and bead sequense (e.g., for notch toughness procedures,
for multiple process procedures, etc.)

*BASE METAL (QW-403)

P-No. 1 Group No. 1&2 to P-No. 1 Group No. 1&2
OR
Specification and type/grade or UNS Number ASTM A 106 Gr B, ASTM A 53, API 5L X 42
to Specification and type/grade or UNS Number ASTM A 106 Gr B, ASTM A 53, API 5L X 42
OR
Chem. Analysis and Mech. Prop. ----
to Chem. Analysis and Mech. Prop. ----
Thickness Range:
Base Metal: Groove 0,375" to 0,750" Fillet ALL THICKNESSES AND DIAMETERS
Maximun Pass Thickness < 1/2 in. (13 mm) (Yes) 0,250" (No) -----
Other:

1 2

*FILLER METAL (QW-404)

Spec. No. (SFA) SFA 5.1
AWS No. (Class) E 6010
F-No. 3
A-No. 1
Size of Filler Metals 3/32" - 1/8" - 5/32"
Filler Metal Product Form COVERED ELECTRODE
Supplemental Filler Metal -----
Weld Metal
Deposited Thickness:
Groove 0,187 - 0,313" Max.
Fillet 1" THROAT Max.
Electrode-Flux (Class) -----
Flux Type -----
Flux Trade Name -----
Consumable Insert -----
Other -----

*Each base metal-filler metal combination should be recorded individually.

QC-F-25
 QW-482 (Back)
WPS No. T-053-COL Rev. 0
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove ALL Temperature Range NONE
Welding Progression Up X Down Time Range NONE
Position(s) of Fillet ALL Other -----
Other -----
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, Minimum 50°F up to 1" thk Gas(es) (Mixture) Flow Rate
Interpass Tempemperature, Maximum ANY Shielding ----- ----- -----
Preheat Maintenance NO REQUIRED Trailing ----- ----- -----

ACCORDING ASME B31.3 2016

>1"THK WITH %C ≤ 0,30 50°F
Other >1"THK WITH %C > 0,30 200°F Backing ----- ----- -----
(Continuous or special heating where applicable, should be spicified) Other ----- ----- -----

ELECTRICAL CHARACTERISTICS (QW-409)

Other
Filler Metal
(e.g., Remarks, Co-
Wire Feed Energy or Travel mments, Hot Wire,
Volt
Weld Classification Diameter Current Type Amps Speed Power Speed Addition, Technique,
Pass(es) Process and Polarity (Range) (Range) (Range) (Range) (Range) Torch Angle, Etc.)
ROOT SMAW E 6010 3/32" DCEN 50 - 80 ----- ----- 18 - 35 ----- -----
ROOT SMAW E 6010 1/8" DCEN 75 - 125 ----- ----- 15 - 30 ----- -----
ROOT SMAW E 6010 5/32" DCEN 110 - 170 ----- ----- 15 - 30 ----- -----
FILL-COVER SMAW E 6010 1/8" DCEP 75 - 125 ----- ----- 15 - 30 ----- -----
FILL-COVER SMAW E 6010 5/32" DCEP 110 - 170 ----- ----- 15 - 30 ----- -----

Amps and volts, or power or energy range, should be spicified for each electrode size, position, and thickness, etc.

Pulsing Current DC Heat Input (max.) POSITIVE (+)

Tungsten Electrode Size and Type NA

(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW (FCAW) NA

(Spray Arc, Short Circuting Arc, etc.)

Other -----

TECHNIQUE (QW-410)
String or Weave Bead STRING
Orifice, Nozzle, or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc.) BRUSHING AND GRINDING

Method of Back Gouging NO REQUIRED

Oscillation
Contact Tube to Work Distance NA
Multiple or Single Pass (Per Side) SINGLE & MULTIPLE
Multiple or Single Electrodes SINGLE
Electrode Spacing NA
Peening NOT ALLOWED
Other -----

Organization TRIME, C.A

Date 16-Nov-19 By MANAGER QA/QC