न्यूक्लियरपावरकॉपोरे शनऑफइं डियाडिडिटे ि

NUCLEAR POWER CORPORATION OF INDIA LIMITED

(भारतसरकारकाउद्यि A Govt. of India Enterprise)
कुिनकुििन्यूक्लियरपावरप्रोजेक्ट – 3 & 4
KUDANKULAM NUCLEAR POWER PROJECT – 3&4

दस्तावेज़स्वीकारसूचना DOCUMENT ACCEPTANCE NOTE

न. No. I41 KK34 0 0 QA WPS WD001

दस्तावे ज़शीर्षक WELDING PROCEDURE SPECIFICATION FOR CS TO CS

Document Title (Ø4” PIPE) PL/NPCIL/KK3&4/UKD/S/QA/WPS/02

ठे केदार
पवरीकाडिडिटे ि Powerica Limited
Contractor
कायषआदे शसं .
CMM/MEQ/25-24-2-1134/e-PO/30360
Work Order No
िोिकरना, अनिोिकरना, पररवहन, साइटपरहैंिडिंग, भंिारण, डनिाषण,
परीक्षण, किीशडनंग, प्रदशषनपरीक्षण, संचािन,
रखरखावऔरस प ं दोिुख्यसंयंत्रिीजिजेनरे टरऔरउसकेसहायक - KKNPP
कािकानाि 3&4
Name of Work Loading, Unloading, Transportation and Handling at site, Storage,
Erection, Testing, Commissioning, Performance testing, Operation,
Maintenance & Handover of Main plant DG’s & Auxiliaries for KKNPP
– 3&4

उपरोक्तदस्तावेज़कीसिीक्षाकीगईहैऔरिागूिब्ल्यूिीएस,िऔरडवडनदे शोंकीआवश्यकताओंकेअनुरूप
पायायाहै
Above document has been reviewed and found conforming to the
requirements of Applicable WD’s, codes and specifications.

गडतडवडि गडतडवडि नािऔरपदना हस्ताक्षरऔरडदनांक

Activity Section Name & Designation Signature & Date

Electrical

सिीडक्षत
Mechanical
Reviewed

Electrical

QA
सहित
Concurred
FE

स्वीकृत
QA
Accepted
 FORM QW – 482 WELDING PROCEDURE SPECIFICATION (WPS)
(QW – 200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Organization Name M/s. Powerica Limited. Mumbai By Yokesh Anand
WPS No. PL/NPCIL/KKNPP/WPS/01 PQR No.
WPS Rev No. 0 Date PQR Rev No. Date
Welding Process(es) GTAW + SMAW Type Manual
JOINTS (QW-402)
Mismatch1.6mm (Max) 37.5°± 2.5°
Joint Design: As specified in sketch
Root Spacing As specified in sketch
T=6.02mm
No for GTAW
Backing (Yes/No) 1.6 ± 0.8mm
Yes for SMAW

Backing Material: 1.6 to 3.2mm 15°

(Metal/Non-fusing metal/ Parent Metal
Non-metallic/Others) 10mm min.
Pipe Dia – 4” (OD 114.3mm) SCH 40 Thickness – 6.02mm
BASE METALS (QW-403)
P. No 1 Group No 1 to P. No 1 Group No 1
Specification and Type/ Grade ASTM A 106 Gr. B
to
Specification and Type/ Grade ASTM A 106 Gr. B
Chem. Analysis & Mech. Properties ----
to
Chem. Analysis & Mech. Properties ----

Base Metal Groove 12.04mm Fillet All sizes

Thickness Range Pipe dia Range Any Pipe dia Range Any
Maximum Pass Thickness ≤ ½in. (13 mm) (Yes) (No)
FILLER METALS (QW-404)
1 2
Spec. No. (SFA) 5.18 (GTAW) 5.1 (SMAW)
AWS No. (Class) ER 70S-2 E 7018
F – No. 6 4
A – No. 1 1
Size of Filler Metals 1.6mm, 2.4mm 2.5mm, 3.15mm
Filler Metal Product Form Bare Solid wire ---
Supplementary Filler Metal --- ---
Weld Metal Deposit Thickness:
Groove Up to 4mm Up to 8.04mm
Fillet All sizes All sizes
Others Electrodes shall be baked in oven at 250°C to 300°C for minimum 1hr.

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove 6G Temperature Range N.A
Welding Progression Uphill Time Range N.A
Position(s) of Fillet All Others N.A
PREHEAT (QW-406) GAS (QW-408)
Mixture Flow Rate
Preheat Temperature, Min. 10°C Composition Gas(es)
(%) (LPM)
150°C verified with
Interpass Temperature Min. Shielding Argon 99.9% 6 – 12 LPM
Thermopen
Preheat Maintenance Not Required Trailing - - -
Backing Argon 99.9% 6 – 12 LPM
Others ---
Others

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal Current Travel
Weld Volts
Process Type / Amps Speed Others
Pass(es) Class Diameter (Range)
Polarity (Range) (Range)
1st GTAW ER70S-2 2.5mm DCEN 55-90 15-20 40-70mm
2nd SMAW E7018 2.5mm DCEP 70-100 18-24 40-70mm
3rd
SMAW E7018 2.5mm DCEP 70-100 18-24 40-70mm

Tungsten Electrode Size and Type 2.4mm & 2% Thoriated (EW Th-2)
Mode of Metal Transfer for GMAW & FCAW N.A
Electrode Wire Feed Range N.A
TECHNIQUE (QW-410)
String or Weave Bead Stringer for root & Weave for subsequent pass
Orifice, Nozzle or Gas cup size 4 – 5mm
Initial and Interpass Cleaning
Chipping, Wire brush
(Brushing, Grinding, etc.)
Method of Back Gouging N/A
Oscillation 3 times the filler metal size min.
Contact Tube to Work Distance
Multiple or Single Pass (Per Side) Multiple
Multiple or Single Electrodes Single
Electrode Spacing
Peening N.A
Others